drilling mud pump design made in china
The Made-in-China F series mud pumps have same reliable quality and performance as other USA products. Now, F series mud pumps (from F-500 to F-2200) have been produced in batches and sold to many abroad oilfields. Your order for F series mud pumps is cordially welcome.
Huaxin"s export-orientated mud pump parts, including liners, pistons, piston inserts, valve inserts, oil seals, rod packing, fluid ends etc. All of them meet or exceed DIN and API standards and have been exported to U.K., Germany, USA, Canada, Pakistan, Middle East, and so on.
MCM 250 Mud Master Cantilevered Mud Pump MCM 250 Mud Pump is cantilevered pumps, used for handling strong abrasive and corrosive slurries. It is widely applied in 1.Mining (solids fluid transferring and dewatering) 2.Metallurgy 3.Coal washery 4.Power plant 5.Dredging 6.Building material 7.Waste and sewage treatment 8.Paper and pulp 9.Chemical process industry 10.Cement and blender 11.Water well drilling Materials of Construction The main wear parts of MCM 250 Centrifual Pump are wet parts. Quality Inspection The Quality Control Center is equipped with advanced precise quality testing instruments We have experienced wok team
mud centrifugal pumps are mainly design for solids control circulating system of oilfield drill rig. It can be used to provide drilling liquid with a certain discharge capacity and pressure to sand, desilter and mud mixer, to assure these equipments work efficiently.
We can design and manufacture utilized mud pump packages at customers’ requirement. Our unitized mud pump packages include power, transmission and mud pump, and they are ready to work after installation and commissioning at site.
1). F series mud pump are applicable to the requirement of high pump pressure in oilfield and high displacement technology of well drilling with its solid and compact structure,small volume and out-standing operation performance.
2). F series mud pump has a longer stroke and can be operated at a lower stroke, thus improved the water supplying performance effectively and extended the lifetime of expendable parts in the fluid end greatly. The suction pulsation dampener has an advanced structure which is reliable to use and can make the pump realize its best suction performance.
3). The power end of F series mud pump adapts combined lubricating system of forced lubrication and splash lubrication. Reliable to lubricate and increased the service life of power end.
1). The whole unit is in the form of “L”. The transmission way: the power from the diesel engine (KTA19-C700) is transferred throughNT-1041four-shift gear box and cardan shaftto drive the pump and makes it work. The charging pump will greatly strengthen the suction effect of the mud pump.
BEYOND products cover but not limited to: China-make oil drilling rigs, workover rigs, wellhead and downhole tools, drilling tools, OCTG and other related equipment and parts. Meanwhile, BEYOND can offer technical services, personnel training and maintenance guide towards China-made drilling rigs. Only if it is what you need, BEYOND can get it for you: from best factories, with most competitive price and within shortest lead time.
BW850/2 heavy duty slurry pump is a horizontal, triplex reciprocating plunger pump. It has the advantages of compact construction, light weight, readily movable and easy to be operated etc. The pump can be driven by electric motor or diesel engine according to the requirement of the customer in order.
A mud pump (sometimes referred to as a mud drilling pump or drilling mud pump), is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi or 52,000 kPa) down the drill string and back up the annulus. A mud pump is an important part of the equipment used for oil well drilling and manufactured according to API specification 7K.
The advantages of the drilling mud pump include the ability to move high-solids-content fluids laden with abrasives, the ability to pump large particles, ease of operation and maintenance, reliability, and the ability to operate over a wide range of pressures and flow rates by changing the diameter of pump liners and pistons.
As an important equipment for oilfield drilling operation, a drilling mud pump delivers circulating high-pressure drilling fluid or drilling mud to the bottom of the oil well, flushes the bottom of the well, breaks the rock, cools, lubricates and clean the drill bit, and carries the cuttings back to the ground.
The drilling mud is also used to suspend and carry out drill cuttings from the drill bits as it is brought in and out of the hole. This ensures that the drill bit does not clog and overheat, and makes the entire drilling operation smooth and safe.
Rotational power is supplied to the mud pump through an external power source like a diesel engine or electric motor. The power end of the mud pump converts the rotational energy through a crankshaft to a reciprocating motion of pistons.
The pistons move back and forth in mud pump liners, exerting a force on the cylinder chamber. During the retraction of the piston, valves open to allow the fluid to be drawn into the cylinder. Once the piston has fully retracted, it is pushed back into the cylinder.
One of the biggest concerns for the success of an ERW was whether the platform rig, which was designed for a 4573-m measured depth (MD) (3049-m true vertical depth (TVD)) development wells, could be upgraded sufficiently. Also of concern were the relatively remote location of the Xijiang operation, the lack of experience in ERW drilling in the area, the transitional step from drilling relatively shallow development wells to drilling a world record ERW, hole stability, torque and drag, directional control, logistics and weather.
This paper will describe the upgrade process performed on the drilling rig to enable it to drill and complete this record breaking well. It will include a post-well evaluation of the upgrades. In addition, it will describe the drilling and completion of the well and how PCI addressed all the concerns listed above.
The made-in-China F Series mud pumps can meet the requirements of the same manufacturing technique and quality level as those of F series mud pumps of EMSCO, IDECO, GARDNER DENVOR, OILWELL etc. Now, F series mud pumps (from F-500 to F-2200) have been produced in batches and sold to many abroad oilfields.
KINGWELL OILFIELD export-orientated mud pump parts, including discharge Bladder, cylind, Piston assembly, liner, cylinder assembly, piston rod, 2S gear oil pump, ceramic liner,
flange shear relief valve, (value insert assy)valve seat, flashboard assy, crosshead, oil seal, oil seal ring, rod packing, fluid ends etc. All of them meet or exceed DIN and API standards and have been exported to U.K., Germany, USA, Canada, Pakistan, Middle East, and so on.We also supply mud pump parts according to drawings or samples supplied by our customers.
2. 3NB Series Triplex Mud Pump3NB series triplex mud pump is one popular piston pump used for local market with local design, now it"s also greatly 3NB Series Triplex Mud Pump.
3. QW-9 Triplex Mud PumpModel QW-9 mud pump is a horizontal Triplex Single Acting piston pump which is made as per American technology and API standards.
1). Technical Support and Production Ability: Although we are one relatively new company, but we have the most professional engineers with tens of years experience in mud pump. And we have hundreds of highly skilled workers working on the pump parts and pump assembling with numerous advanced machines. Our production ability has been siteaudited by supervising inspectorate like France BV (Bureau Veritas), DNV(Det Norske Veritas) and SGS-CSTC(Standards Technical Services Co., Ltd.)
2). Quality Assurance: Ten professional inspectors performstrict quality inspection from the initial forgings, castings, other rawmaterials, each finished machined parts until the final assembling of the pump. Each part assembled on the pump will be well tested and highly qualified. Andfor each pump finished, it will be running tested in our test center for atleast 4 hours. Quality certificate, Inspection report and testing report will beattached when pump is delivered. 12 Months quality guarantee will be offered for each pump.
3). Competitive Price:We are one of the top pump manufacturers in China. We have the greatest advantages in price. We can not offer you the lowest price in China, but most competitive price but with very good quality.
4). Quick Delivery: Usually we will keep some pump model in stock so that we can make fast delivery for clients with urgent need. For pump we do not have in stock, we can also deliver with 40 days.
We have been focusing on producing triplex single-action mud pump and its accessories since we built our company. So far, we can offer two series products that are respectively the F-series and 3NB-series. Our F-series drilling pumps including models of RLF-500, RLF-800, RLF-1000, RLF-1300, RLF-1600 and RLF-2200 are designed and manufactured strictly in accordance with the API 7K specification (Certificate No.: 7K-0130) based on the American Emsco F-series drilling pump. Our products of the 3NB-series cover models of 3NB-350, 3NB-500, 3NB-600, 3NB-800, 3NB-1000A/D, 3NB-1300A/D and 3NB-1600. They are designed and produced following the standard formulated by Ministry of Petroleum Industry of China and can meet the needs of different customers.
Our F-series triplex mud pumps are designed and manufactured based on the American Emsco F-series mud pump strictly in accordance with API 7K specification. All of the expendable parts are interchangeable with any other similar spare parts produced according to API specification.
The optimized design helps to improve the suction performance of our products and extend the service life of the expendable parts. Triplex mud pumps of the RL3NB series are produced and tested strictly in accordance with the SY5138 standard formulated by Ministry of Petroleum Industry of China.
Customized Mud PumpWe can design and manufacture customized pump used for mud drilling according to customer"s requirement. We provide not only the mud pump itself, but also the power system and transmission system to make a pump package. After being assembled on the well site, the pump package is ready to work.
Since all the expendable parts are compatible with other similar parts made in accordance with the API specification, F-series mud pumps are easy to maintain all over the world.
Due to compact solid structure and small size, the F-series products have excellent performance to meet the drilling technological requirements of high pumping pressure and high displacement. Designed with longer stroke for lower working stroke rate, these products have fine water filling performance and buffering performance in suction pipelines. Meanwhile, the service life of the expendable parts in the fluid end will be extended as well. The power end of this series product is durable since its lubricating system combines forced lubrication and splash lubrication together.
Because of limited parts supply, the 3NB-series mud pumps mainly sell domestically. In resent years, due to cheaper price, they become more and more popular in oversea countries, especially in Kazakhstan and Russia.
We can also design mud pump package mainly composed of the power system, transmission system and the pump itself, according to customer’s environment. Other facilities like filling system, manifolds and control system are also available. Diesel engine driving and electric motor (DC/AC variable frequency motor) driving are optional. As to transmission mode, we provide gear reducer, hydraulic coupler and hydraulic torque converter for your selection. After being assembled on the well site, the pump package will go into operation.
Our F-series triplex mud pumps are designed and manufactured based on the American Emsco F-series mud pump strictly in accordance with API 7K specification. All of the expendable parts are interchangeable with any other similar spare parts produced according to API specification.
The optimized design helps to improve the suction performance of our products and extend the service life of the expendable parts. Triplex mud pumps of the RL3NB series are produced and tested strictly in accordance with the SY5138 standard formulated by Ministry of Petroleum Industry of China.
Customized Mud PumpWe can design and manufacture customized pump used for mud drilling according to customer"s requirement. We provide not only the mud pump itself, but also the power system and transmission system to make a pump package. After being assembled on the well site, the pump package is ready to work.
⊙Mud pump spare parts of abroad brand:Eg. Liner, piston, valve assembly, valve seat, valve spring, valve rubber could be alternative for original with lower price.
⊙Original brand:Emsco、Gardner-Denver, National oilwell, Ideco, Brewster, Drillmec, Wirth, Ellis, Williams, OPI, Mud King, LEWCO, Halliburton, SPM, Schlumberger, Weatherford.
The drilling industry has roots dating back to the Han Dynasty in China. Improvements in rig power and equipment design have allowed for many advances in the way crude oil and natural gas are extracted from the ground. Diesel/electric oil drilling rigs can now drill wells more than 4 miles in depth. Drilling fluid, also called drilling mud, is used to help transfer the dirt or drill cuttings from the action of the drilling bit back to the surface for disposal. Drill cuttings can vary in shape and size depending on the formation or design of the drill bit used in the process.
Watch the video below to see how the EDDY Pump outperforms traditional pumps when it comes to high solids and high viscosity materials commonly found on oil rigs.
Solids control equipment including shakers, hydro-cyclones, and centrifuges are utilized to clean the drill cuttings from the drilling fluid, which then allows it to be reused and recirculated. The circuit includes the mixing of the drilling fluid in the rig tanks.
The drilling fluid is prepared to control fluid loss to the formation by the addition of chemicals or mineral agents. Commercial barite or other weighting agents are added to control the hydrostatic pressure exuded on the bottom of the well which controls formation pressures preventing fluid or gas intrusion into the wellbore.
The fluid is charged into high-pressure mud pumps which pump the drilling mud down the drill string and out through the bit nozzles cleaning the hole and lubricating the drill bit so the bit can cut efficiently through the formation. The bit is cooled by the fluid and moves up the space between the pipe and the hole which is called the annulus. The fluid imparts a thin, tough layer on the inside of the hole to protect against fluid loss which can cause differential sticking.
The fluid rises through the blowout preventers and down the flowline to the shale shakers. Shale shakers are equipped with fine screens that separate drill cutting particles as fine as 50-74 microns. Table salt is around 100 microns, so these are fine cuttings that are deposited into the half-round or cuttings catch tank. The drilling fluid is further cleaned with the hydro-cyclones and centrifuges and is pumped back to the mixing area of the mud tanks where the process repeats.
The drill cuttings contain a layer of drilling fluid on the surface of the cuttings. As the size of the drill cuttings gets smaller the surface area expands exponentially which can cause rheological property problems with the fluid. The fluid will dehydrate and may become too thick or viscous to pump so solids control and dilution are important to the entire drilling process.
One of the most expensive and troubling issues with drilling operations is the handling, processing, and circulation of drilling mud along with disposing of the unwanted drill cuttings. The drilling cuttings deposited in the half round tank and are typically removed with an excavator that must move the contents of the waste bin or roll-off box. The excavators are usually rented for this duty and the equipment charges can range from $200-300/day. Add in the cost for the day and night manpower and the real cost for a single excavator can be as much as $1800/day.
Offshore drilling rigs follow a similar process in which the mud is loaded into empty drums and held on the oil platform. When a certain number of filled drums is met, the drums are then loaded onto barges or vessels which take the drilling mud to the shore to unload and dispose of.
Oil field drilling operations produce a tremendous volume of drill cuttings that need both removal and management. In most cases, the site managers also need to separate the cuttings from the drilling fluids so they can reuse the fluids. Storing the cuttings provides a free source of stable fill material for finished wells, while other companies choose to send them off to specialty landfills. Regardless of the final destination or use for the cuttings, drilling and dredging operations must have the right high solids slurry pumps to move them for transport, storage, or on-site processing. Exploring the differences in the various drilling fluids, cutting complications, and processing options will reveal why the EDDY Pump is the best fit for the job.
The Eddy Pump is designed to move slurry with solid content as high as 70-80 % depending on the material. This is an ideal application for pumping drill cuttings. Drill cuttings from the primary shakers are typically 50% solids and 50% liquids. The Eddy Pump moves these fluids efficiently and because of the large volute chamber and the design of the geometric rotor, there is very little wear on the pump, ensuring long life and greatly reduced maintenance cost for the lifetime of the pump.
plumbed to sweep the bottom of the collection tank and the pump is recessed into a sump allowing for a relatively clean tank when the solids are removed. The Eddy Pump is sized to load a roll-off box in 10-12 minutes. The benefit is cuttings handling is quicker, easier, safer, and allows for pre-planning loading where the labor of the solids control technician is not monopolized by loading cuttings. Here, in the below image, we’re loading 4 waste roll-off bins which will allow the safe removal of cuttings without fear of the half-round catch tank running over.
Mud cleaning systems such as mud shaker pumps and bentonite slurry pumps move the material over screens and through dryers and centrifuges to retrieve even the finest bits of stone and silt. However, the pump operators must still get the raw slurry to the drill cuttings treatment area with a power main pump. Slurry pumps designed around the power of an Eddy current offer the best performance for transferring cuttings throughout a treatment system.
Options vary depending on whether the company plans to handle drill cuttings treatment on-site or transport the materials to a remote landfill or processing facility. If the plan is to deposit the cuttings in a landfill or a long-term storage container, it’s best to invest in a pump capable of depositing the material directly into transport vehicles. Most dredging operations rely on multiple expensive vacuum trucks, secondary pumps, and extra pieces of equipment.
Using an EDDY Pump will allow a project to eliminate the need for excavators/operators to load drill cuttings, substantially lowering both labor and heavy equipment costs. The EDDY Pump also allows a company to eliminate vacuum trucks once used for cleaning the mud system for displacing fluids. Since the pump transfers muds of all types at constant pressure and velocity throughout a system of practically any size, there’s little need for extra equipment for manual transfer or clean up on the dredge site.
The EDDY Pump can fill up a truck in only 10 minutes (compared to an hour) by using a mechanical means such as an excavator. For this reason, most companies can afford one piece of equipment that can replace half a dozen other units.
This application for the Eddy Pump has the potential to revolutionize the drilling industry. Moving the excavator out of the “back yard” (the area behind the rig from the living quarters) will make cuttings handling a breeze. Trucking can be easier scheduled during daylight hours saving on overtime and incidences of fatigued driving. Rig-site forklifts can move the roll-off boxes out of the staging area and into the pump loading area. The operator can save money on excavators rental, damages, and keep the technician operating the solids control equipment.
The EDDY Pump is ideal for drilling mud pump applications and can be connected directly onto the drilling rigs to pump the drilling mud at distances over a mile for disposal. This eliminates the need for costly vacuum trucks and also the manpower needed to mechanically move the drilling mud. The reasons why the EDDY Pump is capable of moving the drilling mud is due to the hydrodynamic principle that the pump creates, which is similar to the EDDY current of a tornado. This tornado motion allows for the higher viscosity and specific gravity pumping ability. This along with the large tolerance between the volute and the rotor allows for large objects like rock cuttings to pass through the pump without obstruction. The large tolerance of the EDDY Pump also enables the pump to last many times longer than centrifugal pumps without the need for extended downtime or replacement parts. The EDDY Pump is the lowest total life cycle pump on the market.
For the successful execution of your projects, it is important to find an appropriate company with a good track record. We help you in connecting with the top mud pump manufacturers and companies and get the best quotation.
We have designed affordable annual subscription plans which would help you get leads for your business. You can have a look at our pricing chart by clicking on this link: https://www.energydais.com/pricing/ . These plans are customized according to the specific needs and requirements of your business.
The most widely used mud pumps across the industry are Triplex Reciprocating Pumps. Their application has gained immense popularity with time because they are 30% lighter than duplex reciprocating pumps with relatively less operational cost. Moreover, through these pumps the discharge of mud is smooth and they are capable of moving large volume of mud at higher pressure.
Yes. We help you find the best mud pumps irrespective of your location. We simplify your search by connecting you with top mud pump manufacturers and mud pump companies in your location, according to your budget and business requirement.
The most widely used mud pumps across the industry are Triplex Reciprocating Pumps. Their application has gained immense popularity with time because they are 30% lighter than duplex reciprocating pumps with relatively less operational cost. Moreover, through these pumps the discharge of mud is smooth and they are capable of moving large volume of mud at higher pressure.
The different parts of a mud pump are Housing itself, Liner with packing, Cover plus packing, Piston and piston rod, Suction valve and discharge valve with their seats, Stuffing box (only in double-acting pumps), Gland (only in double-acting pumps), and Pulsation dampener. A mud pump also includes mud pump liner, mud pump piston, modules, hydraulic seat pullers along with other parts.
The wearing parts of a mud pump should be checked frequently for repairing needs or replacement. The wearing parts include pump casing, bearings, impeller, piston, liner, etc. Advanced anti-wear measures should be taken up to enhance the service life of the wearing parts. This can effectively bring down the project costs and improve production efficiency.