forum mud pump pistons supplier

Mud systems are essential to every oil and gas rig. To successfully transfer fluid throughout your circulating system at pressures up to 7,500 pounds per square inch you need proven and reliable products. FET’s products have 30 years of innovation and field experience in providing industry-leading technology for your mud system operations.

Our industry-recognized centrifugal pumps, gate valves, drill pipe float valves, and wash pipes provide you with robust systems that meet the high-pressure demands of today’s drilling landscape.

FET manufactures a full range of valves and seats for every drilling and well-servicing application as part of our full line of Osprey® mud pump system solutions. All of our valves and seats can be used in water, water base, oil base and synthetic base mud applications. FET offers additional valves and seats not listed below, including drilling valves, frac valves and well service valves. FET’s QC standards for the dimensional and material specs are extremely rigid in comparison to other manufacturers. Contact your FET representative to learn more.

JL Offshore AS keep inventory and provide a full range of Fluid End Expendable Pump Parts for every drilling condition and different Mud Pumps from well known manufacturers.

Mud pump is the "heart" of oil drilling system while mud pump liner an important disposable quick-wearing part of the fluid end. Therefore, the quality of mud pump liner will directly affect the normal operation of the drilling rig and thus the drilling costs.

Bi-metal liner is one of the most widely used types of liner. Our product combines the virtue of high strength forged steel shell and the advantage of anti-abrasive corrosion-resistant high-chromium sleeve together. The shell, including lip sleeve, is forged with high-quality carbon steel. The inner sleeve made of high-chromium cast iron is processed by centrifugal casting, the hardness of which is up to HRC 62 after heat treatment, could withstand a mud pressure of 7000 psi.

Ceramic liner is applied to well drilling operations for deep reservoir and complicated geologic situations, and is also used for offshore oil and gas development. The hardness of the working surface of the inner sleeve can reach HRC89 or more while the bending strength can be up to 1000-1200Mpa. Our ceramic liner is able to withstand a maximum pump pressure of 70Mpa. It is anti-abrasive, corrosion-resistant, heat-resistant, pressure-resistance, and is of high strength and high rigidity.

Piston assembly is one of the main parts of the fluid end of the mud pump. The volume of the working chamber alters with the reciprocating of piston, and thus realize a liquid suction and discharge through the pump valve. We are able to provide superior replaceable rubber piston and bonded piston.

Valve and seat make up a valve assembly that is the major component of the fluid end of the mud pump. It is also one of the most consumed vulnerable part during drilling.

Quality manufacturer of mud pump spare parts,such as module ,liner,piston,piston rod,valve & seat,pulsation dampener,cross head,crank shaft,etc..Email:mudpumpparts@hotmail.com

FLUID END EXPENDABLE PUMP PARTSBaker SPD62DOUBLE ANGLE O-RING VALVEThe Double Angle O-ring Valve is made with a tough one-piece body to run more hours between change outs. It"s made withcarburized premium alloy steel to resist wear, provide a positive seal, and help protect against wash out or damage to the pump.FEATURESSpecified for all drilling operations up to and exceeding 5,000 psi Maximum operating temperature is 170F Patented polyurethane insert is noted for its Double Angle 55seal contact surface, which maintains cylinder priming during pump shutdown Sizes fit most mud pumps Shelf life of polyurethane insert is maximum of 5 years Body is a one-piece design, configured to give maximum containment of the insert with minimum use of materialDOUBLE ANGLE O-RING BLUE STREAK HIGH TEMPERATURE VALVEThe High Temperature Double Angle O-ring Valve body is a one-piece design, configured to give maximum containment of the insert with minimum use of material. The valve and insert configuration has been operated at pressures up to and exceeding 5,000 psi. FEATURESMaximum operating temperature is 200FShelf life of polyurethane insert is maximum of 5 yearsSTANDARD PLATE TYPE VALVEThe Standard Plate Type Valve is extremely durable to its premium forged alloy steel body and its unique design. It has been proven by more than 50 years of oilfield service. To prevent dry pistons and liners at startup, the valve features a patented double angle polyurethane insert that maintains cylinder priming during pump shut-down. The precise control of insert pre-load is accomplished with a flat ground insert retaining plate and split retainers. The insert can be replaced in the field with minimum down time. This valve is designed to fit pumps in the oilfield and is used with Baker SPD seats. FEATURESSpecified for all drilling operation up to and exceeding3,500 psiMaximum temperature rating for the standard polyurethane insert is 170FMaximum temperature rating for the Buna-N rubber insert is225FAvailable with Buna-N rubber or polyurethane insertsShelf life of polyurethane insert is maximum of 5 yearsShelf life of Buna-N rubber is maximum of 10 yearsValves with rubber lipless inserts are rated for pressure up to2,500 psiNote: Baker SPD Double Angle O-ring and Standard Plate Type Valves do not interchange with any other manufacturer.Double Angle O-ring Seat, Spring, and ValveDouble Angle O-ring Seat, Spring, and High Temperature ValveStandard Plate Type Seat, Spring, and ValveVALVES AND SEATS 2007 SPD. All rights reserved.4302 Prot, San Antonio, Texas 78219, Tel 1-800-688-5650 or (210)-304-5650, Fax (210) 304-5641Triplex Pump PistonsSPD provides a wide variety of pistons for mud pump appli-cations, including bonded, urethane, rubber, and replaceable rubber or urethane inserts.SPDs bonded urethane pistons are designed for resistance to extrusions and abrasions. With water cooling, these pis-tons will provide optimum performance in oil base mud and high drilling pressures. Bonded urethane pistons are rated for drilling opera-tions up to and exceeding 5,000 psi Urethane pistons provide extended service life under high pressure The Blue Streak

piston has a highertolerance to temperature and chemical attack Urethane pistons are single durometer Bonded rubber pistons are rated for operation pres-sures up to 2500 psi Replacable urethane pistons are rated for operation pressures up to and exceeding 5000 psi Temperature ratings - Standard urethane - 170F (77C) - Blue Streak urethane - 200F (93C) - Rubber - 200F (93) All bonded and replaceable pistons are available in popular sizesBonded UrethaneTriplex PistonTriplex ReplaceableUrethane PistonBlue Streak

High Temperature Bonded Urethane Triplex PistonTriplex BondedRubber PistonFor more information on liners and other products, please visit us at www.ForumSPD.com or email sales@ForumSPD.com.Zirconia Ceramic Liners HP Design with shoulder on hull to prevent sleeve slippage SPD ID tolerances is +.010/-.000 - Industry allowance is +.015/-.000 Surface nish 4 8 RMS - Chrome sleeved liner nish 16 20 RMS Expected run life exceeding 10,000 hours Hardness: HV 0.3 kg/mm - 1100/1200 (92 94 Rc) (Chrome sleeved liners are 60 64 Rc) Ceramic liners do not create ID ridges which are common in high chrome liners. ID ridges are a cause of piston failures. Ceramic liners improve piston run life. Ceramic liners are pressure rated to pump performance by piston size. Liners are available in sizes 4-1/2 to 7. Liners are available for popular pumps: EMSCO: FC-2200, FB-1300/1600, F-800/1000 Gardner Denver: PX-11, PZ-10/11, PZ-8/9 National: 14-P-200/220, 12-P-160, 10-P-130 Oilwell: A1400/1700PT Wirth: TPK-2200, TPK-1600/2000 Liners for other pump models and liner sizes available upon request.For more information on liners and other products, please visit us at www.ForumSPD.com or email sales@ForumSPD.com. You can also contact us by calling 1-800-688-5650. Zirconia Sleeved Liners for Mud Pumps in Drilling Applications Basic description of Zirconium Oxide/Zirconia: Zirconia engineered ceramic parts can be formed by single axis pressing, isostatic pressing, injection molding, slip casting, or extrusion. Parts can "green machined" to near net size before firing and then "hard" ground using diamond tooling to tolerances less than 0.0002" (0.005 mm). Special grades of zirconia can be enhanced with additives to create a multiphase material and also metallized creating an option to be brazed to metal parts. Applications: Although there are a number of uses for Zirconia, the application of a Zirconia sleeve for a mud pump liner is gaining increasing attention. Although other materials have been used for mud pump liners such as high chromed sleeves and Aluminum Oxide sleeves, Zirconia is gaining favor in this application. A Zirconia sleeve is much harder than a chrome sleeve and therefore offers longer life. Although Ziconia is softer than Alumina, it is not as brittle and therefore will survive low impact shock loading and moderately rough handling. The run life of these two ceramic materials is very close, however because of the careful handling required by Alumina sleeved liners to prevent cracking damage, Zirconia liners are preferred. The Multiphase compound process results in a much smaller grain size which is one of the factors to improve wear life. Properties of Zirconia PSZ MS Grade and Zirconia Multiphase Properties Units Test Temp. Zirconia MS Grade Zirconia Multiphase Density G/cm3 20qC 5.74 5.6-5.7 Flexural Strength MPa 20qC 725 650-800 Tensile Strength MPa 20qC 450 - Weibull Modulus m 20qC >30 >25 Compressive Strength MPa 20qC 1990 1900 Modulus of Elasticity GPa 20qC 205 210-220 Poissons Ratio 20qC 0.31 0.31 Hardness HV0.3 kg/mm2 20qC 1120 1100-1200 Fracture Toughness MPam 20qC 8-12 11-14 Average Grain Size Pm - 40 0.35 - 2 Thermal Conductivity W/m-K 20qC 3.08 2.5 Thermal Expansion Coefficient X 10-6/C 20-400qC 10.2 9.1 Specific Heat J/g-K 20qC 0.47 0.40 Operational Characteristics: Standard chrome sleeve liners wear at a rate of about .007" to .010" on the diameter per 100 hours under normal conditions. When a liner reaches about .070" over nominal diameter the engagement with the piston reduces to a point that blow by begins, resulting in piston failure. The liner wears like a barrel on the ID resulting in the maximum wear at the center of the stroke. The ends of the liner will be at the original nominal diameter. Ceramic sleeve liner will wear in the same way as chrome liners but at a rate of about .001" or less per 100 hours. This rate of wear will result in potential life of 10,000 or more hours. Of course there are a number of variables which would shorten or even lengthen the run time. Recent tests conducted with KCA Duetag and Nabors Drilling have confirmed that wear of only .020 or less have occurred in 4000 hours. Projection of this wear rate would indicate a life of 14,000 hours or more. Urethane pistons are recommended for use with ceramic liners. Piston life in a ceramic liner is variable. The initial piston normally will only run about 200 hours or less. During the initial run the piston further smoothes the liner ID. Subsequent pistons have been known to run much longer up to 500 or 600 hours. However, as the liner becomes worn, the piston lip will begin to loose interference with the liner ID, reducing run life. The above noted run times are dependent on operating conditions. Typical conditions are pressure to 3800 psi, stroke rate to 90 spm, temperature below 170 degrees F, clean mud with weights of 11 to 14 lbs. and a high volume water flush to the back of the piston is required. Higher pressures, stroke rates and temperatures will increase the wear rate.

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