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⊙Original brand:Emsco、Gardner-Denver, National oilwell, Ideco, Brewster, Drillmec, Wirth, Ellis, Williams, OPI, Mud King, LEWCO, Halliburton, SPM, Schlumberger, Weatherford.

MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITHGENUINE GARDNER DENVERPARTS AND SUPPORT SERVICESGardner Denver and OPI genuine pump parts aremanufactured to original tolerances and designed for optimumdependability. Design and material innovationsare the result of years of experience with hundreds of differentpump applications. Reliability in materials andquality assurance are incorporated in our genuine replacementparts.Your authorized Gardner Denver and OPI distributoroffers all the backup you’ll need. A worldwide networkof authorized distributors provides the finest product supportin the pump industry.Your local authorized distributor maintains a large inventoryof genuine parts and he is backed up for emergencyparts by direct access to the Gardner Denver MachineryInc. Master Distribution Center (MDC) in Memphis, Tennessee.Your authorized distributor can support your GardnerDenver and OPI pump needs with these services:1. Trained parts specialists to assist you in selectingthe correct replacement parts.2. Repair and maintenance kits designed with thenecessary parts to simplify servicing your pump.Authorized distributor service technicians are factory–trained and skilled in pump maintenance and repair. Theyare ready to respond and assist you by providing fast, expertmaintenance and repair services.For the location of your local authorized Gardner Denver and OPI distributor refer to the yellow pages of yourphone directory or contact:Distribution Center:Factory:Gardner Denver Machinery Inc.Gardner Denver Machinery Inc.Master Distribution Center1800 Gardner Expressway5585 East Shelby Drive Quincy, IL 62301Memphis, TN 38141 Phone: (217) 222–5400Phone: (901) 542–6100 Fax: (217) 224–7814Fax: (901) 542–6159INSTRUCTIONS FOR ORDERING REPAIR PARTSWhen ordering parts, specify Pump MODEL and SERIALNUMBER (see nameplate on unit). The Serial Numberis also stamped on top of the cylinder end of the frame(cradle area).All orders for Parts should be placed with the nearestauthorized distributor.Where NOT specified, quantity of parts required perpump or unit is one (1); where more than one is requiredper unit, quantity is indicated in parenthesis. SPECIFYEXACTLY THE NUMBER OF PARTS REQUIRED.DO NOT ORDER BY SETS OR GROUPS.To determine the Right Hand and Left Hand side of apump, stand at the power end and look toward the fluidend. Right Hand and Left Hand are indicated in parenthesisfollowing the part name, i.e. (RH) & (LH), when appropriate.15–514 Page 1

TABLE OF CONTENTSMaintain Pump Reliability And Performance With Genuine Gardner Denver Parts and Support Services . . . . . . . . . 1Instructions For Ordering Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Frame & Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4Drive Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6Fluid Cylinder & Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 8Steel–fitted Center Guided Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9With Polyurethane Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9With Carboxylated Nitrile Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Plunger Coupling & Piston Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Piston & Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Piston Lubricating Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Oil Pump & Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 14Piston Lubricating Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 16Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Valve Seat Puller Center Guided Type (Optional Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19PageGardner Denver Unit Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back CoverFor Operating and Service Instructions see:SERVICE MANUAL 15–60015–514 Page 2

FRAME & MISCELLANEOUS PARTSRef.No. Name of Part Qty. Part No.1 FRAME ASSEMBLY, Includes Reference Numbers 2 thru 9 . . . . . . . . . . . 1 PZH744312 PLUG–SqHd PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64A273 PLUG–SqHd PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64AA94 STUD, Crosshead Inspection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 79A2385 NUT, Crosshead Inspection Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 50B56 PLUG–SqHd PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64A57 PLUG–MAGNETIC, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 66D138 STUD, Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 79A759 NUT, Hood Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 50B710 GASKET, Crosshead Inspection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 PZ71511 PLATE–INSPECTION, Crosshead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 201270312 SCREW, Crosshead Inspection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 655EE06013 PLATE–BEARING RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200PZH25314 SCREW, Bearing Retainer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 655EG05015 HOUSING–BEARING, Eccentric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 201251216 GASKET, Bearing Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2012525N17 PLATE–BEARING COVER (Rigid Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201251419 SCREW, Bearing Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 655EG07020 GASKET, Inspection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25C1788N21 PLATE–INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 202FXT05222 SCREW, Inspection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 655EF05023 GAUGE, Oil Level Sight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 40L1724 GAUGE–TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 27H1125 BUSHING–PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64E226 SLIDE–CROSSHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 201250927 SCREW, Crosshead Slide to Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 75LM628 SEAL–FASTENER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 60DD3529 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 50V4430 STUD, Spacer to Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 201252631 KEY, Spacer to Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 35C1932 PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 201252433 NUT, Spacer to Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 50B3434 PLATE–BEARING COVER (Floating Side) . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201251535 HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201250536 SCREW, Hood to Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 655EF05037 GASKET, Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201252038 BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5C2439 PLATE–INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 KXG84240 GASKET, Inpsection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25C181841 SCREW, Inspection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 655EF04042 GASKET, Inspection Plate Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 25F1343 PLATE–INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 206PZL05244 GASKET, Inspection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 25C183945 SCREW, Inspection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 655ED04046 PLATE–INSPECTION, Piston Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201259847 PLATE–INSPECTION, Piston Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201259648 PLATE–INSPECTION, Piston Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2012597* PLUG–CSK PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64B6* Not Shown on Drawing15–514 Page 4

Order by Part Number and Description. Reference Numbers are for your convenience only.D74881PISTON LUBRICATING PUMPRef.No. Name of Part Qty. Part No.PUMP ASSEMBLY, Includes All Parts Shown . . . . . . . . . . . . . . . . . . . . . . .CA1221 CASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 C1K2A12 PLUG–SqHd PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64AA63 COCK, Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90C314 IMPELLER ASSEMBLY, SHAFT & PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 C1K1A1A5 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 35B46 SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 60BT118 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25D2129 FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 C1H4A210 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 75A13011 BEARING–BALL (Inner) Includes Retaining Ring . . . . . . . . . . . . . . . . . . . . 1 12AK312 BEARING–BALL (Outer) Includes Retaining Ring . . . . . . . . . . . . . . . . . . . 1 12AK315–514 Page 11

Order by Part Number and Description. Reference Numbers are for your convenience only.PISTON LUBRICATING PIPINGRef.No. Name of Part Qty. Part No.Ref.No. Name of Part Qty. Part No.15–514 Page 16(Lube Oil Tank to Pump Group)1 SCREEN–OIL . . . . . . . . . . . . . . . . . . . . . . . 1 2WAJ5112 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H253 UNION–HAMMER, Wing . . . . . . . . . . . . . 1 64EB14 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H255 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90A366 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H257 TEE–PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64G8G8 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63H259 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90A3610 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 1 29Q911 HYDRAULIC HOSE ASSEMBLY . . . . . . . 1 2009247∅ ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C612 PUMP PISTON LUBRICATING,*Includes Reference Number 13 . . . . . . . . 1 CA12213 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 35B414 SCREW, Pump to Skid . . . . . . . . . . . . . . . 4 655ED04015 LOCKWASHER, Pump to Skid . . . . . . . . 4 95B316 WASHER, Pump to Skid . . . . . . . . . . . . . . 4 95A317 SHEAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 73K1A3018 BUSHING–HUB . . . . . . . . . . . . . . . . . . . . . 1 22E16B19 BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13C2820 AUXILIARY SHEAVE . . . . . . . . . . . . . . . . . 1 2012669∅ SET SCREW, Sheave . . . . . . . . . . . . . . . . 2 76F30(Pump to Liner Group)21 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 1 29Q1022 HYDRAULIC HOSE ASSEMBLY . . . . . . . 1 200924723 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 1 29Q2724 REDUCER–PIPE . . . . . . . . . . . . . . . . . . . . 1 64N325 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90A2526 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C527 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63G928 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64P3929 CLAMP–PIPE . . . . . . . . . . . . . . . . . . . . . . . 2 98H530 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 95A331 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 75A6832 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63N12X15033 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64P3934 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63N12X15035 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64P3936 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64A537 HYDRAULIC HOSE ASSEMBLY . . . . . . . 3 29R3038 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 3 29Q8339 COUPLING–PIPE . . . . . . . . . . . . . . . . . . . 3 64BK340 BAFFLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1PZ8041 NUT–ACORN . . . . . . . . . . . . . . . . . . . . . . . 6 50Q30(Frame to Lube Oil Tank Group)42 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63L3143 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C944 TANK–LUBE OIL . . . . . . . . . . . . . . . . . . . . 1 201263945 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64A746 SCREW, Lube Tank to Skid . . . . . . . . . . . 4 655EE04047 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 95A548 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64A649 COVER–LUBE OIL TANK . . . . . . . . . . . . . 1 201265550 NUT–WING . . . . . . . . . . . . . . . . . . . . . . . . . 2 50H1∅ PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64A9∅ Not Shown on Drawing.* For Piston Lubricating Pump and Components Parts See Page 11.

Order by Part Number and Description. Reference Numbers are for your convenience only.VALVE SEAT PULLER – CENTER GUIDED TYPE(OPTIONAL EQUIPMENT)Ref.No. Name of Part Qty. Part No.1 HEAD (Not Included with 10012 Puller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 100E13VALVE SEAT PULLER ASSEMBLY, Includes Ref. Numbers 2 thru 11 . . 1 100E122 HYDRAULIC JACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21167283 CENTER STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21173144 CENTER STEM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21173155 PULLER H BAR BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21167276 CENTER BUSHING #5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117316CENTER BUSHING #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21175177 HYDRAULIC HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21173188 HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 21173199 GAUGE ADAPTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 211732010 GAUGE COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2117322GAUGE COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 211732111 GAUGE 170 TON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117323* CARRYING CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2117055* Not Shown on Drawing.15–514 Page 18

GARDNER DENVER UNIT RECORDThe following unit identification plate is provided as a convenience to you, our valued GardnerDenver customer. Please take the time to copy all the information from the actual nameplate ofyour unit. The model number, date manufactured and serial number will be required whencontacting the company or your distributor for information or replacement parts.200OPA496(Ref. Drawing)

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This is dennis from china-lutong parts plant,whom hope to establish good relationship and long term business with you in the near future.We enjoy good reputation among our customers for excellent quality and good service.

We export-orientated mud pump parts, including liners, pistons, piston inserts, valve inserts, oil seals, rod packing, fluid ends etc.. All of them meet or exceed DIN and API standards and have been exported to U.K., Germany, USA, Canada, Pakistan, Middle East, and so on.

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

1. [M3] [ ] Insure proper work permits are obtained before performing maintenance on this equipment. 2. [M3] [ ] Insure personnel performing this maintenance is familiar with the equipment and manufacturer"s operation and maintenance manual before beginning. 3. [M2] [ ] Make arrangements with the Rig Superintendent before performing this task and insure that it will not affect the drilling operations. 4. [E2] [ ] Isolate and tag out the electric power to the mud pump. 5. [M3] [ ] Close and tag out the pump suction and discharge valves.

Condition Evaluation Particulars Equipment Description: Manufacturer Model: Serial Number PSS Code & Tag Number: Maximum Input Power Driven By: Rig Name District Date of Condition Evaluation: Cummulative Hours on Pump: Hours/Date of Last Condition Evaluation Person in Charge of Condition Evaluation

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

2. [M3] [ ] If lube oil is contaminated, drain and flush the crankcase. Clean out the settling chamber in the forward part of the power end floor. Thoroughly clean the oil troughs and the compartment in top of the crosshead guide. Clean the element in the breather cap and clean the suction screen. Refill using Shell Omala 220.or equivalent oil; 130 US gallons. 3. [M3] [ ] Drain and flush clean the chain drive case. Clean the breather element. Refill using Shell Vitrea 150 or equivalent oil 4. [M3] [ ] Remove the all bearing and crankcase covers for inspection of the following components. Insure nothing drops inside. 1. Check the safety retaining wires on all bolts including the main bearing hold down bolts, eccentric bearing retainer bolts and gear retainer bolts. Replace any broken wires after re- tightening the bolts. Refer to crankshaft assembly section for torque values. 2. Visually inspect all bearings for damage or wear while rotating pump slowly. With a feeler gauge check and record all bearing diametrical clearances. Record the condition and clearances on the Checking Form below. 3. Inspect the ring wear and oil seal condition on the left and right side main bearings. 4. Inspect all main and eccentric bearings for cracked inner & outer bearing races. Inspect the bronze bearing cages for damage or cracks. 5. Make a complete visual inspection of all components checking for looseness, wear or damage. 6. Check the main and pinion gears for condition and wear. Measure and record the backlash. 7. Check each connecting rod retaining bolts for tightness and retaining wires for proper installation. 8. Run lube oil pump and insure all nozzles are free and clear and have a good spray pattern. 5. [M3] [ ] Remove the diaphragm stuffing box and plate. Check the safety retaining wires of the extension rods insuring none broken or missing. Where wire is broken or missing inspect all bolts for crack and thread damage. Retorque to 350 - 370 ft/lbs. Re-install all safety retaining wires. 6. [M3] [ ] Renew lip oil seal and "O" rings, clean and replace plate and stuffing box. Torque bolts to 12 - 18 ft/lbs.

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

7. [M3] [ ] Remove the ispection covers for the crossheads and carry out the following ispections: 1. Check crosshead pin retainer bolt tightness using torque wrench. Torque value 210 ft/lbs. Insure all locking wire is properly installed 2. Measure the play of the bearing, roller and crosshead pin. Record the readings on the checking form below. 3. Check crosshead clearance, use a feeler gauge between crosshead and upper crosshead guide. Do not operate pump with less than 0.010" clearance. Record the clearances on the Checking Sheet below. They should be .010 - .020. 4. Inspect crosshead and guides for condition and uniform wear. Insure there are no scratches or abnormal wear on the upper or lower slide guides. 5. Check the crosshead slide to frame bolts for tightness. 6. Check the pony rod (extension rod) surface condition for damage or scratches. A deterirated surface will cause premature failures of seals. 7. Check the pony rod to crosshead bolts for correct tighness.

Misalignment can be detected by uneven wear on the pony (extension) rods. Premature liner wear will also be a result. Refer to the mud pump fluid end log book for signs of premature liner wear.

9. [M3] [ ] Check all drive chain and sprockets for wear. New chain - 20 P. = 30" Worn out chain = 30.750" Record the measurements on the Checking Sheet below. 10. [M3] [ ] Inspect and test run the chain oil pump. Overhaul and align as necessary. 11. [M3] [ ] Inspect and test run the gear oil pump. Overhaul and align as necessary. 12. [M3] [ ] Renew the oil pump filter element. 13. [M3] [ ] Inspect and test run the flushing pump. Overhaul, repack and align as necessary.

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

15. [M3] [ ] Clean breathers on chain case and gear box. 16. [M3] [ ] Restore power to unit and remove tag. 17. [M3] [ ] Check chain lube oil pressure and record ________ psi. 18. [M3] [ ] Check gear box lube oil pressure and record ________ psi. 19. [M3] [ ] Simulate electric driven gear lube oil pump failure: Record pressure_________ psi. Min 30 psi, max 40 psi. 20. [M3] [ ] Make a complete internal inspection to insure all tools and rags have been removed. Replace all covers and reconnect the pony rod clamp. Make a complete inspection around unit insuring pump condition is ready for operation.

CAUTION: Use extreme caution whenever using RTV for sealing the gaskets faces. Do not use RTV if possible. In many cases pumps have been totally ruined, when too much RTV is applied; the excess gets squeezed into the pump mixing in the oil and eventually plugging oil passages resulting in failures.

0.008 - 0.010 Okay to run untill the next annual inspection 0.011 - 0.013 Replace at the next scheduled maintenance. 0.014 - 0.016 Replace at first opportunity. 0.017 and greater Stop Pump and replace immediately.

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

Guidelines for Replacing a Roller Chain Roller chain is recognized as an exceptionally dependable means for the positive transmission of power. To assure optimum performance and maximum efficiency, it is desirable to anticipate the occasional need for chain replacement, thereby avoiding unexpected interruption or delays in operation. Joint wear, certain overload conditions, metal fatigue, or pitch elongation will limit the useful life of any chain; therefore, the following information will aid in determining when chain replacement is advisable. Effects of Chain Wear During operation, chain pins and bushings slide against each other as the chain engages, wraps, and disengages from its sprockets. Even when the parts are well-lubricated, some metal-to-metal contact does occur, and these parts eventually will wear. This progressive joint wear elongates chain pitch, causing the chain to lengthen and ride higher on the sprocket teeth. The number of teeth in the large sprocket determines the amount of joint wear that can be tolerated before the chain jumps or rides over the ends of the sprocket teeth. When this critical degree of elongation is reached, the chain must be replaced.

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

If a chain breaks or fails due to broken pins, sidebars, or rollers, emergency temporary repairs may be required in order to avoid a long shutdown. However, replacement of the entire chain is preferred for the following reasons: 1. If one section of a chain has broken because of fatigue, other sections probably have suffered fatigue damage as well and are subject to early failure. 2. If the chain has been broken by a single high overload, parts other than those at the point of failure are usually bent or severely weakened.

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description

SDS PMS Equipment: Mud Pump Department: Mechanical Manufacturer: Gardner Denver Frequency: Annually Model: PZ-8/9 Issued: PSS Code: GA-327-32 Completed:Item Level Inspect Description