light commercial mud pump replacement motors free sample

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Mud Pumps come in both electric and gas / diesel engine drive along with air motors. Most of these pumps for mud, trash and sludge or other high solids content liquid dewatering, honey wagon and pumper trucks. Slurry and mud pumps are often diaphragm type pumps but also include centrifugal trash and submersible non-clog styles.

WARNING: Do not use in explosive atmosphere or for pumping volatile flammable liquids. Do not throttle or restrict the discharge. Recommend short lengths of discharge hose since a diaphragm mud pump is a positive displacement type and they are not built with relief valves.

DAE Pumps dredging equipment is ideal for a variety of applications, including dredging dams, ports, marinas, rivers, canals, lakes, ponds, and more. Ensuring water quality and capacity are essential in hydroelectric and water supply dams, making DAE Pumps dredge pumps perfect for removing excess sand and silt. Clearing sediment and contaminates from riverbeds, channels, canals, and oceans help restore safe navigation and shoreline formations, and dredging lakes and ponds clean and remove contaminants and tailing. As ocean currents move sediments, the seafloor slowly rises, lowering the depth of marinas and ports. Dredging ensures safe access for boats and other water vessels.

Centrifugal pumps from DAE Pumps are perfectly suited for demanding process applications. Their heavy-duty construction ensures long-lasting performance in rugged conditions. The DAE Pumps knowledge and experience building top-of-the-line pumps make our centrifugal process pumps ideal in many markets and applications.

The durable DAE Pumps centrifugal pumps provide a proven ability to handle a variety of applications in the water and wastewater industries. These reliable instruments are perfect solutions for pumping chemicals used to treat water, irrigation, fountains, and much more.

For help selecting the most efficient pump for your project, call us at (760) 821-8112 or submit a request. Find the right pump size, volume, speed that you need. Get a FREE custom pump curve to ensure the right pump.

The motor or engine on a pump is as important as the pump itself. It is the driving force that makes the pump go. DAE Pumps offer a variety of motor choices: electric, diesel, and hydraulic.

Our close-coupled electric motors reduce the stress on motor bearings with a short shaft overhang and fan-cooled. Our submersible electric motors come completely enclosed with the most trusted watertight O-ring seals. Diesel engines offer self-priming features and easy to maintain capabilities. Hydraulic motors are powered by HPU or hydraulic power units and provide the utmost in capability and performance.

Frames and skids hold the pump and motor together to make a complete unit. The frame provides stability for the placement of the pump and motor with the intent of a permanent install or seldom movement. The DAE Pumps trailer brings mobility to centrifugal slurry pumps. The whole unit, skid included, is mounted onto a trailer for mobile accessibility. Many industries use centrifugal pumps for performing multiple applications, and they move from one location to another quite frequently. The trailer provides a tremendous advantage of being on wheels.

Centrifugal pumps come in many shapes and sizes. There are two main parts to a centrifugal pump; the pump and the motor/engine. The electric motor or a diesel engine converts the energy it creates into mechanical energy. This mechanical energy drives the pump and moves the water. The centrifugal slurry pumps pull water and other materials in through the inlet and pushes it out through the outlet/discharge.

The electric motor and diesel engine work relatively similarly. A motor consists of a fan and protective casing mounted at the back. Inside the motor is the stator. The stator holds copper coils. Concentric to this is the rotor and shaft. The rotor rotates, and as it spins, so does the pump shaft. The shaft runs the entire length of the motor and into the pump where it connects to the pump’s impeller.

There are a couple of variations to a centrifugal pump. Some models of centrifugal pumps have a separate shaft for the pump and the motor. The connection between the separated shafts is called the coupling. These coupled pumps will contain a bearing house with bearings. The pump shaft then continues into the pump casing. As it enters the casing it passes through a gland, packing, and the stuffing box, which combined to form a seal. The shaft then connects to the impeller. The impeller imparts centrifugal force onto the fluid that makes it to move liquids through a pipe or hose. The impeller is in the pump casing. The casing contains and directs the flow of water as the impeller pulls it in through the suction inlet and pushes it out through the discharge outlet.

At the pump casing, there is a channel for water to flow along, which is called the volute. The volute spirals around the perimeter of the pump casing to the outlet. This channel increases in diameter as it makes its way to the outlet. The shaft passes through the seals and into the pump casing, where it connects to the impeller.

Liquid engulfs the impeller, and when it rotates, the fluid within the impeller also spins and is forced outward to the volute. As the fluid moves outwards, off of the impeller, it creates a region of low pressure that pulls more water in through the suction inlet.  The fluids enter the eye of the impeller and are trapped there between the blades. As the impeller rotates, it imparts kinetic energy or velocity onto the liquid. By the time the liquid reaches the edge of the impeller, it is moving at a very high speed. This high-speed liquid flows into the volute where it hits the wall of a pump casing. This impact converts the velocity into potential energy or pressure. More fluid follows behind this developing a flow.

The thickness of the impeller and the rotational speed affects the volume flow rate of the pump and the diameter of the impeller, and the rotational speed increases the pressure it can produce.

Net Positive Suction Pressure or NPSH is associated with pump suction. At the end of this acronym are two other letters NPSHR and NPSHA. The R is the required NPSH. Each pump tests for this value. At DAE Pumps, we provide a pump operation chart with all our specs. The R-value is a warning or danger point. As the fluid enters the pump and flows into the impeller’s eye, it experiences a lot of energy due to the friction, giving a pressure drop. At certain conditions, the fluids flowing through this section can reach a boiling point. Once this happens, cavitation may occur.

The last letter in NPSHA stands for Available. The net positive suction pressure available depends on the installation of the pump and should be calculated. NPSHA takes into consideration things like insulation types, elevation, liquid temperature, liquid boiling point, much more. Available pressure should always be higher than the required value. For example, if the NPSHA is 12 for the pump requiring an NPSHR of 4 then the pump should be okay. However, a pump that required an NPSHR of 15 than the available NPSH is insufficient, and cavitation will occur.

DAE Pumps provides custom pump curves per the information you provide. Including as much information about the project allow us to best match a pump with your needs, so the centrifugal pump you get is ideal for the project.

Cavitation in pumps is the deterioration of the pump’s metal due to the overheating of water. Cavitation destroys the pump’s impeller and casing that lead to replacing parts and the pump altogether.

Water can turn from a liquid state into steam or gas and boils at around 100 degrees Celsius at sea level. However, at a higher elevation, water boils at a lower temperature because of atmospheric pressure. If this pressure is less than the vapor pressure of the liquid that is pumping, then the water can reach a boiling point. When this happens, cavitation occurs.

During cavitation, air particles within the water expand, and as they reach the boiling point, they collapse in on themselves very rapidly. As they collapse, they start to damage the impeller and pump casing. This damage removes small parts of metal from the surface, and if this keeps occurring, then it will eventually destroy the pump. Therefore, you must ensure the Available pressure is higher than the Required pressure of the pump.

DAE Pumps provides a full spectrum of centrifugal slurry pumps and accessories for completing all your tough dredging projects.We provide turnkey solutions with complete centrifugal slurry pump systems that includeslurry hoses, slurry flow meters, power units,and more.Choose from multiple sizes of slurry hoses for the transferring of materials, wireless flow meters for measuring the flow rate in gallons per minute of liquid, and power units for operation.Parts are always in stock and available for immediate shipping to anywhere in the US and the world.

For 50 years, Giant Pumps has offered the most dependable positive displacement high-pressure triplex pumps available. Designed and built to the highest quality standards, customers count on Giant Pumps products to keep their equipment running. Every design detail of Giant Pumps products is optimized for long-life and reliable performance, making Giant Pumps the most trusted name in high-pressure pumps and systems.

Typically, well pumps can be broken down into two categories: jet pumps and submersible pumps. Each design is built to fit the needs of various well sizes and conditions.

Most shallow well pumps are found in wells that are less than 25 feet deep and in areas with a high water table. These pumps have few running parts and require little maintenance.

This type of pump is located above the ground, typically just inside the well house, and generates high pressure to pull the water from the well and into the home using an inlet pipe. A tank or well booster pump is recommended to accompany this type of well pump to increase water pressure to the home.

Unlike its shallow counterpart, a deep well jet pump is located within the well, though its motor stays in the well house. This pump uses two pipes: one for drawing water out of the well and another for directing the water to the home. Deep well jet pumps are typically used in wells that are 110 feet deep.

A deep well submersible pump sits at the bottom of the well directly in the water. Using its motor, the pump draws water from the bottom and pushes it out of the well into your home’s water lines. These pumps can be used in wells up to 300 feet deep. The pumps work similar to sump pumps, which draw water and pump it out.

Although professional well pump replacement comes with high pump installation costs, you may have no choice but to call a professional depending on the well pump you have. Certain pumps, like deep well submersible pumps, require special equipment to get them out without damaging components or wiring. In addition to the fragility of the well’s components, removing a well pump can be very labor intensive, with some pumps weighing more than 100 pounds.

Even if you’re considering replacing your well pump on your own, call a plumber to confirm that the well pump is the issue with your system before removing it. This will prevent any unneeded work or unintentional damage to your well system.

Use the tool below to find a well service contractor who can diagnose your well pump problem and help you determine whether or not you can replace it yourself:

In the sales department at Septic Solutions®, we field many phone calls about submersible sewage pumps. A vast majority of those customers in need of a sewage handling pump automatically believe that they must get a sewage grinder pump. This is typically a misnomer that leads many people to believe that ALL sewage handling pumps are in fact grinder pumps. That is not the case at all. Sewage handling pumps generally fall into two categories in the residential and light commercial / industrial segments of the industry: Sewage Ejector Pumps and Sewage Grinder Pumps.

In order to shed more light on the topic of Sewage Ejector Pumps versus Sewage Grinder pumps, we will discuss in detail in this article the correct applications for each unit.

Sewage Ejector Pumps are considered high volume/low pressure submersible solids handling pumps. Sewage Ejector pumps do not have grinding blades. They use a spinning that intakes the raw sewage through the bottom of the pump and forces it under pressure out of the outlet and into the discharge pipe. Sewage Ejector pumps are generally designed to handle up to 2’’ diameter solids.

The most common application for a Sewage Ejector pump is to move raw sewage from a residence to a septic tank or gravity flow sewer main. These units normally have a 2’’ discharge and range from 4/10 HP all the way up to 2 HP. Sewage Ejector pumps can pump high volumes of sewage (up to 220 Gallons Per Minute). These pumps are designed for short pumping distances (under 750 feet) and can handle head pressures of nearly 75 feet.

A common example of a sewage ejector pump would be the pump in a basement floor pit designed to evacuate the sewage from a basement bathroom up to the main level. Another example is to use an ejector pump when adding living space or bathroom to an outbuilding, garage, or shed in order to force the waste back to the septic tank for the main house.

Sewage Grinder Pumps are considered high pressure/low volume submersible solids handling pumps. Sewage Grinder pumps have cutting blades that grind the raw sewage into a slurry before passing it through the discharge line. Sewage Grinder Pumps are designed to handle the same type of materials as a Sewage Ejector Pump, but have the ability to pass tougher solids.

It is not recommended to use a Sewage Grinder Pump when pumping sewage from a residence to a septic tank. The sewage gets ground up into such a fine slurry that once it enters the septic tank the solids do not ever separate from the liquid and get passed on to the secondary system. This will quickly ruin your subsurface leaching field.

2.0 HP Sewage Grinder pumps also usually require a minimum of 20 to 30 feet of head pressure in order to operate correctly. Using a Sewage Grinder pump in a low head situation (very little vertical lift, short horizontal run) will quickly burn up the pump. Most manufacturers rely on that minimum amount of head pressure to keep the RPMs of the electric motor down. When that head pressure is not existent, the motors spin faster causing them to pull more amperage and run hotter which will eventually lead them to fail much faster than normal.

In summary, not all sewage handling pumps are Grinder Pumps and a Sewage Grinder pump is not always necessary to pump raw sewage. In fact, in many cases a Sewage Ejector pump is the much better option. And, there are certain scenarios when you could use either type.

In recent years manufacturer"s have introduced residential grinder lines that can be used as direct replacements for sewage ejector pumps. These pumps carry a small footprint and are designed to operate in low head pressure applications, just like sewage ejector pumps.

The Liberty ProVore, Little Giant 16G, and Zoeller Shark 800 series pumps are all specialty units designed to be used in place of residential 4/10 to 1.0 HP sewage ejector pumps. There is no minimum head requirement on these units and they include the same cutting action of the larger commercial grinder pumps but with a smaller 1.0 HP motor. While this will work fine pumping from a home to a city sewer, because it still grinds the sewage into a slurry we still would not recommend using it to pump to a septic tank.

If the information discussed in the article above does not make it clear which pump you need to use, please feel free to call us at 1-877-925-5132 and we would be happy to show you exactly which pump would be best for your application.