mhwirth mud pump manual in stock

Our precise equipment design and production processes reduce wear and tear, as well as, maintenance downtime and costs. Our precise machining makes shimming obsolete; the pump is ready to use after set-up and runs smoothly throughout the operation. Very low noise and vibrations levels increase the HSSE performance.

With a large variety of drives, motor and skid configurations, HMH provides a mud pump solution for any project and drilling requirement. We deliver high pressure triplex mud pumps with a maximum discharge pressure between 5 000 and 10 000 psi and power ratings between 1 000 and 2 200 hp.

Our mud pumps reduce service costs and increase operational efficiency. Our unique gear driven drive has an extended lifetime of up to 50 000 hours and is more durable than traditional chain or belt driven drives. Our hydraulic quick release system allows fast and safe replacement of fluid end parts.

The 1600 hp mud pumps are designed to circulate drilling fluid under high pressure (up to 7 500 psi) down the drill string to support any project requirements.

The 2200 hp mud pumps are designed for circulating drilling fluid under high pressure (up to 10 000 psi) down the drill string to support especially deep drilling operations.

MHWirth provides global drilling lifecycle services (DLS) to all drilling equip-ment and systems customers around the world. Uninterrupted installation,commissioning and operation are essential benefits for our customers due tofinancial gains. Besides training, personnel for installation and commission-ing, and providing support throughout the operational phase, the supply ofspare parts is a vital part of our service.

We are a professional provider of OEM (Original Equip- With DLS offices and warehouses situated in local hubs,ment Manufacturer) parts with a vision to be the pre- we are always close to your project. Our experiencedferred partner for the supply of spare parts. We guaran- Service Account Managers are ready and available totee our customers the constant availability of all critical support you in resolving any difficulties that may occurreplacement parts and delivery within 24 hours – and of – if need be within a matter of hours – anywhere in thecourse all our delivered components come with a com- world.prehensive performance guarantee. Mud pump consumables

Fluid ends manufactured both from carbon steel and The valve chambers have been designed to complystainless steel as alternative material have a very posi- with the requirements for valve installation according totive impact on the lifecycle costs for triplex pumps API specification 7K.operating under difficult conditions. The stainless steelmodules have a lifespan that exceeds the general two- Inlet and outlet valve bonnets, and all of the componentyear lifespan associated with carbon steel modules. parts therein, are identical and can be easily inter-Consequently, they are economically viable, but are changed. Valve bonnets incorporate a hydraulically-op-depending on various parameters out of the operating erated bolt-tensioning system, which permits the rapidconditions. and safe removal of internal elements.

1 Only suitable for TPK 800 – 1000 to serial no. 46 | 2 Only suitable for TPK 1300-1600 from serial no. 47 to serial no. 57Mud pump consumables

We offer fluid end parts and consumables suitable for various types of mudpumps for each individual application. The hydraulic quick release systemguarantees low downtimes when replacing fluid end parts, and ensures thehighest possible degree of safety (HSE).

We offer two types of mud pump liners. They are de- gally-cast high-chrome sleeves for a greater hardness.signed to be highly durable for operating pressures of A retaining lip at the rear of the liner helps to maintainup to 7 500 psi. the internal chrome/iron wear sleeve and protects against the high pressures encountered in today’sPremium chrome liners market applications. Production with computer-con-We offer high chrome-plated liners for the triplex mud trolled machining ensures tighter tolerances and con-pumps. All liners have forged-steel external hulls, sistent durability and value. The liner is set to matchwhich provide resistance to hoop stress, and centrifu- the pressure rating of the pump for each liner size.

Premium chrome liners Zirconia liners Mud pump consumables

Zirconia liners The improved wear properties directly results in anZirconia liners are commonly used with MHWirth TPK extended service life for the sleeve, while the improvedseries mud pumps. These liners do not produce ID impact strength leads to a reduction in the significantridges which are common in high-chrome liners. ID costs for the replacement of broken liners in the field.ridges are a cause of piston failure. Zirconia sleeves As a consequence of the finer surface finish, there isare much harder than chrome sleeves and are also less friction with the elastomer-metal pump pistons,more durable, resulting in reduced rig downtimes and which in turn ensures an extended piston life andlower ownership costs. The liners are available in sizes reduced pump-cooling requirements.ranging from 4 ½’’ to 7’’. With a zirconia liner, less maintenance at the pumpRegarding its properties, zirconia has three important is required, due to the extended service life achievedadvantages compared other premium liners: for both pistons and liners, consequently leading to a Better impact strength¡ safer environment. Harder¡ Finer surface¡ Zirconia ceramic liners have been proven to be the most cost-effective liners in use in the industry today. These liners offer the consistent quality needed for reliable pump performance, improved safety, and cost savings.

Premium chrome liners Zirconia liners Mud pump consumables

Our different types of mud pump pistons are suitable Seal designfor various applications. Our pistons are designed to This piston uses a guide belt to help direct the pistondeliver maximum performance under almost all drilling into the liner while reducing the wear on the piston rub-conditions. The pistons have sizes ranging from 4 ½” to ber. With the guide belt, small degrees of misalignment7 ½” and are used with all MHWirth mud pump types. can be compensated for and a proper fit in the liner isThey are fully interchangeable with other API-compatible ensured.pistons. The most common piston types recommendedby us are described below; additional alternatives areavailable upon request. Stingray piston These pistons are designed to resist wear and abrasionStandard black piston with guide belt in service applications involving high pressures and non-These pistons are designed to resist wear and abrasion aqueous mud systems.in medium service applications involving water-basedmud environments. Applications All drilling applications featuring any type of synthetic ¡ Applications and oil-based drilling mud (OBM) All drilling applications featuring water-based drilling¡ Can withstand temperatures of up to 212 ° F (100 ° C) ¡ muds Operating pressure ranges from 1 000 psi to 7 500 psi ¡ Can withstand temperatures of up to 225 ° F (107 ° C)¡ One piston per open hole drilling section ¡ Operating pressure ranges from 1 000 psi to 7 500 psi¡ Stingray compoundBlack compound An improved ‘bull-nose’ lip design and urethane of ¡ The piston rubber is made from specially formulated the highest quality enable the stingray to significantlycompounds which are resistant to the effects of outperform the leading competition.heat, oil and water. A fabric-reinforced backing of Two different urethanes bonded together for superior ¡ the piston rubbers creates a wear-resistant seal. performance. All urethane pistons require adequateThe hub is formed from a high-grade steel to ensure cooling for optimum operation.high tensile strength and a long service life. 30 % more urethane compared to cup lip piston ¡ Bonded to hub for increased strength ¡ Cut-back hub protects liner ¡

Standard black piston Stingray piston Stingray HT extreme piston with guide belt Mud pump consumables

Seal design Stingray HT extreme compound Designed especially for triplex pumps to maximise¡ Superior design and high-temperature urethane of the ¡ performance highest quality enable the stingray HT to significantly Constant seal prevents any fluids being squirted by¡ outperform the leading competition piston Bonded dual hardness with 45 % more urethane com- ¡ Solid lip aids piston alignment in liner¡ pared to other pistons Superior abrasion resistance¡ Special additive to reduce friction between piston and ¡ liner. All urethane pistons require adequate cooling forStingray HT extreme piston optimum operation.These pistons are designed to resist wear and abrasion Enhanced chemical degradation resistance ¡ in service applications involving high temperatures and Premium urethane compounds with higher tensile ¡ non-aqueous mud systems. strength

Applications Seal design All drilling applications featuring any type of synthetic¡ Designed especially for triplex pumps to maximise ¡ & oil-based drilling mud (OBM) performance Can withstand temperatures of up to 300° F (148° C)¡ Constant seal prevents any fluids being squirted by ¡ Operating pressure ranges from 1 000 psi to 7 500 psi¡ piston One piston per open hole drilling section¡ Higher seal area moves piston hub away from liner ¡ Seal allows piston to run more concentrically in liner ¡

MHWirth offers a full range of valves and seats for triplex Cross web (CW) valvespumps. There are two different designs for valves and The cross web valve is made from carburised premiumseats which can be selected according to the specific alloy steel to resist wear, to provide an accurate seal,drilling conditions. and to protect against washout or damage to the pump. The original 3-web design allows a maximum flow areaFull open (FO) valves through the seat while providing a maximum seatingFull open valves enable uniform fluid end loading, lead- area for the valve. The body consists of a one-piece de-ing to a longer fluid end life. Virtually no warpage due to sign that contains the insert to the fullest extent with theheat treatment has been encountered because of very minimum use of the material. A patented polyurethanesmall insert extrusion gaps. The axisymmetric shape insert is equipped with a double angle (55 °) seal contactresults in nearly-uniform seat warpage. Serrations in the surface, which allows cylinder priming to be maintainedvalve insert groove lock insert in place, thereby reducing during pump shutdown.swelling of the insert in all environments. The valves are intended for all drilling operations withThe proven design minimises metal-to-metal bearing pressures of up to 7500 psi and a maximum operatingarea between valve and web seat with larger flows temperature of 300°F (149 ° C) for the cross web valveinvolved, increasing valve and seat lives. HT and 170°F (77 ° C) for the cross web valve. The large bearing area on the valve seat promotes a long serviceThe newly-developed insert compound has a tempera- life.ture rating of 300 °F (149 ° C) for the full open HT and160 ° F (71° C) for the full open valve. All are designed inaccordance with API 7K (styles # 6 and # 8).

Full open (FO) valve Cross web (CW) valve Mud pump consumables

Before any maintenance work is carried out, read the pump safety guidelines thoroughly and ¡ apply whenever applicable. Periodically review the information in the safety section with all persons who operate or work ¡ on the pumps.

WARNING! Wear safety harnesses, and ensure safe access is provided to all mud pump items which ¡ cannot be reached from floor/deck level.

Work on the mud pump may only be performed by physically, mentally and technically ¡ competent, duly authorised and certified personnel. Use the permit to work system (PTWS)! ¡ The work area must be adequately lit to assure sufficient all round vision. ¡ Hydraulic hand pump pressure gauges must be calibrated periodically. ¡ Maintain a good housekeeping regime during any service/repair on the mud pumps. ¡ Spare parts should always meet the technical requirements specified by the manufacturer. ¡ This is ensured when using MHWirth original spare parts. Ensure that adequate and suitable tools and equipment are available to perform all mainte- ¡ nance work. Mud pump consumables

CAUTION! Pump, motors, lubrication oil, pipe work and gearboxes may reach temperatures approach- ¡ ing 60°C during normal operation. Maintenance personnel shall be made aware of this and sufficient cooling off time shall be allowed before commencing work on hot parts.

WARNING! Stop and isolate the mud pump from all sources of hydraulic energy and the electrical power ¡ supply as per the operator’s lock out procedure. The pump must be completely depressurised before attempting any work on the fluid end or ¡ piston and liner assemblies. Bursting bladder of pre-charged suction and discharge dampener may cause serious injury ¡ to personnel and damage to equipment. Jets and leaks from high pressure oil may be fatal. Ensure the system is switched off, ¡ depressurised and locked out before any work is performed on the mud pump.

Use only adaptors and reduction pieces which have been approved by RK Kutting. ¡ The lines must be inspected at regular intervals. ¡ Before each installation, the hoses must be inspected for damage, kinks, wear, corrosion, ¡ cracks and other kinds of damage. It is absolutely essential to replace damaged hoses immediately. ¡ Use only hoses with a known working pressure. ¡ To extend the service life of the hose, use only clean media. ¡ If a malfunction is suspected, immediately shut down the product or machine in which the- ¡ hose is installed andreplace the hose. The maximum permitted operating pressure is determined by the weakest element in the ¡ installation.Mud pump consumables

Picture Description Part no All tools in our standard tool package are supplied in an aluminium box, except the piston assembly tool Fig 10 1 Liner puller 11002584 which is mounted to the pump frame local to the fluid end. 1 Fig 11 1 Valve cover puller 11012412 The size of the aluminium box is: L x W x H 1 200 mm x 800 mm x 500 mm Fig 12 1 High pressure hydraulic pump 10234283

Used for pulling the cylinder liners clear of the Used for removing the valve covers on the discharge fluid end. valve housing and the suction valve housings. Mud pump consumables

Fig 12: hydraulic pump Fig 13: hydraulic tool for suction valve Part no: 10234283 housing Part no: 11002814 The hand pump is used to pressurise the various stud tensioning devices used during regular maintenance Four hydraulic tensioning nuts and one hydraulic and for expelling the valve seat. It is also used to break manifold is used to tension the studs that fasten the taper lock on some bearings. the suction valve housing to the discharge valve housing.

This is used to turn the jacking screw as part of the This is used in conjunction with the socket wrench hydraulic bolt tensioning procedure, used for installation for valve closure drawing (part no: 10234304), and and removal of the discharge and suction valve closures. used in conjunction with driveshaft turning in order The torque bar (part no: 11002706) from the standard to turn the driveshaft by hand during maintenance tools set is used in conjunction with this tool. procedures.Mud pump consumables

The pressure intensifier is used in conjunction with the Fig 23: Piston assembly tool hydraulic pump. It increases the pressure output of the Part no: 11019861 pump threefold to 3 000 bar (43 500 psi). It is used to expel the valve seats in the discharge valve housings The piston assembly tool is used to install and the suction valve housings. and de-install the piston on the piston rod. Mud pump consumables

Fig 24 1 Special wear ring pulling device 11004321 The special tools will reduce human work-load during regular standard maintenance activities and can be ordered upon request.Fig 25 1 Manual valve seat puller ”cross web“ 11023700

Fig 25: manual valve seat Fig 26: manual valve seat puller for “cross web” seats puller for “full open” seats Part no: 11023700 Part no: 11051795Mud pump consumables

Details concerning your spare parts order at a glance We want to make the process of ordering spare parts as simple as possible for you. Simply choose the type and size of your MHWirth mud pump from the table below and order the corresponding spare parts (using the part numbers) at www.myDrilling.com. If you need additional information or have further questions, please contact your local Service Account Manager.

Operating pressure: max. 5 bar Flow rate: 25 l/min Power supply: Compressed air 6 – max. 8,4 bar Weight approximately: 170 kg Mud pump consumables

Mechanical valve seat puller – – Wear ring puller 11004321 11031722 –API style # 6Hydraulic valve seat puller 210325413 – Liner puller 11041842 – Suitable from serial no. 17 upwardsAPI style # 6 3 Only for pumps which are equipped with hydraulic quick release systemMud pump consumables

3 Only for pumps which are equipped with hydraulic quick release system Mud pump consumables

3 Only for pumps which are equipped with hydraulic quick release system | 4 Only for “modification kit”Mud pump consumables

Amplifier for hydraulic puller 10234285 10234285 Liner puller 11002584 – TPK 1600 suitable from serial no. 58 upwards TPK 2000 suitable from serial no. 58 upwards 5 Only for p umps which are equipped with hydraulic quick release system Mud pump consumables

Mechanical valve seat puller 11051795 11023700 Wear ring puller 11004321 11004045 –API style # 8Hydraulic valve seat puller 10234283 3 10234283 3 Liner puller 10234300 – –API style # 8Amplifier for hydraulic puller 10234285 10234285 3 Only for pumps which are equipped with hydraulic quick release systemContact

Lokbatan District,Salyan Highway - 15th km Australia Contact InformationAZ1063 Baku 96 Raubers Road, Northgate spare.parts@mhwirth.comAzerbaijan 4013 Queensland marketing@mhwirth.com+994 12 5650 965 Australia mhwirth.com +61 7 3164 900

Global Operational Support Center Middle East 24/7 technical support for critical Level 20, Platinum Tower issues on operational rigs Jumeirah Lakes Towers +47 3805 7911 Dubai +47 9911 2000 United Arab Emirates 911support@mhwirth.com +971 4 550 6200

mhwirth.com © 2020 MHWirth 51000721.4-0920

We deliver mud pumps with a maximum discharge pressure of 10 000 psi and with various skid arrangements for rear or top mounted motors, we have a configuration to meet every on- or offshore rig arrangements.

Mud pumps are the pumps deployed in the oil and gas industry, mainly to circulate drilling fluids and other kinds of fluids in and out of the drilled wells for exploration. The mud pumps transfer the fluids at a very high pressure inside the well using the piston arrangement. The number of pistons decides the displacement and efficiency of working of the mud pumps, originally only dual piston pumps and three-piston pumps were used, but the technological advancements have seen pumps with five and six pistons to come up. Currently the triplex pumps which have three pistons are used, but the duplex pumps having two pumps are still deployed in the developing countries.

Based on its types, global mud pump market can be segmented into duplex, triplex, and others. The triplex mud pumps will dominate the mud pump marking in the given forecast period owing to its advantages and ongoing replacement of duplex pumps with triplex pumps. Based on operation, the global mud pumps market can be segmented into electric and fuel engine.

The electric mud pumps will dominate the market during the given forecast period due to the advantage of eliminating the harmful carbon emission which is done in the case of fuel engine pumps. Based on its application, the global mud pumps market can be segmented into oil & gas, mining, construction, and others.

The major market driver for the global mud pumps market is the increasing exploration activities taking place in various regions of the world to satisfy the increased energy demand. The number of drilled wells has increased in recent years, which has certainly impacted the growth of the mud pumps market in both oil & gas and mining sectors.

Key market restraint for the global mud pumps market is the drift towards the cleaner sources of energy to reduce the carbon emissions, which will certainly decrease the demand for oil & gas and therefore will have a negative impact on the growth of the global mud pumps market.

Some of the notable companies in the global mud pump market are Mud King Products, Inc. Gardner Denver Pumps, Weatherford, Schlumberger, National Oilwell Varco, China National Petroleum Corporation, Flowserve Corporation, MHWirth, American Block, Herrenknecht Vertical Gmbh, Bentec GmbH Drilling & Oilfield Systems, Drillmec Inc, Sun Machinery Company, Shale Pumps, and Dhiraj Rigs.

The global mud pump market has been segmented into North America, Europe, Asia Pacific, Latin America, and Middle East & Africa. Owing to the well-established production sector and stable exploration industry North America holds the largest market for the mud pumps. The onshore exploration activities of oil & gas have increased at a good rate in the North America region, which has certainly boosted the growth of the mud pumps market in the region.

The demand from Europe and Asia Pacific has also increased due to exploration activities in both the regions owing to the increased energy demand. The energy demand specifically in the Asia Pacific has increased due to the increased population and urbanization. The Middle East and Africa also hold significant opportunities for the mud pumps market with increased exploration activities in the given forecast period.

In August 2018, Henderson which is a leading company in sales and service of drilling rigs, and capital drilling equipment in Texas signed a contract with Energy Drilling Company for the purchase and upgrade of oil field equipment’s which included three 1600hp × 7500psi mud pumps. This will be the first refurbishment completed at Henderson’s new service center and rig yard.

In January 2018, Koltek Energy Services launched the 99-acre facility for the testing of the oil field equipment in Oklahoma. This will allow the oil field equipment manufacturers to test their equipment at any given time. The company has deployed the MZ-9 pump which has a power rating of 1000Hp.

To address the drilling requirements of the oilfield companies across the globe, MHWirth provides its clientele with world-class drilling services that are sustainable for the next century. Cost-effectiveness being one of their primary goals, MHWirth"s drilling lifecycle services reduce the total cost of ownership. The other benefit includes a continuous 24/7 service and support throughout the product lifecycle. From single equipment maintenance to comprehensive servicing packages, MHWirth supports all the phases of the product lifecycle— overhaul, installation, and commissioning. The company has state-of-the-art performance and training optimization services alongside centralized and regional stocks of spare parts

MHWirth is a leading global provider of first-class drilling solutions and services designed to offer our valued clients with the safer, more efficient and reliable alternative.

Now we would like to introduce our new liner cooling system (stand alone for N O N MHWirth Mud Pumps as well) for your mud pumps. The three liners of a mud pump are cooled with circulated fresh water by the Liner Cooling System.

The three liners of a mud pump are cooled by the Liner Cooling System. Circulated fresh water is fed by an electrically driven centrifugal pump from a stainless steel tank via piping to the liner cooling nozzle system. The shape of the bottom of the tank has been chosen so that dirt can settle down easily.

A Mud Pump may have many changeable parts, such as liner, piston, extension rod, pulsation dampener, valve, clamp, etc. Lake Petro could provide 100% interchangeable parts of many common brands of pump. We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials. Piston assembly is the important spare parts and expendable parts of oil drilling mud pumps. Mud pump valve assy include valve body, valve seat, valve insert (valve rubber ). Pulsation Dampener is usually installed on the discharge line to reduce the fluctuation of pressure and displacement of the drilling mud pump. Fluid End Module is an important component of the hydraulic pump end of the mud pump.

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We deliver mud pumps with a maximum discharge pressure of 10 000 psi and with various skid arrangements for rear or top mounted motors, we have a configuration to meet every on- or offshore rig arrangements.