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Every mechanic knows the horrible feeling after they have turned a bolt too much and it snaps. The time invested to get your equipment back to work will now take hours or days to fix the problem of a broken bolt.

This is where the Broken Bolt Extractor from Brokenbolt.com comes in. Proven to reduce the time of drilling out a broken bolt to minutes, not hours or days. Without having to send the part out to be remachined, salvaging the original threads.

The inventor of this tool, Chuck Fulgam, has story after story of how this tool has helped many equipment owners recover quickly from a broken bolt repair issue, saving them hundreds or thousands of dollars in repair bills and hours of downtime.

Used by the US Military for many vehicle applications, they immediately saw the potential in both time savings and potentially life threatening situations in the field. Broken bolts can have a disastrous effect in the field if you need to be on the move. The faster repairs are completed, the better. And the Broken Bolt Extractor from Brokenbolt.com helped the military to accomplish this.

Fleet maintenance services have also seen a huge advantage in adding this broken bolt extractor tool in their tool box. From huge time savings advantages to getting the vehicle back on the road. Saving from downtime and increasing the productivity of the vehicle.

Broken Bolts? Not a problem anymore Broken exhaust manifold bolts can be the start of a daunting journey of trying to figure out the best way to remove that broken bolt. Most mechanics cringe at the thought of removing broken exhaust manifold bolts as sometimes the engine will need to be removed in order to […]

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A 2011 model year car is "generally" too new to have a bolt so stuck that it is broken on removal. It is possible the mechanic encountered a stuck bolt but simply used the wrong technique to remove it (common mistake). It is possible, but less likely, that the bolt was defective. Either circumstance can be determined, in a forensic examination of sorts, by examining what remains of the bolt, the amount of corrosion, and other standard engineering factors. Again, though, simply due to the newness of the vehicle I would be very suspicious of any "reasons" (or excuses) given to you for a bolt breaking. Unless the car is more than 10 years old, the real "reason" is almost always improper disassembly. Furthermore, charging $1,100 to fix a broken bolt is unheard of, unless you are working on the Space Shuttle, and so obviously there is more to this story. YourMechanic can take over the job, if the car were towed to your residence but then, of course, you would have to disentangle yourself from the present shop. Keep the old broken segment of the bolt and take photographs of the stub that is stuck in the head or block and the area upon removal. If you have further questions or concerns, do not hesitate to re-contact YourMechanic as we are always here to help you.

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Thank you for your purchase of the new ProMAXX® Bullit® Exhaust Manifold Repair Kit! We engineered this kit for removal and replacement of broken exhaust manifold mounting bolts in over-the-road, marine, commercial, and agricultural heavy-duty diesel engines. Bullit® has also been certified on older V8 engines such as Chevrolet® 350ci and the Ford® 460ci as well.

TIP: ACTIVATE YOUR DRILL BOTH ON AND OFF TEN TIMES IN ONE-SECOND INTERVALS. THIS STEP CREATES A “SEAT” FOR THE TOOLING BIT AND KEEPS IT FROM FOLLOWING THE ANGULAR BROKEN SURFACE OF THE BOLT. MOREOVER, THIS STEP ALLOWS THE SURFACE OF THE STUD TO CONFORM TO THE CUTTING EDGE OF THE BIT EVENLY DISTRIBUTING THE LOAD ACROSS THE ENTIRE CUTTING EDGE OF THE BIT PROVIDING FOR CUTTING EXTREMELY HARD SURFACES AND PROLONGING TOOLING LIFE.

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Screwing the plug in will put more pressure on the relief spring and raise the oil pressure, while screwing the plug out will release the pressure on the spring, and cause the oil pressure to drop. You can use this to adjust your oil pressure where you like it (within a reasonable range), even while the engine is running! (Challenge your Chevy buddies to try that one!) Works great for offsetting pressure loss or gain from specific bearing clearances, certain oil viscosities, etc, etc. Works with ALL oil pumps including factory pumps, aftermarket Melling pumps and Racing style billet aluminum pumps.

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This article was co-authored by Duston Maynes. Duston Maynes is an Automotive Repair Specialist at RepairSmith. Duston specializes in leading a team that handles a variety of automotive repairs including replacing spark plugs, front and rear brake pads, fuel pumps, car batteries, alternators, timing belts, and starter motors. Duston holds an Associate’s degree in Automotive/Diesel Technology from The Universal Technical Institute of Arizona and is a Certified Diagnostic Technician and Automobile Mechanics Technician through BMW STEP. RepairSmith received The 2020 Big Innovation Award by Business Intelligence Group and The Startup of the Year by the American Business Awards. RepairSmith was also included in Built in LA’s 50 Startups to Watch and The Business Intelligence Group’s 52 Names Leading the Way in Customer Service. RepairSmith offers in-home services to provide car owners convenient and complete auto repair everywhere.

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Drill-out is a drill-bit and extractor in one tool. Drill-out incorporates a unique interaction between drill bit and extractor resulting in maximum impact and break out ability. Serrated extracting end of tool results in greater torque for hard to remove bolts.

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Broken fasteners are nothing new, which is why the tool trade has come up with some innovative ways to remove broken bolts and studs. Summit Racing Equipment and Harbor Freight have a number of solutions for your bolt extraction headaches, and we’re going to show you a few of them here.

When you’re drilling out the damaged fastener, you want to get the hole as dead center as possible, which can be challenging depending on the nature of the damage. Center-punch the broken fastener and drill a small pilot hole to get started. You do not want to, under any circumstance, break the extractor off in the fastener. Because the extractor is traditionally harder than most drill bits, you will then never be able to get the broken bolt out.

Another option is to weld a bolt to the broken fastener and attempt removal. The downside to that approach is the risk of welding the bolt to the iron casting, which will only make the problem worse. Welding a bolt to the broken fastener should only be attempted when there’s enough of the fastener sticking out of the casting.

1. A broken bolt can be hell to remove, depending on why it broke in the first place. If the bolt broke due to corrosion the chance for a successful removal is low because it has likely become permanently stuck. However, if it sheared off due to a material failure, you stand a better chance. With the tension off a bolt shank it can sometimes be removed with a chisel, as shown, and be unscrewed out of the hole.

13. Equip yourself with a high-quality titanium or cobalt drill index from Summit Racing Equipment, which is good to have on hand for many purposes. When you’re drilling out broken fasteners you want a super-hard drill bit to cut the fastener. If you opt to buy drill bits on the cheap, they won’t last.

15. The Summit Bust-N-Out bolt extractor kit (PN SUM-902375) comes in a variety of sizes for broken bolt removal. Each specialty end carbide burr tool is made for specific bolt hole sizes to properly prepare the broken surface. This greatly increases your ability to drill the broken bolt on center, increasing the odds for saving the existing threaded hole.

16. Here’s the Summit Bust-N-Out (PN SUM-902437) for larger broken bolt challenges. The beauty of Bust-N-Out is ease of use. Everything you’re going to need is here to get a stubborn broken bolt or stud out.

23. The Performance Tool five-piece bolt extractor set from Summit Racing reduces the frustration of removing stubborn nuts and bolts. What makes this work so well are the gripping internal edges that remove rusted, rounded, or painted nuts and bolts. These high-quality sockets are manufactured from chrome molybdenum steel for brute strength.

24. This extractor set from Harbor Freight is engineered to remove broken screws. High carbon steel construction gives these screw extractors the strength necessary to remove the most stubborn screws.