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A mud pump is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi (52,000 kPa)) down the drill string and back up the annulus. A duplex mud pump is an important part of the equipment used for oil well drilling.
Duplex mud pumps (two piston/plungers) have generally been replaced by the triplex pump, but are still common in developing countries. Two later developments are the hex pump with six vertical pistons/plungers, and various quintuplex’s with five horizontal piston/plungers. The advantages that Duplex mud pumps have over convention triplex pumps is a lower mud noise which assists with better Measurement while drilling and Logging while drilling decoding.
Use duplex mud pumps to make sure that the circulation of the mud being drilled or the supply of liquid reaches the bottom of the well from the mud cleaning system. Despite being older technology than the triplex mud pump, the duplex mud pumps can use either electricity or diesel, and maintenance is easy due to their binocular floating seals and safety valves.
A mud pump is composed of many parts including mud pump liner, mud pump piston, modules, hydraulic seat pullers, and other parts. Parts of a mud pump:housing itself
Duplex pumps are used to provide a secondary means of fuel transfer in the event of a failure of the primary pump. Each pump in a duplex set is sized to meet the full flow requirements of the system. Pump controllers can be set for any of the following common operating modes:Lead / Lag (Primary / Secondary): The lead (primary) pump is selected by the user and the lag (secondary pump operates when a failure of the primary pump is detected.
Alternating: Operates per Lead / Lag (Primary / Secondary) except that the operating pump and lead / lag status alternate on consecutive starts. A variation is to alternate the pumps based on the operating time (hour meter) of the lead pump.
During the 1950’s the Mission” 1780 type “W” pumps were introduced to replace duplex pumps while creating the first low pressure mud system. The use of a high quality concentric type centrifugal pump allowed abrasive fluids to be mixed and transferred while reducing initial and maintenance costs for the drilling industry. The low-pressure mud system with Mission 1 780 Type “W” centrifugal pumps became the industry standard.
As well depths increased so did the need for heavier mud weights. When the mud weight began exceeding 14 ppg the need for a pump that could withstand greater horsepower loads arose. During the 1970’s Mission organized a design team that engineered the Mission Magnum. The Magnum was designed to have the same footprint, flange locations, and drive shaft diameter as the 1780 “W”. This allowed a 1780 to be replaced by a Magnum without any skid modifications. The Magnums were originally engineered with a 2-1/2″ shaft (3″ between the bearings), double row bearings with an engineered life of over 2 years at 200 HP, larger impellers and heavier frames. The Magnum allowed drilling contractors to upgrade their centrifugal pumps and mix heavier fluids.
The National Oilwell Varco” Mission centrifugal pump line has proven to be the best centrifugal design for handling abrasive mud. This pump line offers a broad selection of innovative features for a variety of routine, demanding, abrasive and corrosive applications. These pumps are designed for a wide range of flow rates, from a few gallons per minute to thousands of gallons per minute.
Each pump contains the finest materials, engineering and craftsmanship available in the industry. Described are like features of these pump lines and unique features are described on the following pages.
National Oilwell Varco utilizes unique design features developed for slurries. Three major differences from most pump designs include the concentric casing, wider impellers and increased re-circulation areas. Each feature contributes to reducing wear when handling abrasive fluids.
All of the pumps feature a concentric casing. This casing averages 37% thicker than conventional pump casings, and up to 50% thicker for the larger, mud pumping models. They are pressure rated at 1 .5 times the flange rating and are designed with a 1 /8″ erosion allowance. The concentric style casing has proven to offer the greatest pump life and reduced downtime. The walls of a concentric style casing are an equal distance from the impeller throughout the impeller circumference, which results in a smooth flow pattern. A volute style casing has a cutwater point that disturbs the fluid flow pattern creating an eddy. The concentric casing eliminates vibration, turbulence and aeration that is caused by the cutwater point in conventional volute pumps. It also reduces the high bearing loads and shaft deflection even at near shutoff flows.
The shaft is much larger in diameter than conventional pump shafts for heavy-duty performance, minimum deflection and increased operating life of the seal or packing. With a 2-1/2″ diameter at the seal area and 3″ diameter between the bearings these pumps can be direct connected or belt driven.
Tobee"s Mission Magnum I Pump 8x6x14 and wet parts are made from Hard Iron or High Chrome alloy materials that they are 100% interchangeable with original Nov Mission Magnum 8x6x14 Pumps and Parts.
The revolutionary design of the MAGNUM I provides supreme-duty performance in all types of fluid pumping operations. Although it offers greater capacity and higher heads, the MAGNUM I remains the competitive pump of choice for aggressive applications.
The Magnum has an open impeller design that contains wide-tipped vanes and a more tangential circumference of the suction allowing the pump to create a smoother flow pattern when handling abrasive fluids. The Magnum is available in Magnachrome™, hard iron, stainless steel, and aluminum bronze fluid ends. The pumps can be unitized with electric motors, diesel engines, and hydraulic motors (horizontal, vertical, or close-coupled configuration).
According to the different working conditions, Mission centrifugal pumps can be used as Frac discharge pump, Frac suction pump, Oil drilling centrifugal pump, electric centrifugal transfer pump, Skid mounted mixing pump, Transfer pump, Trash pump, Grinding pump, Circulating mud pump, Centrifugal sludge pump, Drilling fluid centrifugal pump, Horizontal directional drilling pump, Denver pump, Filling pump, Feeding pump, etc
American Mfg Company is a quality manufacturer of replacement parts for the wide variety of mud pumps, centrifugal pumps, rig parts, and swivel parts found on the World market today.
American Mfg Company Pumps And Parts carry over $5,000,000 of interchangeable mud pumps parts, centrifugal pump parts, rig parts and swivel parts in stock for all major manufacturers such as Gardner Denver, Failing, Wheatley, National, Emsco, Ideco and Opi, as well as OE AM pumps.
Produced applying a modern technology is our Centrifugal Mud Pump that boasts of using centrifugal force for the transfer of fluids. This quality inspired pump is impressively designed to handle high viscosity drilling slurries. The sturdy design and powerful construction of the provided mud pump makes it appropriate for tough drilling conditions. Excellent stability and reduced vibration, enhances life of the pump. Our offered Centrifugal Mud Pump is highly acknowledged for being trouble-free in operation. The non-clogging feature allows in perfect dealing with suspended solids. The longer service life of our provided pump makes it a wonderful and beneficial purchase for clients.