mud pump drilling circulation video for sale

Two new Massenza MI50s have just been shipped to Algeria: these massive drilling rigs will work on deep water wells for one of the biggest construction companies of the Country.

MASSENZA DRILLING RIGS, one of the leading manufacturers of Drilling Rigs in Europe, produces and develops drilling rigs since 1921, with a constant and continuous research, in order to improve the efficiency, competitiveness and quality of our production.

New MI12 drilling rig on truck working in a jobsite in Italy of interventions for cathodic prospections: with radio remote control and drill pipes charger arm

The MM4 is more than a multipurpose drilling rig: thanks to its special design it can perform in all the directions micropiles, anchors, geotechnical investigations and also water wells and geothermal boreholes.

The M.I.45 Hydraulic Drilling Rig is designed for mineral research using rods model NQ, HQ e PQ. It can reach very high depth (up to 2620 meters using HQ rods system).

Mud pumps are essential equipment for any oil or gas well. They are used to move drilling mud and other fluids needed during the drilling process. To select the right mud pump for your well, you need to understand the different types available and what each one can do.

In this article, we will take a comprehensive look at mud pumps and provide you with all the information you need to make an informed purchase. We will also discuss how mud pumps are used in drilling operations and highlight some of their key features. By the end of this article, you will clearly understand what mud pumps are and what they can do for your well.

A mud pump is a type of reciprocating positive displacement pump that is specifically designed for use in drilling operations. It helps to circulate the drilling fluid (or “mud”) through the drill bit and back up to the surface. The mud pump also provides pressure to keep the drill bit from becoming plugged.

The pump creates suction that pulls the drilling fluid from the pit and then uses its piston to push the fluid back up the well. This action not only circulates the fluid but also helps to remove any cuttings or debris that may have been generated during the drilling process. Mud pumps are an essential part of the drilling process and are typically used in conjunction with other pumps, such as centrifugal pumps, to create a complete pumping system. Without a mud pump, drilling would not be possible.

There are many different types of mud pumps, each with its own advantages and disadvantages. However, pump experts generally understand the requirement and then suggest which type of pump design would be more efficient. Here are five of the most popular types:

Piston mud pumps are the most common type of mud pump. They use a piston to draw mud from the pit and then force it to the drill bit through the hose. Piston mud pumps are very durable and can handle a lot of pressure. However, they are also very loud and can be challenging to operate.

Plunger mud pumps work similarly to piston mud pumps, but they use a plunger instead of a piston. As a result, plunger mud pumps are quieter than piston mud pumps and are easier to operate. However, plunger mud pumps are not as durable and can only handle a limited amount of pressure.

Hydraulic mud pumps use hydraulic power to draw mud from the pit. They are very powerful and can handle a lot of pressure. However, these types of pumps are generally costly and can be challenging to operate.

Diaphragm mud pumps use a diaphragm to draw mud from the pit. They are less powerful than hydraulic mud pumps but are much cheaper. They are also easier to operate. These merits make such pumps more used in small scale operations.

Peristaltic mud pumps use peristaltic action to draw mud from the pit. They are the most expensive type of mud pump but are also the most powerful. Unfortunately, they are also the most difficult to operate. But given their operational power, they are used in large-scale mining and drilling operations.

Even though mud pumps are very lucrative for mining and drilling purposes, they exhibit many more merits, making them useful in other industries. Following are some of the main advantages of mud pumps:

Mud pumps help to increase the efficiency of drilling operations by allowing for fluid circulation and cooling of the drill bit. This results in faster drilling and less wear on the equipment.

Mud pumps also help to improve safety during drilling operations by providing a means to circulate and cool the drill bit, which reduces the risk of overheating and fire.

Mud pumps can also help to improve the accuracy of drilling operations by preventing the drill bit from wandering off course due to excessive heat build-up.

The use of mud pumps can also help to reduce the costs associated with drilling operations by reducing the need for frequent replacement of drill bits and other worn items.

The use of mud pumps can also help to increase the productivity of drilling operations by reducing the downtime associated with the frequent replacement of drill bits and other worn items.

Mud pumps are an essential part of the oil and gas industry, as they are used to pump drilling fluid (mud) into the drill hole. There are many different mud pumps, each with its own unique set of features and applications. A reliable pump expert will help you choose which pump to use where. Here are 10 of the most common applications for mud pumps:

Mud pumps are extensively used to circulate drilling fluid during the drilling process. This helps to cool and lubricate the drill bit and remove cuttings from the hole.

Mud pumps are also used in hydraulic fracturing operations, where high-pressure fluid is injected into the rock formation to create fractures. The pump helps to circulate the fracturing fluid and keep the pressure at the desired level.

Mud pumps are sometimes used in geothermal operations to circulate water or other fluids through the drilled well. This helps extract heat from the rock and bring it to the surface.

In coal seam gas extraction, mud pumps are used to circulate water and chemicals through the coal seam to dissolve the methane gas and make it easier to extract.

In potash mining, mud pumps are used to circulate brine solution through the ore body to dissolve the potassium chloride (potash) and pump it out of the mine.

Mud pumps are often used in water well drilling operations to circulate water through the drill hole and help flush out any cuttings or debris. Pump experts can customize mud pumps to suit this application.

In tunnelling operations, mud pumps can circulate a slurry of water and clay through the drilling area. This helps to stabilize the walls of the tunnel and prevent collapse.

Mud pumps are sometimes used in pipeline operations to help clean and inspect the inside of the pipe. The pump circulates water or other fluids through the pipe to remove any build-up or debris.

In environmental remediation projects, mud pumps can circulate water or chemicals through contaminated soil or groundwater. This helps to break down contaminants and make them easier to remove.

Mud pumps can also be used in construction projects to help remove water from the site or stabilize the ground. For this application, they are extensively used in large construction sites.

Mud pumps are an essential part of many different industries and have various applications. If you need a mud pump for your next project, be sure to consult with a pump expert to find the right pump for your needs.

The focus of this issue of Water Well Journal is pumps, and this column will explore the impact of borehole cleaning and drilling fluid properties on the formation, well performance—and pumps.

There are two ways to clean a borehole while drilling. The two ways are velocity and viscosity. High velocity is only accomplished with high energy, which by nature has a large impact on the borehole and borehole stability.

Straight air drilling in the proper geological conditions is the fastest and most efficient way to drill a water well. Its advantages are there is no hydrostatic pressure on the borehole to hold down the bit chips and they come off the bottom quickly so that they can be removed by the airflow. This provides quick and efficient borehole cleaning due to velocity.

Air is a high energy environment with uphole velocities as high as 3500 feet per minute and commonly between 2000 and 3000 feet per minute. Velocities in that range can be erosive to the formation, so the formation for straight air drilling needs to be competent. Incompetent formations will probably be eroded and may result in hole instability and potential hole collapse.

When drilling with straight air, it is common for the air to build up in the formation; then when you turn off the air, the hole will unload or blow back until it reaches equilibrium. While the hole unloads, it will also blow the cuttings that have been pushed into the formation back into the borehole.

Stiff foam greatly reduces the amount of air required and the potential impact of the air environment on the borehole. If you are using an air hammer to drill, there are limitations as you must have the correct amount of air to trip the hammer. Using a stiff foam while conventional air drilling can reduce the effective uphole velocity in some cases to as low as 40 feet per minute.

Water-based fluids are another way to clean the borehole. Water by itself is usually not effective as it has a destabilizing effect on any water-sensitive zones. To compensate for the destabilizing effect of water, additives can be used which help protect and stabilize water-sensitive zones. These additives normally increase the viscosity, reducing the required velocity needed to clean the hole. The annular velocity required to clean a conventionally circulated fluid drilling system is from 90 to 120 feet per minute uphole velocity.

Water by itself has a weight of 8.34 pounds per gallon, or a density of 1.0; anything higher than that is due to other material in the water. The other material can be dissolved or colloidal. You can have a viscous drilling fluid that has a weight between 8.34 and 8.6 pounds per gallon. If the weight is higher than 8.6, it is because we have added material to the fluid to increase the weight or because we have incorporated drilled solids into the fluid.

Increased mud weight can cause many problems, which include increased wall cake thickness in the borehole; increased wear on the circulating system components; increased hydrostatic pressure on the borehole; and greater potential for differential sticking of the drill pipe.

During the drilling process, the increased hydrostatic pressure on the borehole will result in a higher potential for drilled solids to be pushed into the aquifer, and higher potential for loss of circulation. It will also result in a reduced drilling rate because the higher hydrostatic pressure results in a greater chip hold down pressure, making it harder to remove the bit chips from the face of the borehole, which slows the advancement of the borehole. Higher drilling fluid weight also results in increased pumping cost and greater fuel consumption.

You need a firm thin wall cake that is quickly applied to the borehole. This wall cake will help prevent the cuttings in the drilling fluid from being pushed into the formation and control the amount of water that gets into the formation water, wetting and damaging water-sensitive formations.

During the completion phase, higher solids and the possibility of a thicker wall cake may cause problems in running casing. The higher mud weight and density will also increase the buoyancy of the casing, making it more difficult to float the casing into the borehole.

Drill solids are typically the single largest contaminant in a drilling fluid system. A borehole 9.875 in diameter drilled to a depth of 200 feet with an average specific gravity of the solids at 2.65 would produce 17,578 pounds, or nearly 9 tons of solids.

The weight or density of the drilling fluid is determined by using a mud balance which can be obtained from your drilling fluid supplier. The desirable mud weight is as low as possible and still in control of any anticipated pressures, artesian flows, and bore hole stability issues.

The mud balance has four scales on it to report the weight. The weight can be reported in pounds per gallon (pounds/gallon), specific gravity, pounds per cubic foot, or pounds per square inch (psi) per 1000 feet of depth. The accuracy if the mud scale can be verified by weighing water should be at 8.34 pounds per gallon.

The mud weight can be used to calculate the hydrostatic head of the drilling fluid, the total solids content of the drilling fluid, and determine the efficiency of any solids control equipment that you are using.

During the drilling process, unless we take specific measures to control the drilling fluid weight, the drilled solids may be broken up or dissolved and become incorporated into the drilling fluid system. A high drilling fluid weight, as mentioned earlier, can push those solids out into the production zone of the well, which will result in the need for longer development time and the need for higher amounts of energy to effectively develop the well.

The accumulation of drilled solids into the drilling fluid is seldom if ever a good thing. Increased solids make it difficult to control the density and the flow properties of the drilling fluid.

Increased solids reduce the life of drill bits, pumps, and other surface equipment related to drilling fluid circulation. Solids left in the formation can also reduce the life of the production pump.

Reverse circulation drilling was developed to allow for larger borehole drilling without limiting the factors of drilling fluid pump capacities. Rotary rigs designed for reverse circulation have larger-capacity mud pumps and air compressors to allow for increased pressures that are needed to ensure the removal of cuttings from large boreholes. These drill rigs are far larger than those used for domestic purposes.

Centrifugal mud pumps often are used instead of displacement because the cuttings will more easily circulate through a centrifugal-type pump than through a positive displacement pump.

Reverse circulation rotary drilling is a variant of the mud rotary method, in which drilling fluid flows from the mud pit down the borehole outside the drill rods and passes upward through the bit. Cuttings are carried into the drill rods and discharged back into the mud pit.

Reverse circulation requires a lot of water and sediment-handling, as the boreholes are large in diameter. Stability of the borehole depends on the positive pressure from the fluid in the borehole annulus. If the positive pressure is not sufficient, the borehole wall or parts of it might collapse, trapping the drill string.

For reverse circulation rotary drilling, the drilling fluid can best be described as muddy water rather than drilling fluid; drilling fluid additives seldom are mixed with the water to make a viscous fluid. Suspended clay and silt that re-circulates with the fluid mostly are fine materials picked up from the formations as drilling proceeds. Occasionally, low concentrations of a polymeric drilling fluid additive are used to reduce friction, swelling of water-sensitive clays, and water loss. Because fewer drilling muds are used, no wall cake is created, and the stabilization by the borehole fluid is needed.

To prevent caving of the hole, the fluid level must be kept at ground level at all times – even when drilling is suspended temporarily – to prevent a loss of hydrostatic pressure in the borehole. The hydrostatic pressure of the water column, plus the velocity head of the downward moving water outside the drill pipe are what support the borehole wall. Erosion of the wall usually is not a problem because velocity in the annular space is low.

A considerable quantity of makeup water usually is required and must be immediately available at all times when drilling in permeable sand and gravel. Under these conditions, water loss can suddenly increase, and, if this causes the fluid level in the hole to drop significantly below the ground surface, caving usually is the result. Water loss can be addressed by the addition of clay additives, but this action is only taken as a last resort.

Often, to aid the upward movement of water through the drill string, air is injected, lifting the contents to the surface. Another reason to use air is the fact that the suction pump lift is limited in its capacity to create enough vacuum to start up the water movement after a rod change. When air lifting is used to assist in reverse mud drilling, this method becomes similar to the reverse air rotary method.

Advantages of Reverse Circulation Mud RotaryThe near-well area of the borehole is relatively undisturbed and uncontaminated with drilling additives, and the porosity and permeability of the formation remains close to its original hydrogeologic condition.

This article is provided through the courtesy of the International School of Well Drilling (ISWD), which serves operators around the country, providing a wide variety of training and consulting services. The school has provided customized training programs ranging from those for experienced employees to basic training for those new to the industry. Specific consulting projects also are undertaken. To contact ISWD, telephone 863-648-1565; e-mail director@welldrillingschool.com; or visit www.welldrillingschool.com.

Mud pump is mainly used for geological drilling, geological engineering construction and foundation treatment of low and medium pressure grouting pump, etc. Mud pump is a machine that sends mud or water to the borehole during the drilling process. Mud pump is an important part of drilling equipment. All major businesses have mud pump parts for sale.

The main function of mud pump is to inject mud into the well along with the bit during the drilling process. It plays the role of cooling the drill bit, cleaning the drilling tool, fixing the well wall, driving drilling, and bringing the cuttings back to the surface after drilling.

In the commonly used positive circulation drilling, the mud pump sends the surface flushing medium-- clean water, mud or polymer flushing fluid to the end of the drill bit through the high pressure hose faucet and the center hole of the drill string under a certain pressure. Therefore, the purpose of cooling the drill bit and removing and conveying the cuttings to the surface is achieved.

Petroleum drilling mud pump is a kind of volumetric mud pump. Its basic working principle is that the volume of the sealed working chamber (mud pump cylinder liner) is periodically changed to convert the original mechanical energy into the pressure energy of the liquid to complete the operation.

The specific process relies on the reciprocating motion of the mud pump piston in the cylinder liner to make the volume of the working chamber in the cylinder liner change periodically. The mud pump cylinder liner is isolated from the outside world by means of a sealing device such as a seal ring, and communicates or closes with the pipeline through the pump valve (suction valve or discharge valve), which shows the importance of the mud pump cylinder liner. The three-cylinder mud pumps currently on the market are equipped with three cylinder sleeves.

Owners depend on the 3100GT drilling truck to perform jobs efficiently, paramount for successful geotechnical sampling. Profits lie not only in getting footage done quickly and easily, but above all, safely. Quality construction and numerous features and options on the drilling truck provide versatility to outperform the competition.

EFFECTIVE: versatility to complete an array of sampling techniques – in unconsolidated and consolidated formations - with a single machine without compromise. Separate hydraulic circuit dedicated to mud pump provides stable mud flow.

EFFICIENT: fuel-efficient transport averages 15 mpg and minimizes maintenance expenses supporting only one engine while providing power to travel at highway speeds. Ample storage keeps tools right where you need them near the control panel or on the breakout. And because the drilling truck is under class A/B CDL, save on insurance and streamline hiring of new drillers.

With drill rig service shops in Pennsylvania, Florida, and Kansas, you’ll have service support nearby for your routine maintenance or more in-depth drill rig remounting and refurbishment work. Our service technicians are backed by our team of engineers to ensure solutions not bandaids to issues. And our production processes mean your drilling truck is constructed consistently and tested thoroughly to ensure easier service support.

Six functions along the 28-inch centerline head side shift simplify traditional geotechnical applications — augering, mud rotary, SPT, Shelby tubes, hard rock cores, CPT – and even direct push. Features GH63 percussion hammer 4-speed rotary head with 4,000 ft-lb, DH104 hands-free automatic drop hammer, CPT push/pull assembly, and a rod grip pull system. Head shifting speeds up drilling and minimizes the time driller spends in danger zone.

Drill mast features extend, swing, mast dump, oscillation, and fold. Mast dump provides 36.5 inches of vertical travel to allow room for a mud pan. Outriggers let you quickly set up above the mud pan as well.

Hands-free rotary and head feed controls on the 3100GT reduce strain on driller when completing applications like mud rotary. CPT feed rate and hydraulic limit functions are standard.

Pump options for the 3100GT include the Moyno® 3L6 or Moyno® 3L8 pumps. The pump is controlled at the control panel with an on/off switch and the flow can be adjusted with a flow dial.

The effectiveness of triplex mud pumps for sale determines the success of drilling operations in rigs. Circulation of the drilling fluid or mud is a continuous process that calls for uninterrupted operations of the mud pumps. Finicky about how our equipment work, we at ShalePumps, go to extreme lengths before engineering modern beasts for continuous drilling operations in rigs.

Our state of the art Houston facility develops high performing mud pumps for drillings rigs by a combination of the best materials, and structural dynamics to put together some of the best equipment. Designed to be adapted for various drilling applications in rigs through designs that incorporate various liner sizes, the triplex mud pumps for sale that leave the assembly line at ShalePumps are mean and mighty workhorses. The triplex mud pumps feature high performance steel power ends, balanced forged steel crankshaft, steel herringbone gears and anti-friction roller bearings. Striking the right balance between weight and performance, the triplex mud pumps for sale we make are best for drilling operations in rigs.

The triplex mud pumps manufactured at ShalePumps have extended continuous duty cycles, and foolproof lubrication systems for smooth drilling operations in rigs. With mud pumps from ShalePumps the drilling operations in rigs will never be the weak link, but a pivot that spells success.

ShalePumps, LLC is proud to introduce the SP-1614 1600 HP Continuous Duty Triplex Drilling Pump. Engineering and rated for 1600 horse power at 110 strokes per minute with a 14” stroke capable of 7500 PSI. Manufactured in our Houston Texas facility, this pump defines longevity, quality and capability. The SP-1614 is designed to incorporate minimum weight and maximum performance using a high performance steel power end, a balanced forged steel crank shaft, steel herringbone gears and anti friction roller bearing throughout. Multiple liner sizes are available to allow variance in pressure and output volume for a variety of drilling applications. Download the performance chart for more detailed information.

At Eaton Drilling, we drill boreholes by Direct Circulation when conditions are difficult. Drilling through rock, cobbles and consolidated formations requires specialized drill bits and great downward force. These amendments can be incorporated, when needed, in Direct Circulation drilling. Small diameter boreholes--test holes being the primary application--also complicate drilling when sticky clay formations are encountered. These silty solids can be difficult to extricate through the narrow borehole largely occluded by the drill pipe. Compared to Reverse Circulationmethods at the same diameter, Direct Circulation drilling provides greater cross-sectional area for cuttings and drilling fluid to flow through.

1. Drilling fluid of suitable density and viscosity is pumped down the interior of the drill pipe and exits out of the bit at the bottom of the borehole.

3. Mud and cuttings travel all the way up the borehole to the surface where they are then pumped into filtration equipment that separates out the suspended cutting solids (sand, gravel, clay, etc.) from the drilling fluid.

4. The cleaned fluid then travels back to the drilling rig where it is pumped down the drill pipe again in a continual “forward-going” circulation process.

5. As the borehole advances, the specific weight of the drilling fluid must be monitored, and adjusted if necessary, to account for changes in borehole volume, possible influx of water and additional dissolved solids from newly intercepted formations.

Direct Circulation drilling accommodates specialized, large diameter drill bits--as well as the tooling used to stabilize them--when drilling through hard, consolidated formations. Typically under these conditions, boreholes are reamed to larger diameters over multiple passes using progressively wider drill bits. Reaming outward, starting from a small diameter borehole, is not an option in Reverse Circulation drilling as small diameter bits, less than 15”, are incompatible—the drill pipe must be wide enough to permit good mud flow through its interior.

Eaton Drilling uses custom mud filtration equipment to perform Direct Circulation drilling. Our “mud shakers” enable rapid and precise control of the composition of drilling fluid at all times. Not only is this ideal for collecting samples of cutting solidsduring test drilling, but also allows drillers to reduce the specific weight of the borehole fluid prior to inserting the gravel pack during construction of a cased well.

Mud systems are essential to every oil and gas rig. To successfully transfer fluid throughout your circulating system at pressures up to 7,500 pounds per square inch you need proven and reliable products. FET’s products have 30 years of innovation and field experience in providing industry-leading technology for your mud system operations.

Our industry-recognized centrifugal pumps, gate valves, drill pipe float valves, and wash pipes provide you with robust systems that meet the high-pressure demands of today’s drilling landscape.

The drilling industry has roots dating back to the Han Dynasty in China. Improvements in rig power and equipment design have allowed for many advances in the way crude oil and natural gas are extracted from the ground. Diesel/electric oil drilling rigs can now drill wells more than 4 miles in depth. Drilling fluid, also called drilling mud, is used to help transfer the dirt or drill cuttings from the action of the drilling bit back to the surface for disposal. Drill cuttings can vary in shape and size depending on the formation or design of the drill bit used in the process.

Watch the video below to see how the EDDY Pump outperforms traditional pumps when it comes to high solids and high viscosity materials commonly found on oil rigs.

Solids control equipment including shakers, hydro-cyclones, and centrifuges are utilized to clean the drill cuttings from the drilling fluid, which then allows it to be reused and recirculated. The circuit includes the mixing of the drilling fluid in the rig tanks.

The drilling fluid is prepared to control fluid loss to the formation by the addition of chemicals or mineral agents. Commercial barite or other weighting agents are added to control the hydrostatic pressure exuded on the bottom of the well which controls formation pressures preventing fluid or gas intrusion into the wellbore.

The fluid is charged into high-pressure mud pumps which pump the drilling mud down the drill string and out through the bit nozzles cleaning the hole and lubricating the drill bit so the bit can cut efficiently through the formation. The bit is cooled by the fluid and moves up the space between the pipe and the hole which is called the annulus. The fluid imparts a thin, tough layer on the inside of the hole to protect against fluid loss which can cause differential sticking.

The fluid rises through the blowout preventers and down the flowline to the shale shakers. Shale shakers are equipped with fine screens that separate drill cutting particles as fine as 50-74 microns. Table salt is around 100 microns, so these are fine cuttings that are deposited into the half-round or cuttings catch tank. The drilling fluid is further cleaned with the hydro-cyclones and centrifuges and is pumped back to the mixing area of the mud tanks where the process repeats.

The drill cuttings contain a layer of drilling fluid on the surface of the cuttings. As the size of the drill cuttings gets smaller the surface area expands exponentially which can cause rheological property problems with the fluid. The fluid will dehydrate and may become too thick or viscous to pump so solids control and dilution are important to the entire drilling process.

One of the most expensive and troubling issues with drilling operations is the handling, processing, and circulation of drilling mud along with disposing of the unwanted drill cuttings. The drilling cuttings deposited in the half round tank and are typically removed with an excavator that must move the contents of the waste bin or roll-off box. The excavators are usually rented for this duty and the equipment charges can range from $200-300/day. Add in the cost for the day and night manpower and the real cost for a single excavator can be as much as $1800/day.

Offshore drilling rigs follow a similar process in which the mud is loaded into empty drums and held on the oil platform. When a certain number of filled drums is met, the drums are then loaded onto barges or vessels which take the drilling mud to the shore to unload and dispose of.

Oil field drilling operations produce a tremendous volume of drill cuttings that need both removal and management. In most cases, the site managers also need to separate the cuttings from the drilling fluids so they can reuse the fluids. Storing the cuttings provides a free source of stable fill material for finished wells, while other companies choose to send them off to specialty landfills. Regardless of the final destination or use for the cuttings, drilling and dredging operations must have the right high solids slurry pumps to move them for transport, storage, or on-site processing. Exploring the differences in the various drilling fluids, cutting complications, and processing options will reveal why the EDDY Pump is the best fit for the job.

The Eddy Pump is designed to move slurry with solid content as high as 70-80 % depending on the material. This is an ideal application for pumping drill cuttings. Drill cuttings from the primary shakers are typically 50% solids and 50% liquids. The Eddy Pump moves these fluids efficiently and because of the large volute chamber and the design of the geometric rotor, there is very little wear on the pump, ensuring long life and greatly reduced maintenance cost for the lifetime of the pump.

plumbed to sweep the bottom of the collection tank and the pump is recessed into a sump allowing for a relatively clean tank when the solids are removed. The Eddy Pump is sized to load a roll-off box in 10-12 minutes. The benefit is cuttings handling is quicker, easier, safer, and allows for pre-planning loading where the labor of the solids control technician is not monopolized by loading cuttings. Here, in the below image, we’re loading 4 waste roll-off bins which will allow the safe removal of cuttings without fear of the half-round catch tank running over.

Mud cleaning systems such as mud shaker pumps and bentonite slurry pumps move the material over screens and through dryers and centrifuges to retrieve even the finest bits of stone and silt. However, the pump operators must still get the raw slurry to the drill cuttings treatment area with a power main pump. Slurry pumps designed around the power of an Eddy current offer the best performance for transferring cuttings throughout a treatment system.

Options vary depending on whether the company plans to handle drill cuttings treatment on-site or transport the materials to a remote landfill or processing facility. If the plan is to deposit the cuttings in a landfill or a long-term storage container, it’s best to invest in a pump capable of depositing the material directly into transport vehicles. Most dredging operations rely on multiple expensive vacuum trucks, secondary pumps, and extra pieces of equipment.

Using an EDDY Pump will allow a project to eliminate the need for excavators/operators to load drill cuttings, substantially lowering both labor and heavy equipment costs. The EDDY Pump also allows a company to eliminate vacuum trucks once used for cleaning the mud system for displacing fluids. Since the pump transfers muds of all types at constant pressure and velocity throughout a system of practically any size, there’s little need for extra equipment for manual transfer or clean up on the dredge site.

The EDDY Pump can fill up a truck in only 10 minutes (compared to an hour) by using a mechanical means such as an excavator. For this reason, most companies can afford one piece of equipment that can replace half a dozen other units.

This application for the Eddy Pump has the potential to revolutionize the drilling industry. Moving the excavator out of the “back yard” (the area behind the rig from the living quarters) will make cuttings handling a breeze. Trucking can be easier scheduled during daylight hours saving on overtime and incidences of fatigued driving. Rig-site forklifts can move the roll-off boxes out of the staging area and into the pump loading area. The operator can save money on excavators rental, damages, and keep the technician operating the solids control equipment.

The EDDY Pump is ideal for drilling mud pump applications and can be connected directly onto the drilling rigs to pump the drilling mud at distances over a mile for disposal. This eliminates the need for costly vacuum trucks and also the manpower needed to mechanically move the drilling mud. The reasons why the EDDY Pump is capable of moving the drilling mud is due to the hydrodynamic principle that the pump creates, which is similar to the EDDY current of a tornado. This tornado motion allows for the higher viscosity and specific gravity pumping ability. This along with the large tolerance between the volute and the rotor allows for large objects like rock cuttings to pass through the pump without obstruction. The large tolerance of the EDDY Pump also enables the pump to last many times longer than centrifugal pumps without the need for extended downtime or replacement parts. The EDDY Pump is the lowest total life cycle pump on the market.