mud pump factory free sample

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Created specifically for drilling equipment inspectors and others in the oil and gas industry, the Oil Rig Mud Pump Inspection app allows you to easily document the status and safety of your oil rigs using just a mobile device. Quickly resolve any damage or needed maintenance with photos and GPS locations and sync to the cloud for easy access. The app is completely customizable to fit your inspection needs and works even without an internet signal.Try Template

My invention relates to valves of the character employed in mud pumps or other pumps adapted to pump fluid mixtures containing abrasive materials, and relates particularly to an improved form of such valve capable of longer periods of uninterrupted use than valves which are at present employed in pumps of this character.

Mud pump valves of the character to which my invention relates are subject to very rapid wear owing to the presence of abrasive materials, such -as fine particles of rocks, quartz, or sand contained in the drilling fluid or mud, and therefore must be replaced after comparatively short periods of use. Such valves ordinarily include a seat member consisting of an annular ring with a sealing seat near the upper end thereof and a spider structure across the lower portion thereof, and a valve element including a body of metal adapted to strike against the spider when the valve element is in lowered or relatively closed position and a sealing member on the metal body adapted to engage the sealing face of the seat member and prevent leakage of fluid through the valve when the valve is in its closed position. It is an object of my invention to provide a valve of the above character of simple construction yet being capable of giving a greater period of service than valves of complex structure.

It is a further object of the invention to provide a valve which may be used for abrasive subo5 stances and which may be also employed in pumps for circulating other fluids, such as crude oils.

Further objects and advantages of the invention will be made evident throughout the following part of the specification. Referring to the drawings, which are for illustrative purposes only, Fig. 1 is a partly sectioned elevational view showing a mud pump equipped with valves embodying my invention. Fig. 2 is an enlarged fragmentary cross section showing one of the valves in closed position.

Fig. 6 is a fragmentary sectional view showing a form of my invention adapted for use in other types of pumps, such as oil pumps. Fig. 7 is a section on a plane represented by the line 7-7 of Fg. 2.

In Fig. 1 I show a reciprocating pump 10 having a pumping cylinder I in which a piston 12 is reciprocated by a steam powered engine 13. The rightward portion of the pump 10 is sectioned so as to show discharge valves 14 which are connected with the opposite ends of the cylinder II so that as the piston 12 is reciprocated, fluid will be forced upwardly from the respective ends of the cylinder into an outlet chamber 15 which in mud pumps is connected through a rotary hose to the rotary drilling string.

Above the spider 20 the annular wall 18 is formed with an annular sealing surface 24. This sealing surface is shown as preferably flaring outwardly and upwardly at a comparatively steep angle; or the sealing surface may have no taper but be cylindrical as will be later described with reference to Fig. 5, it being the steep angle of the sealing surface that greatly contributes to the improved operation and wear resisting qualities of my new valve. The valve body I1 is in the form of a metal enlargement 25 having a lower abutment area which includes abutment surfaces adjacent both"the axis and the periphery of said enlargement and adapted, when the valve is closed, to engage the upper face of the hub 22 and the radial arms 21 which constitute the spider. The abutment surface of the enlargement 25 which is adjacent the periphery thereof engages the abutment formed by the arms 21 adjacent and extending inwardly from the annular wall 18, and the abutment surface of the enlargement 25 which is adjacent the axis thereof engages the abutment formed by the hub 22 adjacent the axis of the valve. The enlargement is equipped with guide means in the form of upwardly and downwardly projecting axial stems 26 and 27 of Sthe character commonly employed in mud pump valves. On the upper face of the body IT is a sealing member 30 consisting essentially of a flat disc of yieldable material, such as rubber or rubber compound, having an opening 31 therein through which the stem 26 projects, the sealing member 30 being held in place on the body 1I by a flange member 32 which is held down against the upper face of the sealing member 30 by means of a pin 33 extended through the stem 26. The sealing member 30 is of such external diameter that it will enter the space enclosed by the surface 24 as the closure member T1 moves from the open position in which it is shown in Fig. 3 to the closed position in which it is shown in Fig. 2. As the member I7 moves to closed position fluid pressure within the chamber 15 is exerted downwardly against the annular upwardly directed surface 34 of the sealing member 30 exposed around the flange 32, such pressure compressing the rubber or yieldable material of the peripheralportion of the sealing member 30 against the upper face of the body 17 and causing the periphery of the sealing member 30 to be expanded or deformed radially outwardly so as to be confined within and radially contact the surrounding annular wall surface 24. The sealing member 30 is shown with a shallow peripheral groove 35 so as to form the semblance 7 of a lip 36, but for some uses satisfactory results may be obtained where the upper face of the sealing member 30 is left flat.

In Fig. 5 the wall surface 24a is shown cylindrical for a portion of its length and slightly flared at its upper end. In Figs. 2, 3, and 4, the wall surface 24 is shown comparatively steeply upwardly flared for the purpose of self-adjustment of the parts as the upper face of the support or spider wears down due to the repeated hammering of the body 17 thereagainst during the operation of the pump. Accordingly, in the preferred practice of my invention the wall surface 24 may have such a comparatively steep angle that the annular peripheral engagement surface of the sealing member is adapted to be radially expanded and confined within the annular wall surface 24, and moves relative to surface 24 in the direction of closing movement of the valve so as to permit ready dislodgement of abrasives rather than trapping the same between the surfaces 24-37; and the wall 24 may be flared at such a steep angle as to compensate for the wear between the surfaces 24 and 37 and between the bottom of the body 17 and the upper face of the support 20. As the stopping position of the body 17 moves downwardly as the result of the last named wear, the sealing member, which has worn slightly, assumes a stopping position relative to a lower portion of the wall surface 24 of slightly reduced diameter.

In Fig. 6 I show an alternative form of my valve having a seat member 16 of a form identical with the illustration thereof in Figs. 2, 3, and 4. In this form of the invention, however, the sealing member 30 is replaced by a dished or cupshaped sealing member 50 having a circular wall 51 and an upturned, slightly upwardly flared lip or wall 52 which provides an outer surface 53 adapted to enter the annular wall surface 24 and to be forced outwardly by fluid pressure against the upper and inner faces of the lip 52. The sealing member 50 may be made of leather and may be held in place on the body 17 by use of a flat metal disc 54 of a size to fit under the holddown flange 32. This alternative form of my invention isespecially designed for use in high pressure oil pumps or high pressure pumps for transferring other liquids. The same wiping action between the surfaces 24 and 53 of the members 16 and 50 may be accomplished, and the pounding effect due to the high pressure on the upper face of the movable valve part is received by the spider or support 20.

I’ve run into several instances of insufficient suction stabilization on rigs where a “standpipe” is installed off the suction manifold. The thought behind this design was to create a gas-over-fluid column for the reciprocating pump and eliminate cavitation.

When the standpipe is installed on the suction manifold’s deadhead side, there’s little opportunity to get fluid into all the cylinders to prevent cavitation. Also, the reciprocating pump and charge pump are not isolated.

The suction stabilizer’s compressible feature is designed to absorb the negative energies and promote smooth fluid flow. As a result, pump isolation is achieved between the charge pump and the reciprocating pump.

The isolation eliminates pump chatter, and because the reciprocating pump’s negative energies never reach the charge pump, the pump’s expendable life is extended.

Investing in suction stabilizers will ensure your pumps operate consistently and efficiently. They can also prevent most challenges related to pressure surges or pulsations in the most difficult piping environments.

Specifically designed for drilling companies and others in the oil and gas industry, the easy to use drilling rig inspections app makes it easy to log information about the drill rigs, including details about the drill rigs operators, miles logged and well numbers. The inspection form app covers everything from the mud pump areas and mud mixing area to the mud tanks and pits, making it easy to identify areas where preventative maintenance is needed. The drilling rig equipment checklist also covers health and safety issues, including the availability of PPE equipment, emergency response and preparedness processes, and other critical elements of the drilling process and drill press equipment.

The mud pumps market size is expected to grow at a significant rate during the forecast period. A mud pump is a large, high-pressure (up to 7500 psi), single-acting triplex reciprocating pump used to circulate mud in a well at a specific flow rate (between 100 and 1300 gallons per minute). Instead of a triplex reciprocating pump, a double-acting two-cylinder reciprocating pump is occasionally utilized as a mud pump. Typically, a rig operator keeps two or three mud pumps on hand, one of which is active and the others on standby in case of an emergency. Mud is gathered up with the use of mud pumps, which use suction to circulate the mud from the wellbore to the surface during the drilling process.

Increased demand for directional and horizontal drilling, higher pressure handling capabilities, and some new oil discoveries are the main drivers of this market"s growth. Mud pumps are specialized pumps that are used to transport and circulate drilling fluids and other related fluids in a variety of industries, including mining and onshore and offshore oil and gas. The global energy demand is boosting the market for mud pumps. However, high drilling costs, environmental concerns, and shifting government energy and power laws may stymie industry growth.

Innovation in technology is the key for further growth for example, MTeq uses Energy Recovery’s Pressure exchanger technology in the drilling industry, as the ultimate engineered solution to increase productivity and reduce operating costs in pumping process by rerouting rough fluids away from high-pressure pumps, which helps reduce the cost of maintenance for operators.

The major key player in global mud pumps market are Flowserve (U.S.), Grundfos (Denmark), Halliburton (U.S.), Sulzer (Switzerland), KSB Group (Germany), Ebara Corporation (Japan), Weir Group (U.K), and SRS Crisafulli, Inc (U.S.). Tsurumi Pump (Japan), Shijiazhuang Industrial Pump Factory Co. Ltd (China), Excellence Pump Industry Co.Ltd (China), Kirloskar Ebara Pumps Limited (India), Xylem Inc (U.S.), and Goulds Pumps (U.S.) are among others.

In the drilling business, MTeq uses Energy Recovery"s Pressure exchanger technology as the ultimate engineering solution to boost productivity and lower operating costs in the pumping process by rerouting abrasive fluids away from high-pressure pumps, which helps operators save money on maintenance. The latest trend reveals that regulatory agencies are persuading manufacturers and consumers to choose electric mud pumps over fuel engine mud pumps to reduce the environmental impact of fuel engine mud pumps.

The global mud pumps market is segmented on the basis of type (duplex pump, triplex pump, and others), component (fluid end and power end), application (oil & gas industry and building industry), and Region (North America, Europe, Asia Pacific, and Rest of the World).

Based on type, mud pumps can be segmented as duplex and triplex pumps. Triplex pumps are expected to progress because of the ~30.0% lesser weight than duplex pumps offering similar efficiency. The pump transfers the fluids with the help of mechanical movements.

Based on application, mud pumps market can be segmented as oil & gas industry and building industry. As oil and gas fields going mature, operators must drill wells with large offset, high laterals, widening their applicability by using mud motors, and high-pressure pumps. To fulfill the demand drilling companies increase their mud pumping installation capacity, with higher flexibility. For instance, LEWCO has developed W-3000 mud pump model for oil drilling, which can handle power up to 3000 HP.

Based on region, North America is predominant because of tight oil and shale gas sources, followed by Asia-Pacific due to the increased number of wells in the regions, especially in countries such as China and India due to the rapid urbanization and industrialization. Authorities in countries such as India, China are working on enhancing their production capacities for reducing the import bills, which ultimately help in the growth of mud pumps market.

This market is broadly driven by oil and gas industry as mud pumps are used to move massive amount of sludge and mud at the time of drilling. Countries such as China, Russia, Saudi Arabia, and the U.S. have the largest number of oil wells. The demand for mud pumps will increase with the number of oil wells, across the globe.

An innovative product policy and continuous advancement of essential design features make this pump a powerful, yet economical standard unit with a broad range of applications.

Professional China Mud Pump - BNS series Single Stage, End Suction Norm Centrifugal pumps – Beken, The product will supply to all over the world, such as: , , ,

Global Mud Pump Market, Product Type (Duplex, Triplex, Quintuplex), Driven System (Electric, Fuel Engine), Application (Onshore, Offshore), Country (U.S., Canada, Mexico, Brazil, Argentina, Rest of South America, Germany, Italy, U.K., France, Spain, Netherlands, Belgium, Switzerland, Turkey, Russia, Rest of Europe, Japan, China, India, South Korea, Australia, Singapore, Malaysia, Thailand, Indonesia, Philippines, Rest of Asia-Pacific, Saudi Arabia, U.A.E, South Africa, Egypt, Israel, Rest of Middle East and Africa) Industry Trends and Forecast to 2028.

The mud pump market is expected to witness market growth at a rate of 6.80% in the forecast period of 2021 to 2028. Data Bridge Market Research report on mud pump market provides analysis and insights regarding the various factors expected to be prevalent throughout the forecast period while providing their impacts on the market’s growth. The increase in the use of product in various industries globally is escalating the growth of mud pump market.

A mud pump or drilling mud pump refers to the type of pump that is utilized for circulating drilling mud on a drilling rig at high pressure. The mud is generally circulated down through the drill string, and back through the annulus at high pressures. These are positive displacement pumps and are ideal wherever a lot of fluid needs to be pumped under high pressure.

The increased demand for directional and horizonal drilling across the globe acts as one of the major factors driving the growth of mud pump market. The use of for moving and circulating drilling fluids and other similar fluids in several applications such as mining and onshore and offshore oil and gas, and deployment for transfering fluids at substantially high pressures accelerate the market growth. The rise in the popularity of electric mud pumps as they offer smooth operations in drilling rigs and are environment-friendly, and growth in mineral extraction activities further influence the market. Additionally, expansion of mining industry, rapid urbanization, increase in investments and emergence of industry 4.0 positively affect the mud pump market. Furthermore, surge in number if foreign investors and government initiatives extend profitable opportunities to the market players in the forecast period of 2021 to 2028.

On the other hand, lack of universal directives pertaining to applications of mud pump and stringent regulations are expected to obstruct the market growth. Lack of awareness and less adoption of mud pump is projected to challenge the mud pump market in the forecast period of 2021-2028.

This mud pump market report provides details of new recent developments, trade regulations, import export analysis, production analysis, value chain optimization, market share, impact of domestic and localized market players, analyses opportunities in terms of emerging revenue pockets, changes in market regulations, strategic market growth analysis, market size, category market growths, application niches and dominance, product approvals, product launches, geographic expansions, technological innovations in the market. To gain more info mud pump market contact Data Bridge Market Research for an Analyst Brief, our team will help you take an informed market decision to achieve market growth.

The mud pump market is segmented on the basis of product type, driven system and application. The growth among segments helps you analyze niche pockets of growth and strategies to approach the market and determine your core application areas and the difference in your target markets.

The mud pump market is analyzed and market size, volume information is provided by country, product type, driven system and application as referenced above.

The countries covered in the mud pump market report are the U.S., Canada and Mexico in North America, Brazil, Argentina and Rest of South America as part of South America, Germany, Italy, U.K., France, Spain, Netherlands, Belgium, Switzerland, Turkey, Russia, Rest of Europe in Europe, Japan, China, India, South Korea, Australia, Singapore, Malaysia, Thailand, Indonesia, Philippines, Rest of Asia-Pacific (APAC) in the Asia-Pacific (APAC), Saudi Arabia, U.A.E, South Africa, Egypt, Israel, Rest of Middle East and Africa (MEA) as a part of Middle East and Africa (MEA).

Asia-Pacific dominates the mud pump market due to the increase in number of oil wells and high investment within the region. North America is expected to witness significant growth during the forecast period of 2021 to 2028 because of the high production of oil and gas in the region.

The mud pump market competitive landscape provides details by competitor. Details included are company overview, company financials, revenue generated, market potential, investment in research and development, new market initiatives, regional presence, company strengths and weaknesses, product launch, product width and breadth, application dominance. The above data points provided are only related to the companies’ focus related to mud pump market.

The major players covered in the mud pump market report are NOV Inc., Schlumberger Limited., Gardner Denver, Weatherford, Flowserve Corporation., Honghua Group Ltd., China National Petroleum Corporation, Trevi Finanziaria Industriale S.p.A., MHWirth, Bentec, American Block, White Star Pump, Ohara Corporation, Herrenknecht Vertical GmbH, Mud King Products, Grundfos Holding A/S, Halliburton, Sulzer Ltd, KEPL, and EPIC Corporation., among other domestic and global players. Market share data is available for global, North America, Europe, Asia-Pacific (APAC), Middle East and Africa (MEA) and South America separately. DBMR analysts understand competitive strengths and provide competitive analysis for each competitor separately.

The report covers comprehensive information about market trends, volume (Units) and value (US$ Mn) projections, competition and recent developments and market dynamics in the global mud pumps market for the study period of 2013 to 2026.

The global mud pumps market is expected to reach a little over US$ 1,085 Mn over the forecast period, registering a CAGR of 4.4%. Growth in drilling activities in the oil & gas Industry to increase hydrocarbon production and ease of the mud circulation operation in drilling holes are some of the factors expected to lay a robust foundation for the growth of the global mud pumps market.

Mud pumps can be classified on the basis of the number of pistons into duplex, triplex and quintuplex, which consist of two, three and five pistons respectively. The triplex segment is expected to dominate the mud pumps market in terms of value as well as volume during the entire forecast period.

Triplex mud pumps find extensive usage in circulating drilling fluid with high pressure for deep oil well drilling application. These usage characteristics make them preferable for use, primarily in onshore and offshore oil well drilling applications.

Mud pumps are widely utilized in the oil & gas industry. On the basis of the mode of operation, mud pumps can be classified as electric and fuel engine mud pumps.

Fuel engine mud pumps use petroleum oils as the key liquefying agent. These types of mud pumps release hazardous gases into the environment. In order to contain the hazardous impact of fuel engine mud pumps on the environment, regulatory authorities are compelling manufacturers and consumers to opt for electric mud pumps, which do not emit volatile organic compounds and operate with low noise and low vibration. Electric mud pumps offer smooth operations in drilling rigs and are environment-friendly, which is why they dominate the market for mud pumps.

The electric mud pumps segment is projected to grow with a 4.5% CAGR during the forecast period in view of the tightening emission control regulations and is expected to create an absolute $ opportunity worth US$ 134 Mn between 2018 and 2026.

Among all the applications analyzed in this global mud pumps market study, the onshore application of mud pumps is expected to register about 1.43X growth in terms of value between 2018 and 2026. The offshore application of mud pumps is projected to register moderate growth during the entire forecast period, led by land oil field discoveries.

In terms of incremental $ opportunity, onshore and offshore segments are expected to compete within large margins. The onshore application of mud pumps is expected to occupy over an 86% share in terms of value by the end of 2026.

Increasing oil-well exploration activities, stable economic conditions and consistent growth in oil well drilling rig sales in the region are expected to drive the demand for mud pumps in the region.

The comparatively well-established production sector in the region and increasing oil and gas industry and hydrocarbon consumption will create a healthy platform for the growth of the mud pumps market. Some regions including China and Europe are expected to gain traction in the latter half of the forecast period, owing to the anticipated growth of the oil & gas industry in these regions. North America is expected to register above-average 1.1X growth in the market. All the other regions are anticipated to exhibit moderate growth during the same period.

The global mud pumps market is consolidated with limited market players holding considerable double-digit market shares as of 2017. Globally, the top 12 players in the mud pumps market collectively hold between 53% and 58% of the market share.

Over the past few years, the mud pumps market has witnessed significant technological advancement from the competition perspective. Acquisitions, collaborations and new product launches are some of the key strategies adopted by prominent players to expand and sustain in the global mud pumps market.

In 2015, Flowserve opened a new pump manufacturing plant in Coimbatore, India. Through this new facility, the company aims to provide pump products for the oil and gas industry in Asia Pacific

Some of the key players involved in this market study on the global mud pumps market include National Oil Varco Inc., Schlumberger Limited, Gardner Denver Inc., Weatherford International Plc., China National Petroleum Corporation, Trevi-Finanziaria Industriale S.p.A., MhWirth, BenTech GmbH Drilling Oilfield systems, American Block Inc., Honghua Group Limited, White Star Pump Company LLC, Flowserve corporation, Ohara Corporation, Mud King Products, Inc. and Herrenknecht Vertical GmbH.

Mud pumps are the pumps deployed in the oil and gas industry, mainly to circulate drilling fluids and other kinds of fluids in and out of the drilled wells for exploration. The mud pumps transfer the fluids at a very high pressure inside the well using the piston arrangement. The number of pistons decides the displacement and efficiency of working of the mud pumps, originally only dual piston pumps and three-piston pumps were used, but the technological advancements have seen pumps with five and six pistons to come up. Currently the triplex pumps which have three pistons are used, but the duplex pumps having two pumps are still deployed in the developing countries.

Based on its types, global mud pump market can be segmented into duplex, triplex, and others. The triplex mud pumps will dominate the mud pump marking in the given forecast period owing to its advantages and ongoing replacement of duplex pumps with triplex pumps. Based on operation, the global mud pumps market can be segmented into electric and fuel engine.

The electric mud pumps will dominate the market during the given forecast period due to the advantage of eliminating the harmful carbon emission which is done in the case of fuel engine pumps. Based on its application, the global mud pumps market can be segmented into oil & gas, mining, construction, and others.

The major market driver for the global mud pumps market is the increasing exploration activities taking place in various regions of the world to satisfy the increased energy demand. The number of drilled wells has increased in recent years, which has certainly impacted the growth of the mud pumps market in both oil & gas and mining sectors.

Key market restraint for the global mud pumps market is the drift towards the cleaner sources of energy to reduce the carbon emissions, which will certainly decrease the demand for oil & gas and therefore will have a negative impact on the growth of the global mud pumps market.

Some of the notable companies in the global mud pump market are Mud King Products, Inc. Gardner Denver Pumps, Weatherford, Schlumberger, National Oilwell Varco, China National Petroleum Corporation, Flowserve Corporation, MHWirth, American Block, Herrenknecht Vertical Gmbh, Bentec GmbH Drilling & Oilfield Systems, Drillmec Inc, Sun Machinery Company, Shale Pumps, and Dhiraj Rigs.

The global mud pump market has been segmented into North America, Europe, Asia Pacific, Latin America, and Middle East & Africa. Owing to the well-established production sector and stable exploration industry North America holds the largest market for the mud pumps. The onshore exploration activities of oil & gas have increased at a good rate in the North America region, which has certainly boosted the growth of the mud pumps market in the region.

The demand from Europe and Asia Pacific has also increased due to exploration activities in both the regions owing to the increased energy demand. The energy demand specifically in the Asia Pacific has increased due to the increased population and urbanization. The Middle East and Africa also hold significant opportunities for the mud pumps market with increased exploration activities in the given forecast period.

In August 2018, Henderson which is a leading company in sales and service of drilling rigs, and capital drilling equipment in Texas signed a contract with Energy Drilling Company for the purchase and upgrade of oil field equipment’s which included three 1600hp × 7500psi mud pumps. This will be the first refurbishment completed at Henderson’s new service center and rig yard.

In January 2018, Koltek Energy Services launched the 99-acre facility for the testing of the oil field equipment in Oklahoma. This will allow the oil field equipment manufacturers to test their equipment at any given time. The company has deployed the MZ-9 pump which has a power rating of 1000Hp.