mud pump fluid module quotation

For maximum performance and durability, our modules are made from individually forged, heat-treated alloy steel and feature an API 7 valve assembly for improved flow. Our L-shaped design features bore-seal technology for improved seal performance in higher pressures and is compatible with numerous “F-Series” drilling pumps including Honghua®, Bomco® Rongsheng®, Workforce® and other similar designs.

Developed using decades of drilling expertise and field proven performance, GD Energy Products’ Y-Shaped drilling module builds on our legacy of delivering innovative solutions. Featuring a unique bore geometry, our Y-Shaped module is designed to provide maximum performance and reliability. The module’s two-piece design simplifies routine maintenance and reduces total cost of ownership.

Our patented internal bore geometry features an API 7 valve assembly to allow fluid to flow smoothly through the module, providing maximum efficiency. The compact vertical dimensions minimize the percentage of un-swept, or “dead”, volume in the module, further maximizing efficiency.

GD Energy Products’ Y-Shaped module is engineered to provide unrivalled reliability. The unique design reduces the stress placed on the module’s cross-bore intersection, maximizing service life and reducing the risk of cavitation. Constructed from premium, heat-treated forgings ensures that our module can withstand the highest pressures, in even the most demanding conditions.

The module’s two piece construction and ergonomic, forward leaning orientation work to streamline maintenance. Compatibility with a range of standard GD Energy Products module hardware ensures that parts and spares are available, whenever and wherever you need them.

An expendable needs to be dependable until its replacement. This is the very essence of the approach at ShalePumps towards all components, classified as expendables in Oil Exploration and Production. Mud Pump Fluid End Modules are absolutely vital to the operations of a Mud Pump. Machined from the highest quality of forged material, the fluid end modules have a very high threshold for cracking. This lends the fluid end modules longer life which in turn has a positive effect on overall operations.

All fluid end modules that leave the plant at ShalePumps got through a battery of tests that include hydrostatic testing. With assured integrity of the materials that go into all fluid end modules, the mud pumps can be operated with greater confidence.

The residual stress testing procedures are rigorous and translate into steady performance under exerted pressure in operations. All fluid end modules that go into the mud pumps are tested through scientifically proven fabrication techniques. Part of the reason why our expendables are always dependable till the extended duty cycle comes to the end of its operational life.

Mud Pump Fluid End Module is forged by high-quality alloy steel 35CrMo or 40CrMnMo. It has no defects such as interlayer, crack, impurity, looseness and over-burning. Welding is not allowed. The Mud Pump Fluid End Module is in full compliance with API7K standard and is inspected according to the third-grade forging and internal hardening treatment, high durability. Above process is strictly checked and strict non-destructive testing.

Explore a wide variety of mud pump modules on Alibaba.com and enjoy exquisite deals. The machines help maintain drilling mud circulation throughout the project. There are many models and brands available, each with outstanding value. These mud pump modules are efficient, durable, and completely waterproof. They are designed to lift water and mud with efficiency without using much energy or taking a lot of space.

The primary advantage of these mud pump modules is that they can raise water from greater depths. With the fast-changing technology, purchase machines that come with the best technology for optimum results. They should be well adapted to the overall configuration of the installation to perform various operations. Hence, quality products are needed for more efficiency and enjoyment of the machines" full life expectancy.

Alibaba.com offers a wide selection of products with innovative features. The products are designed for a wide range of flow rates that differ by brand. They provide cost-effective options catering to different consumer needs. When choosing the right mud pump modules for the drilling project, consider factors such as size, shape, and machine cost. More powerful tools are needed when dealing with large projects such as agriculture or irrigation.

Alibaba.com provides a wide range of mud pump modules to suit different tastes and budgets. The site has a large assortment of products from major suppliers on the market. The products are made of durable materials to avoid corrosion and premature wear during operations. The range of products and brands on the site assures quality and good value for money.

RPS’s high-strength, triple reduction, forged steel triplex fluid end modules are made from 4135 alloy steel, heat-treated for a long working life, machined to perfection, and packaged for delivery with anti-corrosion protection. The precision-made jewelry, like the exterior finish, reflects the superior quality inside.

RPS offers a complete line of interchangeable fluid end modules and accessories for triplex mud pumps. Fluid ends and components are interchangeable to OEM’s such asNational, Emsco, Gardner Denver, Bomco, Ideco, Weatherford, Drillmec, Eweco, Baker, Texma, Mud King, Honghua, RG, RS, GPM, LS-NOW, Wirth, and Oilwell. We offer both standard OEM style replacement parts and Two-piece “L” Shaped fluid ends. Manufactured to the highest quality, our products offer the best performance and durability. 5000psi & 7500psi available.

Manufactured to withstand the toughest drilling and environmental conditions, our K-Series triplex mud pumps are ideal for all drilling applications. This legacy product features a balanced forged-steel crankshaft and Southwest Oilfield Products ‘L” Shaped modules which is essential to minimize wear, noise, and operating vibrations. These attributes are essential when drilling deeper high pressure formations, long laterals and when handling corrosive or abrasive fluids and slurries.

Every American Block triplex mud pump is manufactured and fully load tested before leaving our manufacturing campus, and is available in sizes ranging from 800 HP to 2200 HP. The American Block K1600 HP Mud Pump is also available in a 2000 HP up-grade version, when more HP is needed in the same 1600 HP footprint.

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Deploying an embedded system with that could be retrofitted onto existing pumps, to monitor and analyze mud pump vibrations. helped reduce human exposure to hazardous environments.

As an integral part of onshore and offshore drilling, mud pumps circulate drilling fluids to facilitate drilling oil and natural gas wells. Mud pumps stabilize pressure and support the well during the drilling process and drilling fluids provide friction reduction and a means to remove cuttings. We created a leak detection system for hex pumps. The hex mud pump (see Figure 1) has six pistons, six suction valves, and six discharge valves. The six pistons are driven by a rotating, asymmetric cam. We designed a patented leakage system based on CompactRIO in house. The system monitors the suction and discharge valves using accelerometers.

The Case for an Automated Monitoring SystemValve leaks in piston pumps are often discovered at a late stage when the leaks are so severe that they induce large discharge pressure fluctuations and create washout damages. When a severe leak is detected, we localize it manually by listening to the fluid modules while the pump is running, but it is difficult to uniquely localize the leak and distinguish between a suction valve leak and a discharge valve leak.

Human exposure to hazards is the main disadvantage of manual detection, verification, and localization. Mud pumps convert large amounts of power and often output high pressures up to 350 Bar discharge. Additional equipment in pump rooms also generates high acoustic noise pressure levels that can exceed 100 dBA and cause health and hearing damage if humans are not correctly protected (see Figure 2).

Discovering the Vibration MethodDuring a vibration monitoring project for hex pumps, we discovered the possibility of detecting leaks using accelerometers. We recorded vibrations at different locations, both on the pump and on the discharge line, along with suction pressure, discharge pressure, and pump speeds for different pump conditions. We used a 20 kHz sampling frequency and recorded 5-second snapshots with intervals of a few minutes. On one occasion, the vibration signature significantly changed during a 15 minute period. We soon realized the spot was a growing valve leak.

After the initial discovery, we performed more tests to further explore the leak detection possibility. Figure 3 shows vibrations of all six valve blocks when discharge valve 2 (D2 valve) has a severe leak. The trace numbers indicate the accelerometer/valve block number. The high intervals of the dashed help curves represent the theoretical suction phases that happen when the suction valves are closed. These curves offer easy interpretation of the vibration signals and are derived from the proximity of the sensor signal (not shown). The low values of the help curves represent the theoretical closing of the discharge valves, which happens when the respective pistons retract. The leak intervals have a lag time shift relative to the theoretical intervals. This time shift is on the order of 25 ms and comes from 1) valve inertia causing delayed valve closing, and 2) fluid compressibility causing a finite piston stroke to compress and decompress the fluid.

Leak Detection SystemBased on that encouraging experience, we wanted to include this condition-based maintenance system as a standard feature on all hex pumps. We developed the system as a stand-alone module to add to the existing hex pump control system (see Figure 4). Slightly simplified, it consists of the following components: accelerometers (one per valve block), a proximity sensor picking up pump speed and phase, a discharge pressure sensor, an embedded monitoring system (CompactRIO with NI 9234 acquisition modules for powering the accelerometers and acquiring high frequency data), signal processing software and alarm logics implemented using LabVIEW software running on the CompactRIO monitoring system, and an HMI user interface developed in LabVIEW.

The default sampling frequency of the signals is 25 kHz, but the system can handle higher rates if necessary. The bandpass filter is optional, but experience shows that it improves contrast and detection sensitivity. Signal strength normalization by the median vibration level makes the detection nearly independent of the inherent ambient vibrations, which increase rapidly with increasing pump speed and discharge pressure. The last requirement, that the detected leaks last for a set time, eliminates erratic alarms caused by debris or large particles that can cause temporary seal malfunction.

Figure 5 shows a 1.5 second snapshot of the vibration signatures after a severe leak developed in the D3 valve. It shows the filtered vibration signals from all six accelerometers during a 1.5 second snapshot. Acceleration signal 3 has enhanced noise amplitude during the D3 phase. A closer look at the other signals reveals that the leak induced vibrations are transferred to the other accelerometers during the same time intervals. However, the vibration transfer is relatively low, actually less that -20 dB for neighboring valve blocks and even less for the other blocks, so vibration transfer is not a serious problem in hex pumps.

CompactRIO and LabVIEW proved to be fast tools for prototyping our system and gave us an embedded deployment system that we can reliably retrofit to existing pumps. In comparison to other leak detection methods, which are based on analyzing discharge pressure, we found our vibration-based methods to be more robust and reliable, especially when it comes to localizing a leak. Our studies show that an alternative method can be applied for shaft-driven piston pumps having either an integrated valve block or split blocks with a high vibration transfer. Leak localization for this kind of pump is mainly based on the phase of the pulsating vibration level. We can use it to localize one dominating leaky valve at a time.

Premium"s high-strength, triple reduction, forged steel triplex fluid end modules are made from 4130 alloy steel, heat treated for a long working life, machined to perfection and packaged for delivery with anti-corrosion protection. The precision-made jewelry, like the exterior finish, reflects the superior quality inside.

The market demand for 7500 psi land drilling has continued to increase and forecasted to remain strong as drillers and operators seek to complete wells more faster and more efficiently. Premium has the expertise and ability to convert existing 5000 psi pump systems with our 7500 psi fluid end upgrade. In addition to replacing the existing valve-over-valve module with our proven L-Shaped design, a typical conversion also includes an upgraded liner retainer system, discharge cross/ strainer, high-pressure discharge manifold and 7500 psi pulsation dampener.

Direct replacement for the current 7500 psi wide body module (same outside dimensions and same external and internal components except valve cover, bore seal and Falcon spring retainer)

BOMCO/Emsco Mud Pumps:F2200HL, F1600HL, F-1300, F-1600, FB1300, FB1600, F-800, F-1000, F-500, F-350, DB-550, DA-700, FA-1600/1300, FC-2200, D-300/500, D-375, D-700,

A mud pump is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi (52,000 kPa)) down the drill string and back up the annulus. A duplex mud pump is an important part of the equipment used for oil well drilling.

Duplex mud pumps (two piston/plungers) have generally been replaced by the triplex pump, but are still common in developing countries. Two later developments are the hex pump with six vertical pistons/plungers, and various quintuplex’s with five horizontal piston/plungers. The advantages that Duplex mud pumps have over convention triplex pumps is a lower mud noise which assists with better Measurement while drilling and Logging while drilling decoding.

Use duplex mud pumps to make sure that the circulation of the mud being drilled or the supply of liquid reaches the bottom of the well from the mud cleaning system. Despite being older technology than the triplex mud pump, the duplex mud pumps can use either electricity or diesel, and maintenance is easy due to their binocular floating seals and safety valves.

A mud pump is composed of many parts including mud pump liner, mud pump piston, modules, hydraulic seat pullers, and other parts. Parts of a mud pump:housing itself

Duplex pumps are used to provide a secondary means of fuel transfer in the event of a failure of the primary pump. Each pump in a duplex set is sized to meet the full flow requirements of the system. Pump controllers can be set for any of the following common operating modes:Lead / Lag (Primary / Secondary): The lead (primary) pump is selected by the user and the lag (secondary pump operates when a failure of the primary pump is detected.

Alternating: Operates per Lead / Lag (Primary / Secondary) except that the operating pump and lead / lag status alternate on consecutive starts. A variation is to alternate the pumps based on the operating time (hour meter) of the lead pump.

Mud pump valve seats are used in on-shore and offshore oil and gas drilling operations and in pumps used in land-based fracking operations. Valves used in these types of pumping equipment operate at a very high frequency – up to one hertz (one cycle per second) – and are prone to high wear and degradation from hysteresis. Parker’s premium grade valve seats feature our Resilon® Polyurethane which has a high modulus of elasticity to successfully withstand high frequency operation and resist hysteresis.