mud pump motor thermal imaging manufacturer

During drilling in Oil and Gas exploration, drilling mud or Bentonite is pumped into boreholes for multiple reasons. Pumping drill mud into boreholes cools the drill bit as well as bringing drill cuttings to the surface as the way in which mud is pumped into boreholes forms a closed loop system. The use of drilling mud also provides hydrostatic pressure to prevent liquids such as oil and gas rising to the surface, as drilling mud is thixotropic meaning when it is not agitated it stiffens forming a mud which is an effective liquid and gas barrier.

Cameron AC electric motors improve the performance of your mud pumps, drawworks, and rotary tables. Custom configuration is available, and ATEX, ABS, and DNV certification can be provided for new motors. Our flexible design offers you a choice between a tapered shaft or BullShaft to meet specific application requirements.

Cameron AC traction motors are designed and manufactured to handle deep drilling applications. Available in 400-hp, 550/600-hp, 1,150-hp, and 1,500/1,600-hp models, these inverter motors are designed specifically for 460-V to 690-V duty and deliver maximum efficiency. To meet varying installation requirements, our AC motors are available in vertical or horizontal designs.

Unlike conventional traction motors, Cameron AC motors have a unique design that meets the requirements of oil and gas applications. A key characteristic of the motor is the ability to provide a high level of torque at speeds ranging from 0 to 800 rpm (select motors can achieve a maximum speed up to 3,000 rpm). The torque generated at a wide range of speeds can enhance the performance of a broad array of drilling equipment driven by these motors.

Condition monitoring offshore drilling and platform rig energised electrical equipment with a minimum of 40% load using the latest radiometric thermal imaging cameras has been the main stay of our business since 2002. Identifying extreme thermal stress and electrical issues before an outage occurs. Applicable to the entire rig-wide distribution equipment from: SCR’s, transformers, engine generators, main engine exhausts, MP/DW motor’s, motor bearings and bulkhead temperature monitoring during flaring.

Leaks in any live system is a cause for concern, when they occur in process vessels and piping holding combustible gases they become a health and safety priority. Our IR Gas Finder uses the latest infrared technology to locate fugitive gases escaping into the environment. Able to detect a range of volatile organic compounds the IR Gas Find camera can rapidly scan large areas and miles of piping, to deliver real-time thermal imaging of gas leaks helping to identify worn, damaged, or incomplete assembled components.

And the Chinese New Year is coming, if you need mud pumps or spare parts, please kindly prepare it in advance. Especially for Indian wholesalers, BW-600 and BW-800 mud pump"s spare parts will be a good choice for you,many of our end customers need them.

Thermal NDT is a non-destructive testing method for parts, materials and systems. It involves the measurement of surface temperatures as heat travels through, in and out of an object. Thermal imaging cameras allow us to determine internal defects through observing differences on the surface of the target as well as through target excitation.

We are able to create images over a wide area to capture data on heat flow without requiring any intrusion or machinery stoppage. No radiation emissions are required, instead, it only records infrared radiation from the material being inspected. Infrared thermal inspection is very safe and can be performed at any time of day.

Infrared thermal inspection can be used to perform numerous types of safety checks that can reduce risk of fire, damage or product failure. Electrical and mechanical failure typically is preceded by a period of heat increases across various components.

Thermographic imaging is very effective in locating or verifying levels in tanks and silos. Infrared thermal imaging can show not only the liquid / gas interface, but can also reveal floating materials as well as sludge buildup.

A thermal imager can help check conditions that may compromise the integrity of your system. These conditions can include open circuits, overloads, unbalanced loads, fragile connections, inductive heating, harmonics, and defective electrical equipment.

Thermal imaging can be used to accurately measure the surface temperatures of various electronic components, PCBs, and other objects that may displays problems that wouldn’t ordinarily be observed.

Additionally, infrared thermal imaging can be an important tool in the design and manufacturing process, helping evaluate circuit designs and heat dissipation. As part of product testing and development, it can help avoid otherwise unseen design faults as well as mitigate expensive product recalls.

Hot or loose connectors - Thermal imaging inspection can be used to identify defective connections (‘hot joints’) preventing potential long-term damage.

Underfloor heating - We can use infrared thermal imaging to locate and map the network of sub-surface pipes and verify that the installation has met specification. The process can be used to assist in diagnosing the causes of poor performance areas as well as help locate the source of water leaks.

Overheated components - Our trained operators can find overheated substations, transformers and other electrical components. They use high-end thermal cameras similar to those employed by power companies to check overhead power lines and transformers.

Solar panels inspection - Combined use of thermal imaging cameras and UAVs allow us to comprehensively inspect faults. A range of solar module faults can be inspected from hot spots on the cells, diode failures, dirty modules, junction box heating, to fogging and coating issues. Additionally, we can inspect string and system faults which include wiring issues, charge controller issues, along with inverter and fuse failures. Importantly, thermal imaging can be used to inspect the racking and balance of the system to determine if the modules are mounted correctly.

HVAC maintenance - Infrared thermal imaging is useful to check for issues with heating, ventilation and air conditioning (HVAC) equipment such us the coils and compressors on refrigeration and air conditioning systems.

Welding inspection- Thermal imaging can be used inspect spot welds and linear welds in real time. Thermal imagers can monitor and validate the temperature of a weld throughout and after its creation.

Pumps and motors - Thermal imaging analysis can be performed to spot overheated motors before they burn-out. Additionally, bearing housings, seal flush systems and motor leads can be inspected.

Bearings and Housings - Monitoring and identification of hot bearings, conveyor belts, housing and other components can be spotted using a thermal camera.

Motor vehicles - Specific vehicle mechanical issues such as overheated bearings, engine parts with uneven temperatures, and exhaust leaks can be found using thermal imaging.

Hydraulic systems - Using infrared imaging to conduct regular reliability tests on hydraulic systems can determine heat, speed, pressure issues and other potential failure points.

Aircraft maintenance - We can conduct fuselage inspection for de-bonding, cracks or loose components. For aviation inspection using thermal imaging, a heat flow is applied to the part being inspected. This is done either by applying energy in pulsed form or in a harmonic modulated way. The temperature of the inspected component is then recorded and an analysis conducted. The resulting image displays the internal structure of the component along with any potential defects.

Non-destructive testing using thermal imaging - Infrared non-destructive testing (IR NDT) is a valuable process for detecting voids, delaminations, and water inclusion in composite materials.

Leak detection- As it is not always obvious where the sources of a leak is located, or it may be expensive and/or destructive to find out. FLIR Thermal Cameras make this process much easier, safer, and can give you data in real-time. It can be used to detect methane, sulfur hexafluoride, and many other industrial gases without having to shutting down systems during inspection.

Hydronic heating - We can check the performance of in-slab or wall-panel hydronic heating systems. As thermal imaging cameras do not require light or physical interaction with the sample object, hydronic heating blockages can be assessed without any interference.

Moisture and mold detection - Thermal imagers can locate moisture through variations in heat patterns. FLIR cameras can detect cooler areas in the wall, an indicator of water evaporation and potential area for mold.

Restoration & rectification- Once proper restoration has been done on a moisture damaged property, thermal imaging can be used again to check that the problem has been solved.

Insurance claims - As part of evidence for insurance claims, thermal imaging can play an important role in providing evidence of a wide range of problems in building systems and structures such as moisture intrusion, damaged insulation, overloaded / damaged circuits, faulty wiring, construction defects, poor electrical connections, and post-fire damage.

Insulation defects - As cooling requires a lot of energy, it is critical that no external heat leaks in. We can perform insulation inspection using thermal imaging to assess insulation effectiveness, leaks and find gaps.

Air leakage - We can perform an energy audit using thermal imaging. Escaping air can be detected in HVAC as well as around windows, door frames and other building areas.

Heat transfer - As solar water heating (SWH) systems collect, store and transport heat, they are well-suited to being analyzed by thermal imaging. Effectiveness of heat transfer and temperature differentials can help understand the systems’ performance.

Mud Pump is one of the most critical equipment on the Rig; Powerful Mud Pumps pick up mud from the suction tank and circulate the mud down hole, out the bit and back to the surface.

In Rigs, two types of Mud Pumps are mostly used; namely, Triplex Pumps or Duplex Pumps, whereas Triplex Pumps have three pistons that move back-and-forth in liners. Duplex Pumps have two pistons move back and forth in liners.

Constant use of the Mud Pumps disturbs balancing of the Rotating components and the imbalance causes vibration, resulting in reduced Pump performance efficiency. To rectify such imbalanced Components and to retain the Pump performance efficiency, Dynamic Balancing is highly recommended.

Geo Therm is a leading thermal imaging survey company with a proven track record of delivering quality survey inspections worldwide. Geo Therm provides invaluable and immediate data for a variety of applications, from the marine super yacht markets to the oil and gas production and drilling industries and even the domestic housing market.

Thermal imaging is a non-invasive technique used to identify the condition of building envelopes, machine types and electrical systems to reveal potential problems that the human eye cannot detect.

Our thermal imaging services can improve asset safety and save offshore companies tens of thousands of pounds in rig and installation downtime by the early detection and prevention of electrical and mechanical incidents.

Our handheld thermal imaging cameras can non-invasively detect temperatures ranging from -40°C to 1,500°C with minimal interference to on-going operations. Our cameras have saved service crews, drilling and production companies many hundreds of thousands of pounds with each survey.

Geo Therm’s thermal imaging services are an asset to any offshore preventative maintenance department. Our exception-based interim reports provide a rapid turnaround of information after each survey completion, and a further two finalised reports are sent to your company headquarters within five working days on return to our UK office.

Within the pipe and process industries thermal infrared inspections are used as a condition monitoring tool and process evaluation technique, remotely gathering thermal information for monitoring the condition of virtually any component or process operation. The differences in physical properties and / or defects of various materials will result in temperature variations on the surface of the body or within the process.

If the object is in good operating condition a ‘normal’ thermal pattern or signature is displayed; however, thermal properties change with corrosion, cracking, erosion, leaks blockages, varying fluid levels, coking, scale build up, flow restrictions, blockages, channelling, leaks, lubricant deficiencies, deposit formations, and thinning. By monitoring the operating condition of the object proactive decisions can be made.

Many problems in electrical systems are caused by abnormal heating associated with high resistance (poor contact) or excessive current flow. Infrared thermography allows us to see this elevated temperature before the component ‘glows’ in the visible spectrum and contributes to fire ignition. By using our thermographic services we will quickly locate abnormal thermal signatures, pinpointing problems among the hundreds of thousands of electrical connections aboard your rig or process facility, saving downtime and encouraging better electrical PM and operational safety. A properly instituted electrical IR inspection programme will help indicate:Phase imbalances, broken insulation and inductive heating

Mud pump, refers to the drilling process to the drilling mud or water and other washing liquid machinery. The main components are volute, impeller, pump seat, pump case, support cylinder, motor seat, motor and other components. Impeller nut is cast iron, so corrosion resistance is good, and convenient processing technology. Pump seat is equipped with four skeleton oil seal and shaft sleeve, prevent shaft wear, prolong the service life of the shaft.

ATO offers high quality vertical mud pumps with thick, solid shaft and copper motor. Various models are available, such as 2 inch mud pump, 3 inch mud pump, 4 inch mud pump and 6 inch mud pump.

Vertical mud pump is used as suction and pouring of river mud, suitable for oil refining, construction, printing and dyeing, chemical industry and other industries.