mud pump performance charts price

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

We stock fluid end parts for the5×6 mud pump, 5×6-1/4 FM45 mud pump, 5×8 mud pump, 5-1/2×8 mud pump, 5X10 mud pump, 4-1/2×5 mud pump, 7-1/2×8 mud pump, and 7-1/2X10 mud pump.  The Gardner Denver mud pump model numbers for the above pumps are as follows: 5X6-FGFXG, 5X8-FDFXX, 5-1/2X8-FDFXX, 5X10-FDFXD, 4-1/2X5-FFFXF, 7-1/2X8-FYFXX, 7-1/2X10-FYFXD.  We also handle Wheatley, Gaso, Worthington, Failing and Centerline parts and pumps. We also stock Foot Valve, Liner Puller, Valve Seat Puller, (4″ Inline Check Valve.  Our Gardner Denver mud pump parts are not only competitively priced, they are also made in the USA.  Oil Recommended by Gardner Denver.  Call any of our experienced representatives to get the help and knowledge you deserve.

Positive displacements pumps are generally used on drilling rigs to pump high pressure and high volume of drilling fluids throughout a drilling system. There are several reasons why the positive displacement mud pumps are used on the rigs.

The duplex pumps (Figure 1) have two cylinders with double acting. It means that pistons move back and take in drilling mud through open intake valve and other sides of the same pistons, the pistons push mud out through the discharge valves.

When the piston rod is moved forward, one of intake valves is lift to allow fluid to come in and one of the discharge valve is pushed up therefore the drilling mud is pumped out of the pump (Figure 2).

On the other hand, when the piston rod is moved backward drilling fluid is still pumped. The other intake and discharge valve will be opened (Figure 3).

The triplex pumps have three cylinders with single acting. The pistons are moved back and pull in drilling mud through open intake valves. When the pistons are moved forward and the drilling fluid is pushed out through open discharge valves.

On the contrary when the piston rods are moved backward, the intake valve are opened allowing drilling fluid coming into the pump (Figure 6). This video below shows how a triplex mud pump works.

Because each pump has power rating limit as 1600 hp, this will limit capability of pump. It means that you cannot pump at high rate and high pressure over what the pump can do. Use of a small liner will increase discharge pressure however the flow rate is reduces. Conversely, if a bigger liner is used to deliver more flow rate, maximum pump pressure will decrease.

As you can see, you can have 7500 psi with 4.5” liner but the maximum flow rate is only 297 GPM. If the biggest size of liner (7.25”) is used, the pump pressure is only 3200 psi.

Finally, we hope that this article would give you more understanding about the general idea of drilling mud pumps. Please feel free to add more comments.

Rig pump output, normally in volume per stroke, of mud pumps on the rig is  one of important figures that we really need to know because we will use pump out put figures to calculate many parameters such as bottom up strokes,  wash out depth, tracking drilling fluid, etc. In this post, you will learn how to calculate pump out put for triplex pump and duplex pump in bothOilfield and Metric Unit.

Manufactured to withstand the toughest drilling and environmental conditions, our K-Series triplex mud pumps are ideal for all drilling applications. This legacy product features a balanced forged-steel crankshaft and Southwest Oilfield Products ‘L” Shaped modules which is essential to minimize wear, noise, and operating vibrations. These attributes are essential when drilling deeper high pressure formations, long laterals and when handling corrosive or abrasive fluids and slurries.

Every American Block triplex mud pump is manufactured and fully load tested before leaving our manufacturing campus, and is available in sizes ranging from 800 HP to 2200 HP. The American Block K1600 HP Mud Pump is also available in a 2000 HP up-grade version, when more HP is needed in the same 1600 HP footprint.

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Pivotal to drilling and production, multiplex drilling pumps for sale have increased operational efficiency through the ability to ferry large volumes of fluid. At the heart of the quintuplex drilling pump developed by ShalePumps, lies a design that exploits the output of additional cylinders to curb pulsation variance.

Packed into physically smaller dimensions, the power packed quintuplex drilling pump assures a steady flow at the surface. With proven reliability, the quintuplex pump keeps the fluid in circulation, maintaining optimal pressure and volume, fetching debris effortlessly from the wellbore.

The featured quintuplex drilling pump combines structural superiority and engineering knowhow for enhanced life expectancy in continuous operations. Additionally, Measurement While Drilling (MWD) and Logging While Drilling (LWD) operations are substantially improved by the increased data transfer rate bandwidth.

The design accomplishes the added objective of extending life of downhole tools through operational precision of the quintuplex drilling pump. Improved rate of flow helps in cutting overall costs, dispensing with the need for many pumps. ShalePumps, possessing the technical expertise with an extensive range of proven solutions, takes great care to incorporate high quality components in every quintuplex drilling pump. The crankshafts, piston rods, liners, connecting rods, bearings etc are all of the highest quality. Each quintuplex drilling pump, despite the composition of high wear components, is guaranteed to offer longer continuous life.

ShalePumps is proud to bring the quintuplex design to a new level. Built to be smaller, lighter and smoother than any conventional triplex design. The addition of a fourth and fifth cylinder decreases pulsation variance to a minimal level. This increases accuracy and precision during LWD and MWD applications and increases the life expectancy of down-hole tools.

Reading a pump curve will tell you how a pump will perform in regards to pressure head and flow. A pump composite curve cover will include the pump performance curves, horsepower curves, and NPSH required. A curve is defined for a specific operating speed (rpm) and a specific inlet/outlet diameter.

On our example chart main vertical Y-axis we have head pressure and on the horizontal X-axis, we have the flow rate. Basically, the head is pressure and the flow rate is how much water the pump can move.

Head is useful because it evaluates a pump’s capacity to do a job. Most pump applications involve moving fluid to a higher level. If you have to pump a liquid up 30 feet and your pump doesn’t have at least 30 feet of head, then there is no chance it will work. Your pump will need at least 30 ft. plus the friction loss to get the required flow at the required discharge point.

Head pressure will vary with the fluids you are pumping. For example, we have bought a pump that can provide 150 feet of head (45.72m). Then we use it to pump water, the pressure will be around 54.25 psi (4.485 bar). But if we use it to pump milk then the pressure will be around 56.15 psi (4.64 bar). The pressure will vary depending on the liquid used but the height it can be moved by the pump will remain the same.

A pump’s flow rate is how much fluid it can transport within a given time. Knowing this, you can assess if an existing system is working efficiently or not. If you know the flow rate you should be achieving and yet your system is not performing, then you can take the necessary action to fix the issue.

The best way to read your flow rate with a flow meter. It’s a simple device that can measure the amount of fluid passing through a pipeline. Attach this to your discharge pipe, as close as possible to your pump and it should give you a reliable reading of your flow rate. It is important to outfit your system with meters to check on its performance over time. Years on someone else will make changes to the system and will be able to read the meters added to the system to correct any problems introduced to the system by their changes.

The performance curve will be different for each pump and some will suit your system needs better than others. You will usually see on the chart as the flow rate increases, the head pressure decreases.

When selecting a larger pump, as long as your system requirements are on or below the performance line, the pump can be considered. Performance can be changed on existing pumps by using smaller impellers or variable frequency drives to better suit your requirements.

The rotor or impeller is the core part and it converts the mechanical energy into pressure energy which directly determines the transport capacity and the hydraulic performances of a centrifugal or slurry pump. The fluid enters the impeller through the eye then it is pushed by the vanes/blades as the fluid passes the channel.

On most centrifugal-style pumps, the impeller size can be changed as needed. The diameter of the impeller will change how much water can be moved. On some pump performance charts, you will see multiple performance curves which give the details of the pump for different diameter impellers. The diameter of the impeller will be listed at the end of the line. This gives you a powerful variable that you can change to get to peak performance for your application.

BHP (brake horsepower) curves indicate the horsepower required to operate a pump at a given point on the performance curve. The lines on the horsepower curve correspond to the performance curves above them and, like the head-flow curve, the different lines correspond to different impeller sizes. This information is useful to ensure that the selected motor is the correct size and is also used when calculating power consumption costs.

The pump performance curve also provides efficiency curves. These efficiency curves intersect with the head-flow curves and are labeled with percentages. The efficiency varies throughout the operating range.

Some curves will also mark the Best Efficiency Point (B.E.P.). This is the point on a pump’s performance curve that corresponds to the highest efficiency and is usually between 80-85% of the shutoff head. At this point, the impeller is subjected to minimum radial force promoting a smooth operation with low vibration and noise, leading to less maintenance and longer equipment life.

Some pump manufacturers will provide separate charts for operating the pump at different rotational speeds. You can then compare the performance to get a close match and then find an electrical motor that will suit this. Typically, higher rotational speeds lead to more service and maintenance so where possible it’s good practice to choose a lower speed pump that meets your system’s requirements.

The third part of the pump curve is the Net Positive Suction Head Required (NPSHr) curve. The NPSHr curve provides information about the suction characteristics of the pump at different flows. For more information on NPSH, please see here.

The x-axis is still measured in inflow units (gallons per minute), but the y-axis is now measured in feet of NPSHr. Each point along the curve identifies the NPSHr required by the pump at a certain flow to avoid cavitation issues that would be damaging to the pump and would have a negative impact on overall pump performance.

Cavitation is where the pressure at the inlet of the pump reaches a low enough point that the water begins to boil, this creates rapidly expanding and collapsing air bubbles which will gradually destroy the surface of the pump and casing, requiring a new pump.

"Mud Pump Market" Insights 2023 - By Applications (Drilling Equipment, Construction, Other), By Types (Double Cylinder, Three Cylinder, Six Cylinder, Other), By Segmentation analysis, Regions and Forecast to 2029. The Global Mud Pump market Report provides In-depth analysis on the market status of the Mud Pump Top manufacturers with best facts and figures, meaning, Definition, SWOT analysis, PESTAL analysis, expert opinions and the latest developments across the globe., the Mud Pump Market Report contains Full TOC, Tables andFigures, and Chart with Key Analysis, Pre andPost COVID-19 Market Outbreak Impact Analysis andSituation by Regions.

Browse Detailed TOC, Tables and Figures with Charts which is spread across 125 Pages that provides exclusive data, information, vital statistics, trends, and competitive landscape details in this niche sector.

1. Does this report consider the impact of COVID-19 and the Russia-Ukraine war on the Mud Pump market?Yes. As the COVID-19 and the Russia-Ukraine war are profoundly affecting the global supply chain relationship and raw material price system, we have definitely taken them into consideration throughout the research, and in Chapters 1.7, 2.7, 4.1, 7.5, 8.7, we elaborate at full length on the impact of the pandemic and the war on the Mud Pump Industry

This research report is the result of an extensive primary and secondary research effort into the Mud Pump market. It provides a thorough overview of the market"s current and future objectives, along with a competitive analysis of the industry, broken down by application, type and regional trends.It also provides a dashboard overview of the past and present performance of leading companies. A variety of methodologies and analyses are used in the research to ensure accurate and comprehensive information about the Mud Pump Market.

The Global Mud Pump market is anticipated to rise at a considerable rate during the forecast period, between 2022 and 2029. In 2021, the market is growing at a steady rate and with the rising adoption of strategies by key players, the market is expected to rise over the projected horizon.

The Mud Pump market has witnessed growth from USD million to USD Multimillion from 2017 to 2022. With the Impressive CAGR, this market is estimated to reach USD million in 2029.

The report focuses on the Mud Pump market size, segment size (mainly covering product type, application, and geography), competitor landscape, recent status, and development trends. Furthermore, the report provides detailed cost analysis, supply chain.

Technological innovation and advancement will further optimize the performance of the product, making it more widely used in downstream applications. Moreover, Consumer behavior analysis and market dynamics (drivers, restraints, opportunities) provides crucial information for knowing the Mud Pump market.

This Mud Pump Market Research/Analysis Report Contains Answers to your following Questions ● What are the global trends in the Mud Pump market? Would the market witness an increase or decline in the demand in the coming years?

● What is the estimated demand for different types of products in Mud Pump? What are the upcoming industry applications and trends for Mud Pump market?

● What Are Projections of Global Mud Pump Industry Considering Capacity, Production and Production Value? What Will Be the Estimation of Cost and Profit? What Will Be Market Share, Supply and Consumption? What about Import and Export?

● How big is the opportunity for the Mud Pump market? How will the increasing adoption of Mud Pump for mining impact the growth rate of the overall market?

Titan Oil Tools offers high quality mud pump expendables and mud pump replacement parts for the wide variety of mud pumps, centrifugal pumps found on the world market today. These quality pump parts offer great performance and our pricing will save you money.

We are your oilfield supplier of choice for mud pump spares and mud pump parts: mud pump piston liners and pistons. All mud pump parts can be sourced for fast delivery; Come to us for mud pump liners, pistons, piston rods and parts, pony rods, threaded rings and caps,and more. Try us for duplex and triples pump spares and duplex and triplex mud pump parts, and also valve parts like valve seats. gland nut, and mud pump gaskets.

Mud pump liners may come in chrome, alumina ceramic and zirconia ceramic. Chrome liners and alumina ceramic liners are less costly, their cost of replacement over one year as the chart below shows, is much more than zirconia ceramic liners.

The table below shows a Mud Pump Liner Cost of Ownership which shows a reasonable cost comparison for a rig in continuous service for 36 months. This of course does not include the high cost of maintenance downtime and the cost of labor.

The prices below are based on cost/cylinder. Savings increase when you add up the number of pump cylinders on your rigs and extend the savings to understand the big difference it can make for your budget.