mud pump pony rod seal installation price

Forum Energy Technologies Pony Rod Enhanced Sealing System incorporates a patented polymer that has 4 sealing surfaces plus an excluder wiper to provide a superior dependable seal. It is dimensionally stable to 275F degrees, has excellent memory and elasticity and is highly abrasion resistant. Case studies have shown results of over 4X longer life than traditional pony rod seals which result in much lower operating costs.

Drilling fluid contamination into the power end of your mud pump can lead to costly repairs. Install the PRESS seal system on your pumps, lower your costs and prevent costly failures.

Polyurethane has been an industry standard for dynamic sealing in hydraulic applications for more than 30 years. But polyurethane materials are not all formulated from the same hard- and soft-segment chemistry. The specific diisocyanate and chain extenders used in the synthesis of a polyurethane affect its physical and mechanical properties. When looking to achieve the best performance with mud and frac pumps, Parker’s Resilon® polyurethane is recommended. Our proprietary PPDI (p-phenylene diisocyanate) TPU formulation is specifically suited for injection molding of both large and small articles while retaining superior high-temperature performance.

The characteristics common to Resilon formulations make this PPDI class of material a leading choice for high pressure, dynamic sealing applications. These characteristics include exceptional:

"Our sales team members receive inquiries from well completion operators who are frustrated when they are interrupted and have to shut down to replenish gallons of hydraulic fluid lost from leaking seals. These operators and their service technicians who are in the field doing the change-overs make it known they "want the the tan colored pony rod seal," referring to Parker"s recognizable tan-colored Resilon 4300 formulation. Some operators are so pleased with the performance of the Parker pony rod seal they are demanding that the mud pump manufacturers install it as a condition to deploy their pumps on the job site."

Suction and Discharge Cover Seals. Our HGP Profile suction and discharge cover seals provide four times the reliable service life compared to traditional elastomer D-rings. Owing to its combination of unique geometry and Resilon 4300 polyurethane material, the HGP Profile resists wear due to the abrasive fluid proppant, high pressure and vibrating motion generated by high frequency pulsating pressurization. The tough, rugged material improves sealing reliability and minimizes degradation of fluid end mating hardware.

With well conditions becoming increasingly challenging and taking a toll on equipment and expendables, you require sealing products that will enable you to achieve greater production efficiencies, improve performance and reduce down time. Whether you service frac pumps, run completion operations, or build frac pump equipment, Parker’s proprietary Resilon materials can improve your bottom line by:

Seal Kit, Pony Rod Contains 6 each 201813, 3 each 201810, 3 each 201500, and 3 each 203474 for maintenance after original Meyers pony rod seal housings have been replaced. Cup Seal Tool 207471 will be needed for installation of the cup seals.

Aug062016CLAMP FOR MATCHING PISTON ROD & PONY ROD RSF-1000,SPARE MUDPUMP(OPR :ONGC LTD)OIL FIELD EQUIP(QTY:2PCS.USD 64/PCS)ChinaKolkata SeaKGS198,971481

Drilling consumables such as mud pump systems and their components can drastically increase your uptime while reducing costs and health/safety/environmental (HSE) risks. To support your drilling needs, Forum’s patented P-Quip® mud pump system offers a single-source solution that integrates high-quality fluid end components for maximum longevity and performance.

With more than 20 years of successful operation in severe environments, P-Quip offers a proven track record for the lowest cost of ownership in the industry. As part of our commitment to quality, our mud pump parts use patented Banded Bore™ technology that significantly reduces stress concentrations and leads to longer module life.

Since horizontal directional drilling (HDD) work tends to be slower in the winter months, particularly when the ground is frozen, winter is a prime time to inspect the power end of the pump and prevent downtime on the job later.

If one waits until an audible problem can be detected, it is often very expensive to repair. All smaller HDD pumps – 100 hp and smaller — tend to use the same type of internal components regardless of the manufacturer.

The power end should last for years if it is given proper maintenance. Clean lubricant is essential for longevity along with wiper box seals that are in good condition. External influences such as allowing the pistons to leak profusely and or cavitation tend to shorten the life span of the power end components quickly. It is easy to visually inspect the power end components for wear and detect a problem before it becomes very expensive to repair.

The largest load bearing area of the pump is the crosshead pin and bushing area. Wear can be detected by locking the intermittent or piston rod with a pipe wrench and rotating the crank shaft slightly. If one can feel any slack it can only be coming from the pin and bushing or the connecting rod bearing. It then becomes necessary to remove the connecting rod assembly consisting of the connecting rod and cross head. If slack is determined in the pin bushing, it will be necessary to press out the pin and inspect the bushing and the crosshead pin in the eye of the connecting rod. Some manufacturers ship bushings that are designed to fit. Others ship them and they have to be reamed to fit the pin after the bushing is installed. The installation instructions and dimensional fits are provided by the manufacturer in the pump manual.

1. Crankshaft 2. Main bearing 3. Shim set 4. Connecting rod bearing half 5. Crankshaft oil seal 6. Rod cap shim 7. Connecting rod 8. Wrist pin 9. Cross head 10. Intermittent rod 11. Wiper box gland 12. Wiper box seals 13. Wiper snap ring

The next area of concern is the connecting rod bearings themselves. If visual wear can be seen, use a micrometer and measure the crankshaft journals to make sure they are not out of round. If the journals check out, then all is needed is new connecting rod bearings. Some manufactures utilize shims to get the correct fit to the journal. Others provide automotive style bearings that only require correct torque to the rod cap for correct installation. There are pros and cons concerning automotive style vs shim bearings. Shim type bearings does allow for oversized connecting rod bearing should the journals be worn. This allows for turning down the crank journals a few thousands and utilizing a larger connecting rod bearing. If a pump uses automotive style precision bearings and the journals are out of round, it is necessary to replace the crankshaft.

Wiper box packing keeps the oil within the power frame and external contamination from entering the power end. The packing is easy to inspect and essential for longevity of the power end. The wiper box packing must remain in excellent condition at all times. Allowing the pump to set for extended periods of time or letting external contamination build on the packing shortens the lifespan.

If one waits until an audible problem can be detected, it is often very expensive to repair. All smaller HDD pumps – 100 hp and smaller — tend to use the same type of internal components regardless of the manufacturer.

If the intermittent rod or pony rod becomes scoured, replace it at once. This score mark is a direct path for contamination to enter the power end. Some manufactures utilize intermittent rods that are permanently attached to the cross head. Others utilize rods that are removable and replaceable. It makes no difference which style one has, if the intermittent rod becomes scratched, it must be replaced.

Inspection of the power end allows the owner to dictate when repairs are necessary rather than allowing the pump to dictate during the middle of a job when repair is required. If problems are detected early, repair is relatively inexpensive. If a problem is not detected early, that problem often leads to more unnecessary wear and affects other components of the pump. An early fix to any problem is relatively inexpensive. Allowing the problem to continue can often cost several thousands of dollars and downtime on a job.