mud pump repair houston quotation

Black gold is truly the best description to sum up the value of oil. One of the most important contributors to change and industrialization, it drives the wheels of progress. ShalePumps is headquartered in Houston, the global oil capital. Headed by experts, it has a vision to support the industry with superior completion equipment. Frac operators, drilling contractors and well service companies source rely on ShalePumps for superior quality.

The key personnel of ShalePumps have a combined experience of more than a hundred years. This experience is reflected in the quality of our equipment. The fracking pumps, components and all services are much sought after for reliability and long life. This is because of the processes we follow. The design, materials, precision engineering and expertise contribute to an advanced assembly line.

After many years of thought and conscientious engineering, the team at ShalePumps is proud to add the Q5K™ 5000 HP Frac Pump to their list of many product offerings. Perfectly capable and suited for the next generation of hydraulic fracking market demands and technology. The Q5K is the only frac pump that has been designed and developed from the ground up to be capable of accepting true 5000 HP in a continuous duty frac application.

ShalePumps has consistently delivered high quality completion equipment to all stakeholders. The mission is to develop faster, rugged and efficient equipment to help the Oil and Exploration Industry. The vision is to continue leading the race with the best quality in completion equipment.

The PTS 4V self-priming centrifugal trash pump can move larger amounts of water for a variety of job sites. With the ability to pump up to 705 gpm (2667 l/min) and solids up to 2-inches (50 mm), this pump is ideal for dewatering excavations, utility vaults, mining work, swimming pools, lakes and barge holds or wherever there is unwanted water. With the radial flow design, quality components and built-in contractor friendly features, this trash pump has redefined the quality and durability standards of self-priming, centrifugal trash pumps.

G&C Coatings and Industrial Services blast and paint a large volume of Mud Pump Skids. They are typically very heavy. This one specifically weighed 130,000 lbs and was 12 feet wide x 45 feet long. These dimensions make the weight harder to distribute when maneuvering. It can take between 4-8 personnel to move it into a booth to prepare it for our blasting and coatings process.

Manufactured to withstand the toughest drilling and environmental conditions, our K-Series triplex mud pumps are ideal for all drilling applications. This legacy product features a balanced forged-steel crankshaft and Southwest Oilfield Products ‘L” Shaped modules which is essential to minimize wear, noise, and operating vibrations. These attributes are essential when drilling deeper high pressure formations, long laterals and when handling corrosive or abrasive fluids and slurries.

Every American Block triplex mud pump is manufactured and fully load tested before leaving our manufacturing campus, and is available in sizes ranging from 800 HP to 2200 HP. The American Block K1600 HP Mud Pump is also available in a 2000 HP up-grade version, when more HP is needed in the same 1600 HP footprint.

To stay on schedule, you need to keep drilling equipment up and running with minimal downtime. With decades of experience in drilling and workover rig service, repair, and manufacturing, our team has the expertise needed to maintain your equipment and ensure safe, efficient operations.

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The HDI 2100 Pump Stroke Counter is an intrinsically safe, certified, solid-state electronic stroke counter primarily used for monitoring mud pumps. Found most commonly within the HDI 9000 Choke Console System, the HDI 2100 monitors and displays the total accumulated mud pump strokes and the stroke rate of up to 4 individual mud pumps simultaneously. The stroke rate for each mud pump can be individually selected for display and is updated every second. Once installed, there is virtually no maintenance or calibration required. The quartz crystal oscillator provides high precision counts with no drift. The stainless steel case is completely sealed and features stainless steel piezo switches for long life. The entire package is constructed to operate in harsh environments and high vibration conditions encountered in land and offshore drilling. All HDI Gauges provide safety, accuracy, reliability, and low maintenance for the user.

The Hex Pump is an axial piston mud pump with six vertical pistons driven by two AC motors via a gear and a specially profiled cam. In contrast to crankshaft-driven triplex pumps, the Hex pump delivers a nearly pulsation free flow. Consequently, there is no need for pulsation dampeners on either the suction or discharge side when running this pump. Other major advantages are compactness (reduced weight and footprint) and no need for replacing liner sizes to achieve high pressure or flow. The Hex 240 version with 4 1/2" liners has a rated capacity of 2540 HP, a maximum rated pressure of 7500 PSI and a maximum flow capacity of 1034 GPM.

The Hex Pump has substantially less weight than a comparable Triplex pump, and this results in increased variable deck load capacity on drilling units. The potential cost savings related to increased variable deck load capacity both on new builds and on existing rigs will be discussed in this paper. Also, the potential steel weight reduction in the substructure on drilling units will be discussed.

The Hex Pump creates a clean standpipe pressure with much lower pressure fluctuation levels than triplex pumps. Due to this, there are no need for pulsation dampeners when running the Hex Pump. This additionally leads to much better and cleaner MWD-signals for the directional driller. As a consequence, this will contribute to faster and more accurate drilling in long and complicated directional wells.

The design and development of the Hex Pump is described in SPE paper 79831, ref /1/; "Development and Performance Testing of the Hex Mud Pump", but for the understanding of this paper it is important to understand the functionality of the Hex Pump design. Some of the main items are therefore repeated in this paper. SPE paper 92507, ref. /2/, "Operational experience with use of a Hex Pump on a land rig" focuses on the improved MWD-measurements related to use of Hex Pump compared to triplex pumps. Some of the main items discussed there will also be repeated in this paper.

If an existing mud tank system is already in place, JK Welding can create a separate mud lab house to accommodate the current system. Hopper skids that can use venturi and shear hoppers can be done, with the option to include a super sack handling hoist trolley system or a knuckle boom crane with independent HPU.

If it’s a tank that needs fabrication services, we can do that as well. Fuel tanks, trip tanks and water tanks with v-crimps can be customized to make sure they meet our customer’s specifications, with rectangular or round water tanks with capacities ranging from 50-620 BBL available. As an added feature, skids can also be made any size to fit fuel centrifuges, pumps and heat exchangers.

Pump maintenance and repair services. Engineering, lifting, assembly, testing and field services offered. Serves the agriculture, aquaculture, pharmaceutical, water park, construction, energy and power industries. Lean manufacturing capable. Six Sigma certified.

Hydraulic gear pump repair services. Cutting, drilling, milling, turning, horning, knurling, welding, forming, broaching and counterboring services are also offered. Suitable for hydraulic systems, filter carts, power units, lifts, skid units, presses and test stands. Serves the oil field, truck, off-shore, mining, construction, marine, petrochemical and municipalities industries. 24 hour emergency services available.

Industrial pump repair services. Types of pumps repaired include air-operated double-diaphragm, bellow, magnetically driven, heavy duty thermoplastic vertical and horizontal centrifugal, high purity metering, stepper motor metering, small rotary gear, process, sanitary/3A certified lobe and large and multi-stage RO feed pumps. 24/7 services available.

Repair services for reciprocating/centrifugal compressors, process, lift, cooling tower and boiler feed pumps, steam/gas turbines, axial air blowers, motors, engines, gearboxes, extruders and mixers. Installation, maintenance, assembly, portable machining, logistics, diagnostics and troubleshooting services also offered. Prototype and low to high volume production provided. Serves the chemical processing, energy, fracking, oil and gas pipeline, oil field, petrochemical and process gas industries. Emergency and rush services available.

ISO 9001:2015 registered repair and recondition service for industrial products and components, including pumps. Repair services are available for all types of pumps, including hydraulic pumps, pneumatic pumps and vacuum pumps. Hydraulic pumps repaired include piston motors, vane motors and gear motors. Services include assembly and disassembly, cleaning, tolerance checking, replacement of parts, seals and bearings, reassembly and testing. We also offer surplus parts and remanufacturing services for obsolete components.

Heating, ventilation and air conditioning (HVAC) contractor for home, store, buildings and commercial sectors. Air conditioner, evaporator, furnace and pump repair services are offered. Compressor installation services are also provided. 24/7 emergency services are available.

Cleaning and decontamination services for industrial application. Services include hydro blasting, hydro and pneumatic excavation, vapor control management, leak detection, concrete repair and environmental management. Types of cleaning services are chemical, vacuum, sewer, tank, rig, vessel, boat barge and container. Waste transportation, recycling, disposal, asbestos removal, water treatment, non-destructive testing (NDT), well abandonment, crude oil reclamation and site remediation services are also available.

Plumbing contractors for commercial applications. Services include water leak detection, leak repair, drain cleaning, sewer line restoration, slab leak repair, septic tank repair, routine maintenance and remodeling. Water heaters, furnaces, gas lines, garbage disposal, fireplace and barbecues installation services are also provided. 24/7 emergency services are available.

Complete repair facility. Repair parts in stock. Simple repairs to complete re-builds on grinder pumps, chopper pumps, non-clog sewage pumps, self-primer pumps, vertical turbine water pumps & split-case pumps.

Heating and air conditioning (HVAC) contractors. Installation, replacement, maintenance and coil cleaning services are available. Blower, boiler, furnace, and pump repair services are also offered.

HVAC repair, replacement, maintenance and installation services for houses, commercial buildings, retail stores, garages and marine applications. Specialize in air conditioners, heaters, furnaces, heat pumps, thermostats and ventilation. Duct cleaning, preventive maintenance and indoor air quality improvement services also offered. 24/7 emergency services available.

Hydraulic pump repair services. Inspection, engineering, and offshore/onshore/international field services are also available. Also a manufacturer and distributor of high pressure pumps and valves. Serves the food and beverage, marine, pulp, paper, and wood, oil and gas, metal, and process industries.

Heat pump repair services. Services include installation of systems, replacement services and maintenance services. Also provide repair services for furnaces, water heaters, boilers, humidifiers, air cleaners, fireplaces, ventilation systems, radiant heating systems, roof-top units, climate control systems and air conditioning units.

Heating ventilation and air conditioning contractors for commercial and business applications. Services include installation, maintenance, repair and indoor air quality improvement. Heat pump, furnace, ductwork and air handler repairs are available. 24/7 emergency services are available.

Remanufacturing & repair services for vacuum pumps. Capabilities include inspecting & repairing rotary lobe, liquid ring, rotary piston, sliding vane & various other positive displacement blowers & vacuum pumps. Repair services are available for various brands including Tuthill®, Roots®, Gardner Denver® & Robuschi®.

ISO 9002 certified pump repair services for pumps including Aro diaphragm, Barnes, Bornemann progressive cavity, Chempump leakproof canned motor centrifugal, Eastern Hastelloy C process centrifugal, ECO corrosion resistant gear, Fybroc epoxy, Haight internal gear, Hydra-cell high pressure diaphragm, Isochem centrifugal, Iwaki centrifugal, Lutz modular drum and container, Micropump centrifugal, Sero side channel and vertical inline, Teikoku centrifugal & Tonkaflo multi-stage centrifugal. Machine shop for rebuilding of industrial mechanical equipment to factory new standards.

HVAC installation and preventive maintenance contractors. Air conditioning, boiler, chiller, furnace, heat pump, air dryer, refrigeration, thermostat and control system repair services are available. Replacement, cleaning and consulting services are also offered. 24/7 emergency services are provided.

Pump repair services. Pumps such as centrifugal pumps, frac pumps, vacuum assist pumps, high pressure pumps, self-priming pumps, trash pumps, specialty pumps, air operated diaphragm pumps, hydraulic submersible pumps, clear water pumps and mud pumps can be repaired. Capabilities also include design engineering, custom fabrication, assembling, testing and planned maintenance. Rental and 24/7 hour emergency support services are also available.

Distributor For Power Team Hydraulic Components. Products Include: 10,000 PSI Hydraulic Cylinders: Manual, Electric, Air, Battery & Gas Engine Powered Portable Hydraulic Pumping Units; Hydraulic Jacks, Hydraulic Valves & Accessories; Hydraulic System Testing Units; Hydraulic Tools Including Nut Splitters, Spreaders, C-Clamps & Punches; Hydraulic Shop Presses & Mobile Floor Cranes; Specially Designed Hydraulic Pumping Units & Tools, Air Lifting Bags; Hydraulic & Mechanical Gear & Bearing Pullers; Puller Accessories & Sets; Heavy Duty Wrenches & Other Tools

Specializing in electric motor repairing and rewinding, hydraulic equipment repair, air compressor repair, and balancing services. Distributor of motors, drives and controls, switchgear, air compressors, LED lighting, and power transmission equipment.

Centrifugal pump repair services. Capabilities include disassembly, case halves sandblasting and cleaning, inspection, rebuilding and replacing. Positive displacement pumps, single-stage pumps, multi-stage units can be repaired.

Distributor of pipeline equipment and supplies. Products include corrosion control, material handling, safety and environmental, and welding products. Other products include power and hand tools, pipeline equipment, pipe, valve, fittings, and MRO supplies. Available services include calibration and repair services, as well as value-added pneumatic cold cutting, and materials management services.

Services include pump remanufacturing, rentals & repair for petroleum, gas, power generation, pulp & paper, chemical & general industry applications. Available with turnaround service & repair quotations, inventory of parts & seals for repairs, repair trucks for site repairs & mantenance.