mud pump stroke counter sensor in stock

Our pump stroke counter systems (CPS101 Series) measure the stroke rate and number of strokes on mud pumps. The oilfield pump stroke system is user-friendly and reliable and is configurable to measure up to three mud pumps at once. Our digital pump stroke counter systems are manufactured here in the U.S. by Crown Oilfield Instrumentation, and Crown’s Pump Stroke Counter provides easy monitoring of strokes per minute on multiple mud pumps. Each mud pumps’s stroke rate can be selected individually and the display is updated regularly for accurate monitoring. LCD displays indicate both pumps strokes per minute and the total number of strokes. Located at the bottom of the panel, push buttons provide easy operation and reseting of each pump. When you need to accurately monitor and maintain the amount of mud being pumped, you can trust Crown’s oilfield stroke counters.

Crown"s One Pump Stroke Counter System monitors and displays strokes per minute and total stokes and has everything you need to monitor one mud pump. Encased in a stainless steel box, the LCD screens are easy to view at a distance, and with buttons mounted on the face place, this system is easy to reset as needed. With a low power, low voltage lithium battery, this system is self-contained and intrinsically safe, with a operational life of 5 years. The Crown One Pump Stroke Counter system is designed to work in the harshest industry conditions and is waterproof and resistant to excessive rig vibrations. With everything ready-to-use right out of the box, this system will get you counting mud pump flow rate quickly and efficiently. Here"s what you"ll get in the one pump stroke counter system:

Made in the US, the Crown One Pump Stroke Counter system is powered by a 3.6 Type D lithium battery, with no external power supply needed. Because it is a self-contained system, the CPS101-2 is intrinsically safe. When the system is not in use it will go into a null state, saving battery power and the life of the LCD screens. Each Screen displays either strokes per minute (0-240 SPM) or total strokes (0-9999).

Crown"s limit switch assembly can be mounted near the mud pump piston with the easy-to-use c-clamp. The stainless steel rod can be bent to reach the piston easily,  making the CPS101-2 one pump stroke counter system mountable in optimal proximity to the pump piston. The cable connecting the limit switch assembly to the stroke counter is made of the most durable materials to give you the best possible stroke counter on the market.

Need more information about our stroke counter systems? Check out our Stroke Counter Page or our Blog. And, if you only need one of the components in this system, give us a call. We"re more than happy to get you exactly what you need.

Measure and display the frequency of pump strokes of pump 1,and pump 2 and pump 3 by changing-over through the push- button of“select” on the panel.

material of the screw should be selected to use stainless steel. When a sensors installed on non-magnetic material, the material of the screw should be of iron quality.

The RIGCHINA Pump Stroke Counter/Rate Meter displays both the total number of strokes and the strokes per minute for 3 mud pumps up to 1,024 strokes per minute for each pump. Push buttons conveniently located on the front of the instrument make it easy for the operator to reset each pump count

The pump stroke counter is used for measuring the number of pump strokes and per minute number of pump strokes (i.e. the frequency of pump strokes) of a reciprocation mud pump so to provide for the drill operators an accurate adding amount and speed of the mud to be grouted into a well shaft. It is a necessary meter in drilling process. Model BC-200A pump stroke counter comes out from improving the model BC 100 pump stroke counter, being a kind of updating and upgrading product of BC-100 pump stroke counter. Compared with BC-100, it increases a signal input channel and increases the functions of the count and accumulation of the pump strokes of a single channel, the total accumulation of the number of pump strokes, data memory when the machine is turned off, etc. Also its operation is even more convenient, simple and reliable. The totally enclosed structure, water-proof signal connectors and keys endow the BC-200A pump stroke counter with good moisture-proof and water-proof performance. After being subjected to a water-proof test for 12 hours under water with a depth of 1m, the BC-200A pump stroke counter shows so good water-proof performance that no water is found entering in. furthermore, with its overall power consumption being around 150uA, its sensor signal current around 5uA, the BC-200A pump stroke counter is actually explosion-proof, that is, it is intrinsically safe.

The Two-pump Digital Stroke Rate Meter monitors and displays the Rate and Total Strokes of up to two individual pumps simultaneously. The unit continually displays, on large easy to read, low power LCD displays, RPM, TOTAL ACCUMULATED STROKES (0-9999 total strokes) and STROKE RATE (8-350 strokes per minute) for each pump. The unit is internally powered by a battery source having an operational life of 3 years.

At Matherne Instrumentation, we"re proud to provide both our two-pump and three-pump stroke counters to companies and oilfield operators across the states of Texas, Louisiana, North Dakota, and Pennsylvania. While our offices are based in Odessa, TX; Lafayette, LA; and Houma, LA, we"re proud to serve those across the cities of Midland, TX; Houston, TX; Williston, ND; and Pittsburgh, PA. To learn more or for a quote, please feel free to give us a call today!

The HDI 2100 Pump Stroke Counter is an intrinsically safe, certified, solid-state electronic stroke counter primarily used for monitoring mud pumps. Found most commonly within the HDI 9000 Choke Console System, the HDI 2100 monitors and displays the total accumulated mud pump strokes and the stroke rate of up to 4 individual mud pumps simultaneously. The stroke rate for each mud pump can be individually selected for display and is updated every second. Once installed, there is virtually no maintenance or calibration required. The quartz crystal oscillator provides high precision counts with no drift. The stainless steel case is completely sealed and features stainless steel piezo switches for long life. The entire package is constructed to operate in harsh environments and high vibration conditions encountered in land and offshore drilling. All HDI Gauges provide safety, accuracy, reliability, and low maintenance for the user.

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Forum Compound Pointer Pressure Gauge systems accurately measure and display pump pressures for downhole cementing, high-pressure hydraulic fracturing, or acidizing oil pay operations.

Coriolis mass flow sensors are increasingly being used by drilling operators to measure drilling fluid density and flow-rate parameters in real time, whether on sixth-generation drillships or 30-year-old land rigs. Collecting density and flow-rate data in real time is helping to lower drilling costs by reducing nonproductive time (NPT) and identifying leading indicators to potential operational problems, which contributes to real-time drilling optimization.

The real-time data can be aggregated into the rig control system to display graphics with built-in alarm functionality, providing the driller and mud engineer with advanced notice of major changes to drilling parameters.

Until recently, density and flow rate were not parameters that the rig control system measured in real time. Traditionally the mud pump stroke count was used to calculate flow rate entering the well, and density was measured by the derrickman or mud engineer – often only twice an hour. Flow rate exiting the well was normally measured using a paddle wheel-type of device that generally indicated only a percentage of flow in the flow line. Density was measured every 30 minutes from a sample point downstream of the shakers.

A Coriolis meter can be mounted in-line between the active mud tank and the mud pumps to measure fluid going into the well. A second Coriolis meter can be installed at the flow line to measure the fluid exiting the well. The cumulative mass of cuttings can be metered coming out of the hole to provide an electronic means of doing what has traditionally been referred to as “keeping an eye on the shakers.”

Integrating the data accuracy and reliability of these two sensors into a real-time wellbore monitoring system process can provide drillers and mud engineers with a “live” tool to help mitigate problems in:

This data can be graphed on the same plot as the mass flow of rock generated at the bit. The real-time stream of data could provide the drillers and mud engineers with accurate information to help mitigate a potential drilling problem before it happens.

Common problems that could be more effectively managed through this concept include stuck pipe, excessive torque and drag, annular packoff, increased equivalent circulation density, loss circulation, excessive viscosity and gel strengths, poor casing and cement jobs, high mud dilution costs and slower drilling rates.

Uncertainty in identifying the oil/water interface during a synthetic-based mud (SBM) wellbore displacement can result in unnecessary volumes of fluid being generated for treatment and disposal.

Coriolis meters can aid in environmental compliance monitoring by helping the mud engineer minimize the volume of “slops” generated during SBM displacement operations. Normally a weighted brine pill or spacer is pumped ahead of the SBM. Once the brine pill is displaced back to surface, the SBM/water interface will be monitored and can help the mud engineer to identify the optimum time to close in the system (Figure 7).

Real-time, accurate and reliable fluid volume measurements are required to recognize and mitigate fluid losses and kicks. Comparing pump strokes for downhole flow rates to paddle meters on the return side or mud pit level presents several challenges to the accuracy, reliability and lag times in recognizing barrels in barrels out volume changes.

Comparing the return flow out of the well to either pumps stroke volumes or to another Coriolis meter on the suction side of the mud pump can provide an effective means to monitor formation losses.

The same in and out Coriolis flow data can be used for enhanced kick detection. Current practices involve comparing pump stroke-based volume to returns flow and is commonly used in managed pressure drilling systems. The same application is being applied to conventional and rotary head rigs where hydrostatic pressure in the returns line is used to maintain flow in the meter.

Coriolis meters can also help to monitor ballooning. The deepwater phenomenon of ballooning has been identified as the slow loss of mud while drilling ahead, followed by a more rapid mud return after the pumps have been turned off.