mud pump water well drilling free sample

OK, all y’all air drillers just thumb on over to Porky’s column or something. This is for mud drillers. On second thought, I know a lot of you air guys drill about three mud wells a year, and consider it a hassle to rig up mud. So, maybe something I say will be interesting …

The mud pump is the heart of the circulating system, and mud is the blood circulating in the hole. I’ve talked about mud before and will again, but this month, let’s talk about the pump.

Historically, more wells, of every kind, have been drilled with duplex pumps than any other kind. They are simple and strong, and were designed in the days when things were meant to last. Most water well drillers use them. The drawbacks are size and weight. A pump big enough to do the job might be too big to fit on the rig, so some guys use skid-mounted pumps. They also take a fair amount of horsepower. If you were to break down the horsepower requirements of your rig, you would find out that the pump takes more power than the rotary and hoist combined. This is not a bad thing, since it does a lot of the work drilling. While duplex pumps generally make plenty of volume, one of the limiting factors is pressure. Handling the high pressures demanded by today’s oil well drilling required a pump so big and heavy as to be impractical. Some pretty smart guys came up with the triplex pump. It will pump the same — or more — volume in a smaller package, is easy to work on and will make insane pressure when needed. Some of the modern frack outfits run pumps that will pump all day long at 15,000 psi. Scary. Talk about burning some diesel.

The places that triplex pumps have in the shallow drilling market are in coring and air drilling. The volume needs are not as great. For instance, in hard rock coring, surface returns are not always even seen, and the fluid just keeps the diamonds cool. In air drilling, a small triplex is used to inject foam or other chemicals into the air line. It’s basically a glorified car wash pump. The generic name is Bean pump, but I think this just justifies a higher price. Kinda like getting the same burger at McDonald’s versus in a casino.

One of the reasons water well drillers don’t run triplex pumps, besides not needing insane pressure, is they require a positive suction head. In other words, they will not pick up out of the pit like a duplex. They require a centrifugal charging pump to feed them, and that is just another piece of equipment to haul and maintain.

This brings me to another thought: charging. I know a lot of drillers running duplex pumps that want to improve the efficiency of their pumps. Duplexes with a negative suction head generally run at about 85 percent efficiency. The easy way to improve the efficiency is to charge them, thus assuring a 100 percent efficiency. This works great, but almost every one of them, after doing all that work and rigging up a charging pump, tells me that their pump output doubled. Being the quiet, mild mannered type that I am, I don’t say “Bull,” but it is. A duplex pump is a positive displacement pump. That means that it can deliver no more than the displacement it was designed for. You can only fill the cylinder up until it is full. It won’t take any more. The one exception to this is when you are pumping at very low pressure. Then the charging pump will over run the duplex, float the valves and produce a lot more fluid. Might as well shut off the duplex and drill with the charging pump.

Another common pump used in the water well industry is the centrifugal. You see them mostly on air rigs that don’t use mud too often. They have their place, but are a different breed of cat. They are not positive displacement. Flow is a function of speed and horsepower up to the limits of the pump. After that, they just dead-head. With large diameter drill pipe they make a lot of mud, but after the hole gets deeper, friction losses — both inside and outside the drill pipe — build up. This means that the deeper you go, the less circulation you have. This slows the whole process. Positive displacement pumps don’t do this; they pump the same per stroke regardless of pressure. It just takes more horsepower. Also, displacement calculations like bottoms-up time and cement placement are just about impossible. One way to get around the limited pressure of centrifugal pumps is to run two of them in series. I’ve seen a few of these rig-ups and they work very well for large diameter drilling. They will make almost the same pressure as a big duplex for a lot less money. They are still variable displacement, but they roll so much fluid that it doesn’t seem to matter. And run at pretty reasonable depths, too: 300 to 400 psi at 400 gpm is not uncommon with two 3 x 4 centrifugal pumps in series.

I reckon there are pumps for every type of drilling. It is just a matter of using the right one correctly. I once drilled a 42-inch hole 842 feet deep with a 5½ x 8 duplex. Talk about long bottoms-up time … but we got the casing in with less than two feet of fill on bottom! Took time, but we got-er-done.

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

The LS300H takes the hydraulic drill line to new depths thanks to a powerful 13-horsepower mud pump. The water well drill features the same user-friendly design and hassle-free operation as the LS200H, but with a drilling depth of up to 300 feet. Its heavy-duty welded steel frame and re-enforced table base provide added durability while the drill’s powerful hydraulics delivers pull-back and push-down forces up to 5,000 pounds. The rig’s three-way ball valve enables quick bypass mudflow when adding pipe, and the swivel base design moves the rotary aside to access the borehole.

There are many different ways to drill a domestic water well. One is what we call the “mud rotary” method. Whether or not this is the desired and/or best method for drilling your well is something more fully explained in this brief summary.

One advantage of drilling with compressed air is that it can tell you when you have encountered groundwater and gives you an indication how much water the borehole is producing. When drilling with water using the mud rotary method, the driller must rely on his interpretation of the borehole cuttings and any changes he can observe in the recirculating fluid. Mud rotary drillers can also use borehole geophysical tools to interpret which zones might be productive enough for your water well.

The mud rotary well drilling method is considered a closed-loop system. That is, the mud is cleaned of its cuttings and then is recirculated back down the borehole. Referring to this drilling method as “mud” is a misnomer, but it is one that has stuck with the industry for many years and most people understand what the term actually means.

The water is carefully mixed with a product that should not be called mud because it is a highly refined and formulated clay product—bentonite. It is added, mixed, and carefully monitored throughout the well drilling process.

The purpose of using a bentonite additive to the water is to form a thin film on the walls of the borehole to seal it and prevent water losses while drilling. This film also helps support the borehole wall from sluffing or caving in because of the hydraulic pressure of the bentonite mixture pressing against it. The objective of the fluid mixture is to carry cuttings from the bottom of the borehole up to the surface, where they drop out or are filtered out of the fluid, so it can be pumped back down the borehole again.

When using the mud rotary method, the driller must have a sump, a tank, or a small pond to hold a few thousand gallons of recirculating fluid. If they can’t dig sumps or small ponds, they must have a mud processing piece of equipment that mechanically screens and removes the sands and gravels from the mixture. This device is called a “shale shaker.”

The driller does not want to pump fine sand through the pump and back down the borehole. To avoid that, the shale shaker uses vibrating screens of various sizes and desanding cones to drop the sand out of the fluid as it flows through the shaker—so that the fluid can be used again.

When the borehole has reached the desired depth and there is evidence that the formation it has penetrated will yield enough water, then it’s time to make the borehole into a well.

Before the well casing and screens are lowered into the borehole, the recirculating fluid is slowly thinned out by adding fresh water as the fluid no longer needs to support sand and gravel. The driller will typically circulate the drilling from the bottom up the borehole while adding clear water to thin down the viscosity or thickness of the fluid. Once the fluid is sufficiently thinned, the casing and screens are installed and the annular space is gravel packed.

Gravel pack installed between the borehole walls and the outside of the well casing acts like a filter to keep sand out and maintain the borehole walls over time. During gravel packing of the well, the thin layer of bentonite clay that kept the borehole wall from leaking drilling fluid water out of the recirculating system now keeps the formation water from entering the well.

This is where well development is performed to remove the thin bentonite layer or “wall cake” that was left behind. Various methods are used to remove the wall cake and develop the well to its maximum productivity.

Some drillers use compressed air to blow off the well, starting at the first screened interval and slowly working their way to the bottom—blowing off all the water standing above the drill pipe and allowing it to recover, and repeating this until the water blown from the well is free of sand and relatively clean. If after repeated cycles of airlift pumping and recovery the driller cannot find any sand in the water, it is time to install a well development pump.

Additional development of the well can be done with a development pump that may be of a higher capacity than what the final installation pump will be. Just as with cycles of airlift pumping of the well, the development pump will be cycled at different flow rates until the maximum capacity of the well can be determined. If the development pump can be operated briefly at a flow rate 50% greater than the permanent pump, the well should not pump sand.

Mud rotary well drillers for decades have found ways to make this particular system work to drill and construct domestic water wells. In some areas, it’s the ideal method to use because of the geologic formations there, while other areas of the country favor air rotary methods.

Some drilling rigs are equipped to drill using either method, so the contractor must make the decision as to which method works best in your area, for your well, and at your point in time.

To learn more about the difference between mud rotary drilling and air rotary drilling, click the video below. The video is part of our “NGWA: Industry Connected” YouTube series:

Gary Hix is a Registered Professional Geologist in Arizona, specializing in hydrogeology. He was the 2019 William A. McEllhiney Distinguished Lecturer for The Groundwater Foundation. He is a former licensed water well drilling contractor and remains actively involved in the National Ground Water Association and Arizona Water Well Association.

To learn more about Gary’s work, go to In2Wells.com. His eBooks, “Domestic Water Wells in Arizona: A Guide for Realtors and Mortgage Lenders” and “Shared Water Wells in Arizona,” are available on Amazon.

Mud pumps, or mud drilling rigs, are also used as water well drilling rigs, to address water concerns at the bottom of the mines. Mud pumps, also known as mud drilling rigs, are water well drilling rigs that are used to extract water from pits, and mud drilling rigs. The mud water drilling rig is also called as water well drilling rigs, and are also called as water well drilling rigs. The mud pumps, mud drilling rigs, are also called as water well drilling rigs, for example, droplets or mud pumps. They are designed to cut slurry from pits, mud pits, and mud drilling rigs. The most common mud pumps and mud drilling rigs are also called as water well drilling rigs, to mud pits.@@@@@

A water well drilling rig can consist of a large amount of mud, which is easily drained by due to the conditions of the water being high. There is also a band of mud trucks and drilling holes that are adequate for flowing water.@@@@@

A gasoline powered pump, also known as an off-road mud drilling rig, is a good choice for people that choose either a gasoline-powered pump or a water well driller rig. Gasoline-powered water well driller rig, for example, is a type of water well drilling rig that has two or more volt engines. On the other hand, a gasoline-powered water well driller rig is hard to distinguish from one of these two. Generally speaking, a gasoline-powered water well driller rig is one with the energy of a day, it is important to consider the type of water well drilling rig that is powered by a gasoline-powered pump, for instance, is a by-product of the two types of water well drilling rig. For instance, a gasoline-powered water well driller rig is by one that is high-pressure, and a two-stroke engine.@@@@@

Choosing the mud pumps depends on the size, the course of time, and the surface of the water. For instance, a one-stroke mud pumps depends on the size and the type of mud pumps. For instance, gasoline-powered is an electric version of the water well drilling rig.

I’ve run into several instances of insufficient suction stabilization on rigs where a “standpipe” is installed off the suction manifold. The thought behind this design was to create a gas-over-fluid column for the reciprocating pump and eliminate cavitation.

When the standpipe is installed on the suction manifold’s deadhead side, there’s little opportunity to get fluid into all the cylinders to prevent cavitation. Also, the reciprocating pump and charge pump are not isolated.

The gas over fluid internal systems has limitations too. The standpipe loses compression due to gas being consumed by the drilling fluid. In the absence of gas, the standpipe becomes virtually defunct because gravity (14.7 psi) is the only force driving the cylinders’ fluid. Also, gas is rarely replenished or charged in the standpipe.

Another benefit of installing a suction stabilizer is eliminating the negative energies in fluids caused by the water hammer effect from valves quickly closing and opening.

The suction stabilizer’s compressible feature is designed to absorb the negative energies and promote smooth fluid flow. As a result, pump isolation is achieved between the charge pump and the reciprocating pump.

The isolation eliminates pump chatter, and because the reciprocating pump’s negative energies never reach the charge pump, the pump’s expendable life is extended.

Investing in suction stabilizers will ensure your pumps operate consistently and efficiently. They can also prevent most challenges related to pressure surges or pulsations in the most difficult piping environments.

Sigma Drilling Technologies’ Charge Free Suction Stabilizer is recommended for installation. If rigs have gas-charged cartridges installed in the suction stabilizers on the rig, another suggested upgrade is the Charge Free Conversion Kits.

Mud system, top head travel speed, and rotation speed and power combine to quickly conquer clay or cobbles to increase production and profit. Engineered to handle 4-inch to 12-inch wells up to 1,000 feet, tailor the DM450 to your specific geography and drilling preferences from a wide array of drill rig options. Choosing from an assortment of standardized options minimizes maintenance and makes repairing your rig from the field possible with a phone call to our team of expert service technicians. Owners describe their DM450 as “stable” and “stout,” praising its simple operation for making it easy to train new operators.

Increase production drilling larger wells with the compact machine easily maneuvering on job sites. The DM450 provides ample head feed speed - activated with a fast feed circuit - to flush the cuttings out of holes drilled in sand or clay, providing a clean hole to drop well casing or cathodic protection anodes. The rig also features the top head rotation speed needed to handle tricky formations – such as sticky clay.

Expand access choosing from multiple mud pump and air compressor options to configure the rig for specific geographic areas. Some options, such as sandline winch or pipe spinner systems, can be added to minimize equipment on geothermal job sites.

Armed with the fast head feed speed, many DM450 owners successfully complete deep water water well drilling, geothermal drilling, or cathodic protection drilling with the same machine.

With drill rig service shops in Pennsylvania, Florida, and Kansas, you’ll have service support nearby for your routine maintenance or more in-depth remounting and refurbishment work. Our service technicians are backed by our team of engineers to ensure solutions not bandaids to issues. And our production processes mean your deep water well drilling rig is constructed consistently and tested thoroughly to ensure easier service support.

Our team of engineers thrives on collaborating with drillers while they continually innovate new designs for our DRILLMAX® deep water well drilling rigs. Our goal is to make your job faster, safer, and easier. Partner with us and we"ll work to decrease your water well drill downtime while increasing your family time.

A fast and efficient method of drilling, mud rotary drilling is effective in a wide range of geological formations, including sand, silt, clay, gravel, cobbles, and boulders. Not hindered by the presence of groundwater, a mud drill is also used for coring bedrock.

With the necessary torque for powerful rotation, new and seasoned operators find the Geoprobe® line of geotechnical drilling rigs and combination drilling rigs make for an effective mud drill thanks to:

With rig service shops in Pennsylvania, Kansas, and Florida, you’ll have industry-leading drill rig service support nearby for your routine maintenance or more in-depth rig remounting and refurbishment work - keeping your mud drill in the field earning dollars. Our service technicians are backed by our team of engineers to ensure solutions not bandaids to issues. And our production processes mean your mud drill is constructed consistently and tested thoroughly to ensure easier service support.

Engineered with efficiency and ease in mind, investing in a Geoprobe® mud drill simplifies your sampling while reliably ramping up production and rig utilization rates.

Our team of engineers thrives on collaborating with drillers while they continually innovate new designs for our mud drill line. Our goal is to make your job faster, safer, and easier. Partner with us and we"ll work to decrease your mud drill downtime while increasing your family time.

n: a special nuclear well log that produces an estimate of the relative amounts of oil, gas, or salt water in a formation. This log is electronically adjusted to reflect gamma ray emissions resulting from the collision of neutrons with chlorine atoms in the formations.

n pl: 1. the well cuttings obtained at designated footage intervals during drilling. From an examination of these cuttings, the geologist determines the type of rock and formations being drilled and estimates oil and gas content. 2. small quantities of well fluids obtained for analysis.

n: any one of several methods by which the loose, unconsolidated grains of a producing formation are made to adhere to prevent a well from producing sand but permit it to produce oil and gas.

n: any method by which large amounts of sand in a sandy formation are prevented from entering the wellbore. Sand in the wellbore can cause plugging and premature wear of well equipment.

n: a wireline used on drilling rigs and well-servicing rigs to operate a swab or bailer, to retrieve cores or to run logging devices. It is usually 9/16 of an inch (14 millimeters) in diameter and several thousand feet or meters long.

n: 1. a mineral deposit (for example, calcium carbonate) that precipitates out of water and adheres to the inside of pipes, heaters, and other equipment. 2. an ordered set of gauge marks together with their defining figures, words, or symbols with relation to which position of the index is observed when reading an instrument.

n: 1. the use of water-flooding or gas injection to maintain formation pressure during primary production and to reduce the rate of decline of the original reservoir drive. 2. water-flooding of a depleted reservoir. 3. the first improved recovery method of any type applied to a reservoir to produce oil not recoverable by primary recovery methods. See primary recovery.

n: 1. a nonproducing well used for injecting liquid or gas into the reservoir for enhanced recovery. 2. a saltwater disposal well or a water supply well.

v: to place stands of drill pipe and drill collars in a vertical position to one side of the rotary table in the derrick or mast of a drilling or workover rig. Compare lay down pipe.

n: the pressure at the bottom of a well when the surface valves on the well are completely closed. It is caused by formation fluids at the bottom of the well.

n: a procedure to ensure that the drilling line wears evenly throughout its life. After a specified number of ton-miles (megajoules) of use, the line is slipped-for example, the traveling block is suspended in the derrick or propped on the rig floor so that it cannot move, the deadline anchor bolts are loosened, and the drilling line is spooled onto the drawworks drum. Enough line is slipped to change the major points of wear on the line, such as where it passes through the sheaves. To prevent excess line from accumulating on the drawworks drum, the worn line is cut off and discarded.

n: a device in a rotary table or other tool into which tubing or drill pipe it is wrapped with specially shaped wire that is designed to prevent the entry of loose sand into the well as it is produced. It is also often used with a gravel pack.

n: a condition wherein shale that has absorbed water from the drilling fluid expands, sloughs off, and falls downhole. A sloughing hole can jam the drill string and block circulation.

n: 1. in drilling, a plastic mixture of cement and water that is pumped into a well to harden. There it supports the casing and provides a seal in the wellbore to prevent migration of underground fluids. 2. a mixture in which solids are suspended in a liquid.

n: a type of acoustic log that records the travel time of sounds through objects, cement, or formation rocks. Often used to determine whether voids exist in the cement behind the casing in a wellbore.

n: a set of gears installed between a prime mover and the equipment it drives to reduce the running speed. For example, on a beam pumping unit, the engine may run at a speed of 600 revolutions per minute, but the pumping unit it drives may need to operate at 20 strokes per minute. The speed reducer makes it possible to obtain the correct pump speed.

adj: descriptive of a substance whose strength or merit has been exhausted in a process. For example, after a well has been acidized, any acid that remains in the well is said to be a spent acid because its strength has been used up in the acidizing process.

n: one of the natural electrical characteristics exhibited by a formation as measured by a logging tool lowered into the wellbore. Also called self-potential or SP.

n: a measurement of the electrical currents that occur in the wellbore when fluids of different salinities are in contact. The SP curve is usually recorded in holes drilled with freshwater-base drilling fluids. It is one of the curves on an electric well log. Also called self-potential curve.

v: to pump a designated quantity of a substance (such as acid or cement) into a specific interval in the well. For example, 10 barrels (1,590 litres) of diesel oil may be spotted around an area in the hole in which drill collars are stuck against the wall of the hole in an effort to free the collars.

n: 1. a cementing operation in which cement is pumped behind the casing under high pressure to recement channeled areas or to block off an uncemented zone.

n: the forcing of cement slurry by pressure to specified points in a well to cause seals at the points of squeeze. It is a secondary cementing method that is used to isolate a producing formation, seal off water, repair casing leaks, and so forth. Compare plug-back cementing.

n: a fixed ball-and-seat valve at the lower end of the working barrel of a sucker rod pump. The standing valve and its cage do not move, as does the traveling valve. Compare traveling valve.

n: a thermal recovery method in which steam is injected into a reservoir through injection wells and driven toward production wells. The steam reduces the viscosity of crude oil, causing it to flow more freely. The heat vaporizes lighter hydrocarbons; as they move ahead of the steam, they cool and condense into liquids that dissolve and displace crude oil. The steam provides additional gas drive. This method is also used to recover viscous oils. Also called continuous steam injection or steam drive. Compare thermal recovery.

n: the action of attempting to improve and enhance a well"s performance by the application of horsepower using pumping equipment, placing sand in artificially created fractures in rock, or using chemicals such as acid to dissolve the soluble portion of the rock.

v: to thread the drilling line through the sheaves of the crown block and traveling block. One end of the line is secured to the hoisting drum and the other to the drill-line anchor.

n: drill pipe, drill collars, casing, or tubing that has inadvertently become immovable in the hole. Sticking may occur when drilling is in progress, when casing is being run in the hole, or when the drill pipe is being hoisted.

n: a device that prevents leakage along a piston, rod, propeller shaft, or other moving part that passes through a hole in a cylinder or vessel. It consists of a box or chamber made by enlarging the hole and a gland containing compressed packing. On a well being artificially lifted by means of a sucker rod pump, the polished rod operates through a stuffing box, preventing escape of oil and diverting it into a side outlet to which is connected the flow line leading to the oil and gas separator or to the field storage tank. For a bottomhole pressure test, the wireline goes through a stuffing box and lubricator, allowing the gauge to be raised and lowered against well pressure. The lubricator provides a pressure-tight grease seal in the stuffing box.

n: a short, threaded piece of pipe used to adapt parts of the drilling string that cannot otherwise be screwed together because of differences in thread size or design. A sub (a substitute) may also perform a special function. Lifting subs are used with drill collars to provide a shoulder to fit the drill pipe elevators; a kelly saver sub is placed between the drill pipe and the kelly to prevent excessive thread wear of the kelly and drill pipe threads; a bent sub is used when drilling a directional hole.

n: a pump that is placed below the level of fluid in a well. It is usually driven by an electric motor and consists of a series of rotating blades that impart centrifugal motion to lift the fluid to the surface.

n: a special steel pumping rod. Several rods screwed together make up the mechanical link from the beam pumping unit on the surface to the sucker rod pump at the bottom of a well. Sucker rods are threaded on each end and manufactured to dimension standards and metal specifications set by the petroleum industry. Lengths are 25 or 30 feet (7.6 or 9.1 meters); diameter varies from 1/2 to 1 1/8 inches (12 to 30 millimeters). There is also a continuous sucker rod (trade name: Corod™).

n: the downhole assembly used to lift fluid to the surface by the reciprocating action of the sucker rod string. Basic components are barrel, plunger, valves, and hold-down. Two types of sucker rod pumps are the tubing pump, in which the barrel is attached to the tubing, and the rod, or insert, pump, which is run into the well as a complete unit.

n: a method of artificial lift in which a subsurface pump located at or near the bottom of the well and connected to a string of sucker rods is used to lift the well fluid to the surface. The weight of the rod string and fluid is counterbalanced by weights attached to a reciprocating beam or to the crank member of a beam pumping unit or by air pressure in a cylinder attached to the beam.

n: the first string of casing (after the conductor pipe) that is set in a well. It varies in length from a few hundred to several thousand feet (meters).

n. a hollow mandrel fitted with swab cups used for swabbing. v. to operate a swab on a wireline to lower the pressure in the well bore and bring well fluids to the surface when the well does not flow naturally. Swabbing is a temporary operation to determine whether the well can be made to flow. If the well does not flow after being swabbed, a pump is installed as a permanent lifting device to bring the oil to the surface.