novatech mud pump parts pricelist
Nova-Tech offers a wide variety of parts to keep your chemical metering pumps in operation. Some of these parts include gaskets, washers, valves, tubing and much more.
Design innovation has been the driving force for Weir Novatech and its rigid full open valve and seat. Novatech offers valves and seats for all major well service and mud pump applications including work-over, cementing, acidizing, fracturing and drilling. Weir Novatech valves and seats are manufactured by combining the advantages of forged steel to assure impact strength and precision casting to maximize flow and minimize fluid turbulence. All Weir Novatech valves and seats are manufactured to rigid quality control standards. Weir Novatech is the leader in full open valve and seat technology, providing the first drilling valve and seat in the industry rated for continuous service at 7500 PSI. Available in API 4, 5, 6, 7 and 8 sizes, plus seats for all OEM tapers. Weir Novatech manufacturers the strongest and most reliable valve and seat in the industry.
FLUID END EXPENDABLE PUMP PARTSBaker SPD62DOUBLE ANGLE O-RING VALVEThe Double Angle O-ring Valve is made with a tough one-piece body to run more hours between change outs. It"s made withcarburized premium alloy steel to resist wear, provide a positive seal, and help protect against wash out or damage to the pump.FEATURESSpecified for all drilling operations up to and exceeding 5,000 psi Maximum operating temperature is 170F Patented polyurethane insert is noted for its Double Angle 55seal contact surface, which maintains cylinder priming during pump shutdown Sizes fit most mud pumps Shelf life of polyurethane insert is maximum of 5 years Body is a one-piece design, configured to give maximum containment of the insert with minimum use of materialDOUBLE ANGLE O-RING BLUE STREAK HIGH TEMPERATURE VALVEThe High Temperature Double Angle O-ring Valve body is a one-piece design, configured to give maximum containment of the insert with minimum use of material. The valve and insert configuration has been operated at pressures up to and exceeding 5,000 psi. FEATURESMaximum operating temperature is 200FShelf life of polyurethane insert is maximum of 5 yearsSTANDARD PLATE TYPE VALVEThe Standard Plate Type Valve is extremely durable to its premium forged alloy steel body and its unique design. It has been proven by more than 50 years of oilfield service. To prevent dry pistons and liners at startup, the valve features a patented double angle polyurethane insert that maintains cylinder priming during pump shut-down. The precise control of insert pre-load is accomplished with a flat ground insert retaining plate and split retainers. The insert can be replaced in the field with minimum down time. This valve is designed to fit pumps in the oilfield and is used with Baker SPD seats. FEATURESSpecified for all drilling operation up to and exceeding3,500 psiMaximum temperature rating for the standard polyurethane insert is 170FMaximum temperature rating for the Buna-N rubber insert is225FAvailable with Buna-N rubber or polyurethane insertsShelf life of polyurethane insert is maximum of 5 yearsShelf life of Buna-N rubber is maximum of 10 yearsValves with rubber lipless inserts are rated for pressure up to2,500 psiNote: Baker SPD Double Angle O-ring and Standard Plate Type Valves do not interchange with any other manufacturer.Double Angle O-ring Seat, Spring, and ValveDouble Angle O-ring Seat, Spring, and High Temperature ValveStandard Plate Type Seat, Spring, and ValveVALVES AND SEATS 2007 SPD. All rights reserved.4302 Prot, San Antonio, Texas 78219, Tel 1-800-688-5650 or (210)-304-5650, Fax (210) 304-5641Triplex Pump PistonsSPD provides a wide variety of pistons for mud pump appli-cations, including bonded, urethane, rubber, and replaceable rubber or urethane inserts.SPDs bonded urethane pistons are designed for resistance to extrusions and abrasions. With water cooling, these pis-tons will provide optimum performance in oil base mud and high drilling pressures. Bonded urethane pistons are rated for drilling opera-tions up to and exceeding 5,000 psi Urethane pistons provide extended service life under high pressure The Blue Streak
High Temperature Bonded Urethane Triplex PistonTriplex BondedRubber PistonFor more information on liners and other products, please visit us at www.ForumSPD.com or email sales@ForumSPD.com.Zirconia Ceramic Liners HP Design with shoulder on hull to prevent sleeve slippage SPD ID tolerances is +.010/-.000 - Industry allowance is +.015/-.000 Surface nish 4 8 RMS - Chrome sleeved liner nish 16 20 RMS Expected run life exceeding 10,000 hours Hardness: HV 0.3 kg/mm - 1100/1200 (92 94 Rc) (Chrome sleeved liners are 60 64 Rc) Ceramic liners do not create ID ridges which are common in high chrome liners. ID ridges are a cause of piston failures. Ceramic liners improve piston run life. Ceramic liners are pressure rated to pump performance by piston size. Liners are available in sizes 4-1/2 to 7. Liners are available for popular pumps: EMSCO: FC-2200, FB-1300/1600, F-800/1000 Gardner Denver: PX-11, PZ-10/11, PZ-8/9 National: 14-P-200/220, 12-P-160, 10-P-130 Oilwell: A1400/1700PT Wirth: TPK-2200, TPK-1600/2000 Liners for other pump models and liner sizes available upon request.For more information on liners and other products, please visit us at www.ForumSPD.com or email sales@ForumSPD.com. You can also contact us by calling 1-800-688-5650. Zirconia Sleeved Liners for Mud Pumps in Drilling Applications Basic description of Zirconium Oxide/Zirconia: Zirconia engineered ceramic parts can be formed by single axis pressing, isostatic pressing, injection molding, slip casting, or extrusion. Parts can "green machined" to near net size before firing and then "hard" ground using diamond tooling to tolerances less than 0.0002" (0.005 mm). Special grades of zirconia can be enhanced with additives to create a multiphase material and also metallized creating an option to be brazed to metal parts. Applications: Although there are a number of uses for Zirconia, the application of a Zirconia sleeve for a mud pump liner is gaining increasing attention. Although other materials have been used for mud pump liners such as high chromed sleeves and Aluminum Oxide sleeves, Zirconia is gaining favor in this application. A Zirconia sleeve is much harder than a chrome sleeve and therefore offers longer life. Although Ziconia is softer than Alumina, it is not as brittle and therefore will survive low impact shock loading and moderately rough handling. The run life of these two ceramic materials is very close, however because of the careful handling required by Alumina sleeved liners to prevent cracking damage, Zirconia liners are preferred. The Multiphase compound process results in a much smaller grain size which is one of the factors to improve wear life. Properties of Zirconia PSZ MS Grade and Zirconia Multiphase Properties Units Test Temp. Zirconia MS Grade Zirconia Multiphase Density G/cm3 20qC 5.74 5.6-5.7 Flexural Strength MPa 20qC 725 650-800 Tensile Strength MPa 20qC 450 - Weibull Modulus m 20qC >30 >25 Compressive Strength MPa 20qC 1990 1900 Modulus of Elasticity GPa 20qC 205 210-220 Poissons Ratio 20qC 0.31 0.31 Hardness HV0.3 kg/mm2 20qC 1120 1100-1200 Fracture Toughness MPam 20qC 8-12 11-14 Average Grain Size Pm - 40 0.35 - 2 Thermal Conductivity W/m-K 20qC 3.08 2.5 Thermal Expansion Coefficient X 10-6/C 20-400qC 10.2 9.1 Specific Heat J/g-K 20qC 0.47 0.40 Operational Characteristics: Standard chrome sleeve liners wear at a rate of about .007" to .010" on the diameter per 100 hours under normal conditions. When a liner reaches about .070" over nominal diameter the engagement with the piston reduces to a point that blow by begins, resulting in piston failure. The liner wears like a barrel on the ID resulting in the maximum wear at the center of the stroke. The ends of the liner will be at the original nominal diameter. Ceramic sleeve liner will wear in the same way as chrome liners but at a rate of about .001" or less per 100 hours. This rate of wear will result in potential life of 10,000 or more hours. Of course there are a number of variables which would shorten or even lengthen the run time. Recent tests conducted with KCA Duetag and Nabors Drilling have confirmed that wear of only .020 or less have occurred in 4000 hours. Projection of this wear rate would indicate a life of 14,000 hours or more. Urethane pistons are recommended for use with ceramic liners. Piston life in a ceramic liner is variable. The initial piston normally will only run about 200 hours or less. During the initial run the piston further smoothes the liner ID. Subsequent pistons have been known to run much longer up to 500 or 600 hours. However, as the liner becomes worn, the piston lip will begin to loose interference with the liner ID, reducing run life. The above noted run times are dependent on operating conditions. Typical conditions are pressure to 3800 psi, stroke rate to 90 spm, temperature below 170 degrees F, clean mud with weights of 11 to 14 lbs. and a high volume water flush to the back of the piston is required. Higher pressures, stroke rates and temperatures will increase the wear rate.
1 TABLE OF CONTENTS Catalogue Instructions Page 2 Part Number Listings by Pumps Page 3-14 Price List Page 15 Flyer About Novatech Page 17 Flyer Novatech Well Service Valves & Seats Page 18 Flyer Novatech Full Open Drilling Valves & Seats Page 19 Flyer Novatech Full Open Drilling Valves & Seats, Design Details Page 20 Flyer Novatech Full Open Drilling Valves & Seats, Fluid End Advantages Page 21 Flyer Novatech Full Open Drilling Valves & Seats, Inserts Page 22 Flyer Novatech Full Open Drilling Valves & Seats, Puller Heads Page 23 Flyer Novatech Stem Guided Drilling Valves, Seats, & Inserts Page 24 Flyer Novatech Pistons Page 25 Novatech Limited 8388 Hawn Freeway Dallas, Texas 75217 (214) 398-1491 (800) 328-1491 214-398-2214 (FAX) Page 2 NOVATECH VALVE & SEAT CATALOGUE The following footnotes apply throughout this catalogue. Footnotes correlate with pictures below.
2 1 Denotes Full Open Valves with Cast-N-Place non-replaceable Inserts. Valves and Seats interchangeable with Harrisburg roughneck Valves and Seats 2 Denotes Full Open Valves with special High Temperature Cast-N-Place non-replaceable Inserts. Valves and Seats interchangeable with Harrisburg roughneck Valves and Seats 3 Denotes Full Open Valves with Replaceable Novatech Snap-On Inserts. Inserts not interchangeable with Harrisburg roughneck Inserts. Valves and Seats interchangeable with Harrisburg roughneck 4 Denotes Stem Guided Valves with Cast-N-Place non-replaceable Inserts, one-piece valve body. Valves and Seats interchangeable with Mission Supreme Valves and Seats 5 Denotes Stem Guided Valves with Replaceable Inserts. Threaded Retainer Plate, Inserts, Valves and Seats interchangeable with Mission Supreme Valves and Seats * Denotes Well Service Valves with Replaceable Novatech Snap-On Inserts.
3 Inserts interchangeable with Harrisburg roughneck Inserts. Valves & Seats interchangeable with roughneck Valves & Seats In the pump listings: Part Numbers above the underline denote Mud Pump Full Open Valve and Seat Part Numbers below the underline denote Stem Guided Valve and Web Seat # Denotes Optional Valve, Seat, or Spring for these pumps only! 1 2 3 4 5 * Cast-N-Place is a Trademark of Novatech Limited and is protected by U. S. Patent No. 6,955,181. Catalogue Dated: March 13, 2006 Page 3 Pump Model Plunger Size Valve Part # Seat Part # Spring Part # Insert Part # Cage Part #Puller Part # APLEX SC 300L Discharge Suction ND-4-V1* ND-4-V1* ND-4-S3 ND-4-S2 5710-33 5710-33 NF-4-I NF-4-I ND-4-C1 ND-4-C1 ND-4-PH ND-4-PH BA0JI 1600 1300 ND-7-V21 ND-7-V2H2ND-7-V13 ND-7-EEF4NU5C-EEF5ND-7-S1 ND-7-S1 ND-7-S1 N7 DDB1 N7 DDB1 5710-115L 5710-115L 5710-115L 5710-115 5710-115 ND-7-I NUDD-7B ND-7-PH ND-7-PH ND-7-PH 1000 800 ND-6-V21 ND-6-V2H2ND-6-V13 ND-6-EH4 NU5B-EH5ND-6-S6 ND-6-S6 ND-6-S6 N6 ADDB6 N6 ADDB6 5710-115 5710-115 5710-115 5710-115 5710-115 ND-6-I NUDD-6AB ND-6-PH ND-6-PH ND-6-PH BJ Pacemaker (Horizontal Suction)
5 H-1600 C-1300 C-1800 J-2000 3 -4 4 -5 4 -5 5 -6 6 -6 NF-4-V1* NF-5-V1* NF-5-V1-C*1NF-6-V1* NF-7-V1* NF-4-S1 NF-5-S1 NF-5-S1 NF-6-S3 NF-7-S1 19000-4 19000-2 19000-2 19000-1 1235-140 NF-4-I NF-5-I NF-6-I NF-7-I ND-4-PH ND-5-PH ND-5-PH NF-6-PH NF-7-PH DOWELL MD01, ME02, ME03, MF04, TD04, TE04, TE05, TF04-05(Dis), TF06, TF07, TF09, TG05, TG06, TH05, TH08, TL05, TL06, TL07, OG01, OG02, OL02, OL03, FOP1, EOP1, EOP12 Suction Suction Suction Suction Discharge NF-5-V1C1 NF-5-V1C1 -15K NF-5-V1C1 -10K NF-5-V1C1 -5K NF-5-V1C1 NF-5D-S1 NF-5D-S1 NF-5D-S1 NF-5D-S1 NF-5D-S1 ND-5-PH ND-5-PH ND-5-PH ND-5-PH ND-5-PH Superscript Numbers or Symbols after each part number are keyed to descriptions on page 1 Page 4 Pump Model Plunger Size Valve Part # Seat Part # Spring Part # Insert Part # Cage Part # Puller Part # ELLIS WILLIAMS 14-W-400 ND-7-V21 ND-7-V2H2ND-7-V13 ND-7-EEF4NU5C-EEF5ND-7-S1 ND-7-S1 ND-7-S1 N7 DDB1 N7 DDB1 5710-32 5710-32 5710-32 5710-32 5710-32 ND-7-I NUDD-7B ND-7-PH ND-7-PH ND-7-PH 15-W-600 16-W-800 ND-8-V21 ND-8-S2 5710-32 ND-8-PH W-1000, 9-W-1000 W-600.
6 WH-600 ND-6-V21 ND-6-V2H2ND-6-V13 ND-6-EH4 NU5B-EH5ND-6-S6 ND-6-S6 ND-6-S6 N6 ADDB6N6 ADDB65710-115 5710-115 5710-115 5710-115 5710-115 ND-6-I NUDD-6AB ND-6-PH ND-6-PH ND-6-PH W-3000 ND-8-V21 ND-8-S2 5710-115L ND-8-PH W-1400, W-2000 ND-7-V21 ND-7-V2H2ND-7-V13 ND-7-EEF4NU5C-EEF5ND-7-S1 ND-7-S1 ND-7-S1 N7 DDB1 N7 DDB1 5710-115L 5710-115L 5710-115L 5710-115 5710-115 ND-7-I NUDD-7B ND-7-PH ND-7-PH ND-7-PH W-440-LP, W-446 WH-440 NF-4-V7* NF-4-V2*#NF-4-S5 5710-38 5710-113# NF-4-IA ND-4-PH W-440-HP Suction Discharge NF-2-V1* NF-4-V2* NF-2-S2 NF-4-S5 5710-17 5710-38 NF-2-I NF-4-IA NF-2-C1 ND-4-PH W-250-B,-C NF-2-V1* NF-2-S2 5710-17 NF-2-I NF-2-C1 Superscript Numbers or Symbols after each part number are keyed to descriptions on page 1 Page 5 Pump Model Plunger Size Valve Part # Seat Part # Spring Part # Insert Part # Cage Part #Puller Part # EMSCO D-850, DC-850 DC-1000, DC-1650 DC-1350, DB-700 D-550, DA-500 DB-550, C-16.
9 FAIRBANKS MORSE Fig. 6188 ND-7-V21 ND-7-V2H2ND-7-V13 ND-7-EEF4NU5C-EEF5ND-7-S1 ND-7-S1 ND-7-S1 N7 DDB1 N7 DDB1 ND-7-I NUDD-7B ND-7-PH ND-7-PH ND-7-PH Fig. 6285, 6185, 6183 NF-4-V5* NF-4-S8 5710-03 NF-4-I ND-4-PH Fig. 6182, 6181 NF-3-V6* NF-3-S6 5710-03 NF-3-IA Superscript Numbers or Symbols after each part number are keyed to descriptions on page 1 Page 6 Pump Model Plunger Size Valve Part # Seat Part # Spring Part # Insert Part # Cage Part # Puller Part # GARDNER DENVER (DUPLEX) KJ-KXJ-B, GN-GXQ GQ-GXO, GN-GXN GQ-GXN, FK-FXK ND-8-V21 ND-8-S2 5710-32 ND-8-PH EJ-EQ, EN-EQ EN-EXQ, EJ-FXQ EN-EN, EJ-EN EJ-EXN, EN-EXN FZ-FXZ, FY-FXX FY-FS, FY-FXD FO-FXO, FO-2000 FO-FXO-A Thru -K ND-7-V21 ND-7-V2H2ND-7-V13 ND-7-EEF4NU5C-EEF5ND-7-S5 ND-7-S5 ND-7-S5 N7 DDB5 N7 DDB5 5710-32 5710-32 5710-32 5710-32 5710-32 ND-7-I NUDD-7B ND-7-PH ND-7-PH ND-7-PH FXN, EK-EK, EK-EXK ND-7-V21 ND-7-V2H2ND-7-V13 ND-7-EEF4NU5C-EEF5ND-7-S1 ND-7-S1 ND-7-S1 N7 DDB1 N7 DDB1 5710-32 5710-32 5710-32 5710-32 5710-32 ND-7-I NUDD-7B ND-7-PH ND-7-PH ND-7-PH FXZ-FXZ H, -J FXO-FXO, -B, -L, -M ND-5-V21 ND-5-S5 5710-30 ND-5-PH FD-FS, FD-FJ-A FD-FJ-B, FD-FXD FC-FS, EF-FS EF-2000, FD-FXX FG-FXG, -P, -R, -T FG-AG, FG-AG-B FG-AG-D.
10 FG-2000 FG-4000, FG-FXG FG-FXG -A Thru -L FD-FXX-J NF-4-V5* NF-4-S8 5710-03 NF-4-I ND-4-PH EF-FXD, EF-PXD FC-FXD-A Thru -L FC-FXD, FC-FXO EW, EW-1000, FJ-FS EW-FJ, FJ-FJ EW-PXD, EF, ET ET-PXD, FA-FXX FC-FXX-A Thru -M, -V FC-FXX-S EF-FXX-AS Thru -D NF-4-V7* NF-4-S2 5710-03 NF-4-IA ND-4-PH FC-FXD-R Thru -Z FC-FXX-Z FC-FXX -AA Thru -AG NF-4-V7* NF-4-S12 5710-03 NF-4-IA ND-4-PH LF-5, FF-AF, FF-AXF FF-2000, FF-4000 FF-FXF, -A Thru -E, -M NF-3-V6* NF-3-S6 5710-03 NF-3-IA LF-5, FF-AF, FF-AXF FF-2000, FF-4000 FF-FXF, -A Thru -E, -M NF-3-V6* NF-3-S6 5710-03 NF-3-IA Superscript Numbers or Symbols after each part number are keyed to descriptions on page 1 Page 7 Pump Model Plunger Size Valve Part # Seat Part # Spring Part # Insert Part # Cage Part #Puller Part # GARDNER DENVER (TRIPLEX) GD 3000HP Medium Pressure Med-High Pressure F.