oil rig mud pump explosion brands
This article is about the explosion of the drilling rig Deepwater Horizon. For the subsequent oil spill, see Deepwater Horizon oil spill. For other related articles, see Deepwater Horizon (disambiguation).
The Deepwater Horizon drilling rig explosion was an April 20, 2010 explosion and subsequent fire on the semi-submersible mobile offshore drilling unit, which was owned and operated by Transocean and drilling for BP in the Macondo Prospect oil field about 40 miles (64 km) southeast off the Louisiana coast. The explosion and subsequent fire resulted in the sinking of the Deepwater Horizon and the deaths of 11 workers; 17 others were injured. The same blowout that caused the explosion also caused an oil well fire and a massive offshore oil spill in the Gulf of Mexico, considered the largest accidental marine oil spill in the world, and the largest environmental disaster in United States history.
Deepwater Horizon was a floating semi-submersible drilling unit — a fifth-generation, ultra-deepwater, dynamically positioned, column-stabilized drilling rig owned by Transocean and built in South Korea. The platform was 396 feet (121 m) long and 256 feet (78 m) wide and could operate in waters up to 8,000 feet (2,400 m) deep, to a maximum drill depth of 30,000 feet (9,100 m).Transocean state the platform had historically been used for deeper wells, including the deepest underwater gas and oil well.$560 million platform was built by Hyundai Heavy Industries in South Korea and completed in 2001. It was owned by Transocean, operated under the Marshalese flag of convenience, and was under lease to BP until September 2013.Deepwater Horizon was on Mississippi Canyon Block 252, referred to as the Macondo Prospect, in the United States sector of the Gulf of Mexico, about 41 miles (66 km) off the Louisiana coast.Minerals Management Service"s lease sale.rig was drilling an exploratory well.subsea producer.casing was being run and cemented at the time of the accident. Once the cementing was complete, it was due to be tested for integrity and a cement plug set to temporarily abandon the well.
The rig owner, Transocean, had a "strong overall" safety record with no major incidents for 7 years.Minerals Management Service (MMS) investigation took place on Transocean rigs. However, in the 3 years from 2008 to February 15, 2010, Transocean was the owner of 42% of rigs active in the Gulf, but was responsible for 73% of incidents. Industry surveys saw this as an effect of its November 2007 merger with rival GlobalSantaFe. Transocean was described as having had previous problems with both cement seals (in 2005) and blowout preventers (in 2006), both the suspected cause of the Deepwater Horizon disaster; however, the company stated that cementing was a task completed by third party labourers, and that it had "a strong maintenance program to keep blowout preventers working".
In 2008 and 2009, the surveys ranked Transocean last among deep-water drillers for "job quality" and second to last in "overall satisfaction". For three years before the merger, Transocean was the leader or near the top in both measures. Transocean ranked first in 2008 and 2009 in a category that gauges its in-house safety and environmental policies. There were few indications of any trouble with the Deepwater Horizon before the explosion. The rig won an award from the MMS for its 2008 safety record, and on the day of the disaster, BP and Transocean managers were on board to celebrate seven years without a lost-time accident. A BP spokesman said rigs hired by BP have had better safety records than the industry average for six years running, according to MMS statistics that measure the number of citations per inspection. BP has been a finalist for a national safety award from the MMS for the past two years. [BP spokesperson Toby Odone] wouldn"t comment on BP"s relationship with Transocean after the Gulf disaster but said BP continues to use Transocean rigs.
In February 2009, BP filed a 52-page exploration and environmental impact plan for the Macondo well with the Minerals Management Service (MMS), an arm of the United States Department of the Interior that oversees offshore drilling. The plan stated that it was "unlikely that an accidental surface or subsurface oil spill would occur from the proposed activities".environmental impact study after concluding that a massive oil spill was unlikely.
The BP wellhead had been fitted with a blowout preventer (BOP), but it was not fitted with remote-control or acoustically activated triggers for use in case of an emergency requiring a platform to be evacuated. It did have a dead man"s switch designed to automatically cut the pipe and seal the well if communication from the platform is lost, but it was unknown whether the switch was activated.
The US Coast Guard had issued pollution citations for Deepwater Horizon 18 times between 2000 and 2010, and had investigated 16 fires and other incidents. These incidents were considered typical for a Gulf platform and were not connected to the April 2010 explosion and spill.Deepwater Horizon had other serious incidents, including one in 2008 in which 77 people were evacuated from the platform when it tilted and began to sink after a section of pipe was incorrectly removed from the platform"s ballast system.
In March 2010, the rig experienced problems that included drilling mud falling into the undersea oil formation, sudden gas releases, a pipe falling into the well, and at least three occasions of the blowout preventer leaking fluid.kicked due to resistance from high gas pressure.
According to officials, 126 people were on board, of whom 79 were Transocean employees, seven were from BP, and 40 were contracted; several of the BP and Transocean executives were on board for a tour of the rig, maintenance planning, annual goals review, a "Drops" safety campaign, and to congratulate the senior staff of the rig for 7 years of operations without a lost time incident.
The Coast Guard interviewed the uninjured workers on the Damon Bankston for several hours and then transferred them to another rig; the workers arrived in Port Fourchon, Louisiana, more than 24 hours later. The workers were transported to a hotel in Kenner, Louisiana, where they were provided with food, medical attention, and rooms with showers, and asked to fill out incident response forms. An attorney for a worker who brought suit against Transocean claimed that once the workers got to shore, "they were zipped into private buses, there was security there, there was no press, no lawyers allowed, nothing, no family members" and were coerced into signing the forms before being released; Transocean denied the allegation.
On the morning of April 22, Coast Guard Petty Officer Ashley Butler stated that "oil was leaking from the rig at the rate of about 8,000 barrels (340,000 US gallons; 1,300,000 litres) of crude per day."remotely operated underwater vehicles (ROVs) were sent down in an attempt to cap the well but were unsuccessful.Rear Admiral Mary Landry expressed cautious optimism of zero environmental impact, stating that no oil was emanating from either the wellhead or the broken pipes and that oil spilled from the explosion and sinking was being contained.
On November 8, 2010, the inquiry by the Oil Spill Commission revealed its findings that BP had not sacrificed safety in attempts to make money, but that some decisions had increased risks on the rig.
Valves to prevent cement backflow did not close. Weatherford"s Auto-Fill float collar, which includes two flapper-type check valves, was installed at Macondo 180 ft above the reamer shoe at casing bottom. The valves are held open by a 2-inch diameter auto-fill tube to allow the casing to fill with mud while it is lowered down the well.
Pressure test wrongly interpreted. Drill pipe was run to 8,367 ft, and was thought to be ready for mud displacement. During the "negative pressure test", for which there was no detailed procedure, a "no flow" result from the kill line was accepted, while a 1,400 psi result on the drill pipe was ignored.
Leak not spotted soon enough. While displacing the mud with seawater, reservoir fluids rising up the casing should have been detected by water inflow and mud outflow monitoring before arrival of hydrocarbons at the rig floor, but no reasonably accurate outflow versus inflow observations were made.
Mud–gas separator failure. Instead of venting mud and gas directly off the rig, the crew allowed it to flow through a device to separate gas from the flow of mud, which was overwhelmed.
On April 21, 2011, BP filed $40 billion worth of lawsuits against rig owner Transocean, cementer Halliburton and blowout-preventer manufacturer Cameron. The oil firm alleged that failed safety systems and irresponsible behaviour of contractors had led to the explosion, including claims that Halliburton "negligently" failed to use cement-modelling software OptiCem properly to analyze safe well requirements. Part of the modelling concern was about the number of stabilising devices, known as centralisers, the well required; 21 were called for, but only 6 were used.
In October 2011, Anadarko Petroleum agreed to pay BP $4 billion and the two companies settled all claims between them.U.S. Oil Pollution Act, among other costs.
On September 4, 2014, U.S. District Judge Carl Barbier ruled BP was guilty of gross negligence and willful misconduct under the Clean Water Act (CWA). He described BP"s actions as "reckless," while he said Transocean"s and Halliburton"s actions were "negligent". He apportioned 67% of the blame for the spill to BP, 30% to Transocean, and 3% to Halliburton. Fines would be apportioned commensurate with the degree of negligence of the parties, measured against the number of barrels of oil spilled. Under the Clean Water Act fines can be based on a cost per barrel of up to $4,300, at the discretion of the judge. The number of barrels was in dispute at the conclusion of the trial with BP arguing 2.5 million barrels were spilled over the 87 days the spill lasted, while the court found that 4.2 million barrels were spilled. BP issued a statement disagreeing with the finding, and saying the court"s decision would be appealed.
In 2011, Dispatches aired March 28, 2011, a documentary by James Brabazon, BP: In Deep Water, about the oil company, BP, covering oil spills in the gulf of Mexico and other incidents and its relationship with governments.
In 2014, Vanishing Pearls: The Oystermen of Pointe a la Hache, Louisiana, documented the town of nearly 300 struggling to survive following the BP Oil Spill that left their crop dead and finances in ruin.
In 2015, After the Spill,Jon Bowermaster investigates how the disaster affected local economies and the health of humans, animals, and food sources, and with Corexit, where all the oil went, as a follow-up to the pre-spill SoLa, Louisiana Water Stories, in post-production when the Deepwater Horizon exploded.
"BP confirms that Transocean Ltd issued the following statement today" (Press release). BP. April 21, 2010. Archived from the original on April 25, 2010. Retrieved April 21, 2010.
"Central Gulf of Mexico Planning Area Lease Sale 206 Information". US Minerals Management Service. August 8, 2008. Archived from the original on June 7, 2010. Retrieved June 6, 2010.
Gold, Russell; Casselman, Ben; Chazan, Guy (April 28, 2010). "Leaking Oil Well Lacked Safeguard Device". The Wall Street Journal. Retrieved May 26, 2010.
Jordans, Frank; Burke, Garance (April 30, 2010). "Rig had history of spills, fires before big 1". Huffington Post. Associated Press. Retrieved May 1, 2010.
"Accident Investigation Report" (PDF). Minerals Management Service. May 26, 2008. Archived from the original (PDF) on May 20, 2010. Retrieved April 22, 2010.
"Transocean Deepwater Horizon Explosion-A Discussion of What Actually Happened?". Drilling Ahead. April 26, 2010. Archived from the original on October 24, 2011. Retrieved October 11, 2011.
Resnick-Ault, Jessica; Klimasinska, Katarzyna (April 22, 2010). "Transocean Oil-Drilling Rig Sinks in Gulf of Mexico". Bloomberg L.P.Retrieved April 22, 2010.
"Deepwater Horizon Accident Investigation Report" (PDF). BP. September 8, 2010. Archived from the original (PDF) on October 6, 2016. Retrieved October 4, 2016.
USCG & MMS Joint Investigation of Deepwater Horizon Explosion, Haire and Ezell Testimony May 28, 2010 (digital media). C-Span. May 28, 2010. Event occurs at 38:30, 1:01:05, 1:20:37. Retrieved June 5, 2010.
Kirkham, Chris (April 22, 2010). "Rescued oil rig explosion workers arrive to meet families at Kenner hotel". New Orleans Metro Real-Time News. The Times-Picayune. Retrieved April 22, 2010.
McGill, Kevin (April 22, 2010). "11 missing in oil rig blast may not have escaped". Salon Media. Associated Press. Archived from the original on June 3, 2010. Retrieved April 22, 2010.
RAW: Interview with Rear Adm. Mary Landry. Clip Syndicate. WDSU NBC. April 23, 2010. Archived from the original on February 24, 2021. Retrieved April 30, 2010.
"Deepwater: The Gulf Oil Disaster and the Future of Offshore Drilling" (PDF). National Commission on the BP Deepwater Horizon Oil Spill and Offshore Drilling. p. 4. Retrieved May 23, 2021.
Weber, Harry R.; Kunzelman, Michael; Cappiello, Dina (September 8, 2010). "All eyes on BP report on Gulf". Oil Spill News/Artesia News. Associated Press. Archived from the original on July 23, 2011. Retrieved March 16, 2016.
Lee, Yong Gyo; Garza-Gomez, Xavier; Lee, Rose M. (January 8, 2018). "Ultimate Costs of the Disaster: Seven Years After the Deepwater Horizon Oil Spill". Journal of Corporate Accounting & Finance. 29: 69–79. doi:10.1002/jcaf.22306.
DP/30: The Oral History Of Hollywood (October 30, 2014). "The Great Invisible, Margaret Brown". Archived from the original on November 18, 2021. Retrieved July 9, 2017 – via YouTube.
The Aspen Institute (September 5, 2014). "The Great Invisible (Post-Screening Discussion)". Archived from the original on November 18, 2021. Retrieved July 9, 2017 – via YouTube.
"Meet David Murphy: The Next Generation of Scientists (Gulf Dispatches)". Archived from the original on November 18, 2021. Retrieved February 11, 2020 – via www.youtube.com.
During drilling in Oil and Gas exploration, drilling mud or Bentonite is pumped into boreholes for multiple reasons. Pumping drill mud into boreholes cools the drill bit as well as bringing drill cuttings to the surface as the way in which mud is pumped into boreholes forms a closed loop system. The use of drilling mud also provides hydrostatic pressure to prevent liquids such as oil and gas rising to the surface, as drilling mud is thixotropic meaning when it is not agitated it stiffens forming a mud which is an effective liquid and gas barrier.
WASHINGTON A confidential survey of workers on the Deepwater Horizon in the weeks before the oil rig exploded showed that many of them were concerned about safety practices and feared reprisals if they reported mistakes or other problems.
In the survey, commissioned by the rig’s owner, Transocean, workers said that company plans were not carried out properly and that they “often saw unsafe behaviors on the rig.”
A spokesman for Transocean, who confirmed the existence of the reports, wrote in an e-mail message that most of the 26 components on the rig found to be in poor condition were minor and that all elements of the blowout preventer had been inspected within the required time frame by its original manufacturer, Cameron. The spokesman, Lou Colasuonno, commenting on the 33-page report about workers’ safety concerns, noted that the Deepwater Horizon had seven consecutive years without a single lost-time incident or major environmental event.
The two reports are likely to broaden the discussion of blame for the April 20 explosion, which killed 11 workers and led to the gusher on the seafloor that has been polluting the Gulf of Mexico for months.
The first report focused on the its “safety culture” and was conducted by a division of Lloyd’s Register Group, a maritime and risk-management organization that dispatched two investigators to inspect the rig March 12 through 16. They conducted focus groups and one-on-one interviews with at least 40 Transocean workers.
The second report, on the status of the rig’s equipment, was produced by four investigators from a separate division of Lloyd’s Register Group, also on behalf of Transocean.
These investigators were scheduled to inspect the rig in April. While the report described workers’ concerns about safety and fears of reprisals, it did say that the rig was “relatively strong in many of the core aspects of safety management.” Workers believed teamwork on the rig was effective, and they were mostly worried about the reaction of managers off the rig.
“Almost everyone felt they could raise safety concerns and these issues would be acted upon if this was within the immediate control of the rig,” said the report, which also found that more than 97 percent of workers felt encouraged to raise ideas for safety improvements and more than 90 percent felt encouraged to participate in safety-improvement initiatives.
But investigators also said, “It must be stated at this point, however, that the workforce felt that this level of influence was restricted to issues that could be resolved directly on the rig, and that they had little influence at Divisional or Corporate levels.”
Investigators also said “nearly everyone” among the workers they interviewed believed that Transocean’s system for tracking health and safety issues on the rig was “counter productive.”
Many workers entered fake data to try to circumvent the system, known as See, Think, Act, Reinforce, Track or Start. As a result, the company’s perception of safety on the rig was distorted, the report concluded.
Even though it was more than a month before the explosion, the rig’s safety audit was conducted against the backdrop of what seems to have been a losing battle to control the well.
On the March visit, Lloyd’s investigators reported “a high degree of focus and activity relating to well control issues,” adding that “specialists were aboard the rig to conduct subsea explosions to help alleviate these well control issues.”
The mechanical problems discovered by investigators found problems with the rig’s ballast system that they said could directly affect the stability of the ship. They also concluded that at least one of the rig’s mud pumps was in “bad condition.”
The report also cited the rig’s malfunctioning pressure gauge and leaking parts and faulted the decision by workers to use a type of sealant “proven to be a major cause of pump bearing failure.”
Federal investigators have been focusing on the role that inadequate mud weight played in the blowout. Shortly before the explosion, workers on the rig replaced the heavy drilling mud with a lighter seawater. Drilling experts have speculated that having chosen a better mud weight could have prevented the disaster.
While the equipment report says the device’s control panels were in fair condition, it also cites a range of problems, including a leaking door seal, a diaphragm on the purge air pump needing replacement and several error-response messages.
The two Transocean-commissioned reports obtained by The Times echo the findings of a maintenance audit conducted by BP in September 2009. But the Transocean-commissioned reports indicate that maintenance concerns existed just days before the explosion and the rig owner was aware of them. The 2009 BP audit found that Transocean had left 390 maintenance jobs undone, requiring more than 3,500 hours of work. The BP audit also referred to the amount of deferred work as “excessive.”
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While drilling a coal seam gas well at 28 m the power end covers of the mud pump exploded. Some side cover fragments were ejected up to 8 m away from the mud pump, while other fragments from the drive side of the mud pump damaged the drive belts and cage. The top cover was flipped off, coming to rest upside down at the rear of the mud pump.
Fires were ignited both inside the mud pump and on the exhaust system of the mud pump engine and were extinguished using hand held fire extinguishers.
The internal oil lubrication hose became disconnected from its fitting causing the lubrication pump to dump oil into the sump (Figure 2). Internal piping then failed to lubricate and cool the pump bearings, pistons and crossheads.
Insufficient lubrication within the power end of the mud pump created hot spots (Figure 3) and oil vapour resulting in a low pressure/high volume oil vapour explosion.
Four months prior to the incident problems were experienced with fluctuating oil pressure in the mud pump. Upon inspection it was found that the oil lubrication hose had disconnected from its fitting. This hose was reconnected and tightened by the Rig Manager.
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It’s been 12 years since the catastrophic explosion that sank the Deepwater Horizon drilling rig, killing 11 workers and causing the largest marine oil spill in human history. A lot of forgetting can happen in that time. A lot of cultural amnesia and historical distortion has set in over the past 12 years, whether that came in the form of a years-long PR campaign from British Petroleum (BP), the high-budget Hollywood-ification of the disaster in the 2016 movie starring Mark Wahlberg, or just the general lack of workers’ voices and stories in the media. In this episode, we talk with Leo Lindner, who worked for 10 years at the mud company M-I, the last five of which were spent working on the Deepwater Horizon. Leo was on the rig on April 20, 2010, the day of the explosion. We talk to Leo about his life, about moving to and growing up in Louisiana as a kid, working on tugboats and in oil fields, and about the experience of being a worker in the midst of one of the most devastating industrial and environmental disasters of the modern era.
Maximillian Alvarez:All right, welcome, everyone, to another episode of Working People, a podcast about the lives, jobs, dreams, and struggles of the working class today. Brought to you in partnership with In These Timesmagazine and The Real News Network, produced by Jules Taylor, and made possible by the support of listeners like you. Working Peopleis a proud member of the Labor Radio Podcast Network, so if you’re hungry for more worker and labor focused shows like ours, follow the link in the show notes and go check out the other great shows in our network. And please, please, please, support the work that we are doing right here atWorking People so that we can keep growing and keep bringing y’all more important conversations every week. You can do that by leaving us a positive review on Apple Podcasts and you can share these episodes on your social media and share them with your coworkers, your friends, and family members.
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My name is Maximillian Alvarez, and we’re going to get right to business because we’ve got a really important episode for y’all today. This is a vintage Working Peopleepisode, where I got to have a deep and sprawling and incredible conversation with Leo Lindner, an amazing human being whom I’m honored to now know. I got to talk to Leo about moving to and growing up in Louisiana as a kid. We talk about working on tugboats. And we talk about Leo’s 10 years working for MI, which he describes as a “mud company”. And we also talk about the last five of those years, which Leo spent working on the infamous Deepwater Horizon floating drilling rig. Yes, you heard that right. It’s been 12 years since the catastrophic explosion that sank the Deepwater Horizon, that killed 11 workers, and that caused the largest marine oil spill in human history.
I don’t want to presume that everyone who listens to this has a certain degree of background knowledge on the Deepwater Horizon, and I want to let Leo’s story really speak for itself. So just to make sure that you all have enough context going into this week’s episode, I’m actually going to do something that I’ve never done on this show, and I’m going to read a few passages from the Encyclopedia Britannica entry on the Deepwater Horizon oil spill.
“The Deepwater Horizon rig, owned and operated by offshore oil drilling company Transocean and leased by oil company BP, was situated in the Macondo Oil Prospect in the Mississippi Canyon, a valley in the continental shelf. The oil well over which it was positioned was located on the sea bed 4,993 feet below the surface, and extended approximately 18,000 feet into the rock.
“On the night of April 20th, 2010, a surge of natural gas blasted through a concrete core recently installed by contractor Halliburton in order to seal the well for later use. It later emerged through documents released by WikiLeaks that a similar incident had occurred on a BP-owned rig in the Caspian Sea in September 2008. Both cores were likely too weak to withstand the pressure because they were composed of a concrete mixture that used nitrogen gas to accelerate curing.
“Once released by the fracture of the core, the natural gas traveled up the Deepwater rig’s riser to the platform where it ignited, killing 11 workers and injuring 17. The rig capsized and sank on the morning of April 22, rupturing the riser, through which drilling mud had been injected in order to counteract the upward pressure of oil and natural gas. Without any opposing force, oil began to discharge into the Gulf. The volume of oil escaping the damaged well, originally estimated by BP to be about 1,000 barrels per day, was thought by US government officials to have peaked at more than 60,000 barrels per day.
“Although BP attempted to activate the rig’s blowout preventer, a fail-safe mechanism designed to close the channel through which oil was drawn, the device malfunctioned. The petroleum that had leaked from the well before it was sealed formed a slick extending over more than 57,500 square miles of the Gulf of Mexico. The National Commission on the BP Deepwater Horizon Oil Spill and Offshore Drilling, formed by President Obama in May 2010, faulted the Obama administration’s response to the spill in a report issued in October of that year. The commission’s final report, issued in January 2011, attributed the spill to the lack of regulatory oversight by the government, and negligence and time saving measures on the part of BP and its partners.”
Now, the economic impacts alone to the Gulf Coast and to working people in the region from the BP oil spill have, frankly, been incalculable. And I could go on for an entire hour about the environmental consequences of the oil spill. But even that wouldn’t do it justice. Honestly, it kind of brings me to the point of tears, and I find it very hard to read the words, but if you need a reminder of what horrors were wrought 12 years ago and what horrors continue every goddamn day at the hands of the insatiable planet-destroying oil and gas industries, then I am begging you, just fucking Google it. This stuff is all out there for all of us to see. It is not hidden. We know what these companies and our governments are doing to the planet.
As always, we’ve included links in the show notes to this episode for listeners who want to read more on the topics that are discussed in the episode. And I want to encourage folks to do that, because I also don’t want to give the impression that one two-hour conversation between me and Leo can possibly cover everything that needs to be covered here, and I didn’t want to put that impossible burden on Leo, either. I also knew and understood going into this recording that talking about the day of the explosion, the chaos on the rig, the deaths of his brothers and fellow workers, and the traumatic aftermath, all of that is extremely difficult for Leo. I wanted to give Leo the space to tell the story through his eyes the way he wanted it to be told, and I didn’t want to push him for more than he was willing to give.
So if you’re looking for gory details and a drawn out play-by-play of the explosion, I’m going to let you know right now that you’re not going to find those in this conversation. But I hope and pray that people listen regardless, because everything Leo says is so important and I am so grateful to him for talking with me, for honoring his fallen coworkers, and for speaking the truth. This is his story.
Leo Lindner:My name is Leo Lindner, I live in South Louisiana. And after a brief stint working at a university, it inspired me to try to make more money, and I went to work for a mud company called MI. And I spent 10 years with the company, and spent my last five years on the Deepwater Horizon, and I was on the rig the night of. And my career ended after the explosion. I went out to the DD III to help drill the relief well to try to actually stop Macondo from leaking. And that’s where I decided I had had enough, I couldn’t go back, because I saw a lot of the same faces, same kinds of people on the DD III that were on the Horizon, good guys, and struggling with the same things those guys struggled with, and I just couldn’t be a part of it anymore.
Maximillian Alvarez:Well Leo, it’s such an honor to get a chance to chat with you, man. I really, really appreciate you taking time to hop on a call with me. As listeners can hear, we’ve got a lot to discuss here. We all remember where we were and what we were feeling when we watched the catastrophe at Deepwater Horizon. And I genuinely can’t even imagine what it was like for you and the other folks who were on the rig that day.
But in a lot of ways, this is still part and parcel of what we try to do on this show, is to remind people that it was flesh and blood human beings making that rig work, it was flesh and blood human beings with lives and backstories and families who experienced that horrific tragedy, like yourself. And so even though we’re going to be talking about some extremely heavy and catastrophic stuff today, I do want to follow our usual Working People format where we get to know more about you, and we can talk to you about how you got into doing this work, what it was like doing that work before, as you said, you couldn’t do it anymore. And so again, I just really want to thank you for coming on and being willing to chat with us and speaking out about this. I genuinely appreciate it.
Leo Lindner:My parents were from North Louisiana. My dad’s actually from Victoria, Texas, they moved there. My grandfather worked in the oil field, and we moved down South. My father got a job at a paper mill. So I grew up in Lafourche Parish, went to Cut Off Elementary, that was the name of the town. And so yeah, I spent my life in South Louisiana.
Leo Lindner:No, no. Lafourche Parish, it’s a very long parish, actually, Port Fourchon is at the very tip of it at the Gulf of Mexico. And it’s very influenced by both shrimping and the oil field. Those were the two main ways to make a living. But no, no alligators, no swamp going to school, nothing like that, nothing that exciting.
But no, growing up in South Louisiana, it was a positive experience, I suppose. But it was always under this kind of shadow of… Because people were very poor, even though a few people had it really good working in the oil field or whatever. If your dad owned Rouses, which is a big supermarket, you were okay. If your dad owned a boat company, yeah, you were really hot. We had a guy like that, he drove to school in a Ferrari, if you can imagine, in the ’80s, a kid driving school Ferrari. But his dad owned a boat company.
Maximillian Alvarez:Yeah, I mean that is all too familiar. I was smiling when you were talking about it, because that’s something that I always try to impress upon people when I talk about growing up in Orange County, California. Everyone knows the TV shows like The OC and Laguna Beach and stuff. And so when they come there they’re like, oh, you’re all rich and live in mansions on the beach? Well not exactly, right? I mean –
Maximillian Alvarez:Those are the ones who get the TV shows. And yes they do exist, Laguna Beach is an incredibly beautiful place that I will never be able to afford to live in. But you could see that even in our high school, because our high school, I was from North Orange County – So Brea, California for folks playing along – and it’s a massive school. It’s one of those ones that you see in those ’90s rom coms that all take place in Southern California, it looks like a small college. But in the parking lot every day, the juniors and seniors who parked there, you had a mix of the working class folks, the Latinos, and a mishmash of people driving shitty $500 cars parked right next to some little shit head who had rich parents and was driving an Escalade to school.
We talk about how bad crime is in our state, but we never talk about, well, why are people so poor? And the line is we have a really poor state, it’s not true. Our GDP is really like Oregon’s GDP, we just have a lot of poor people because of the way wealth is divided. And a lot of people think along the same lines. If you are nice and you’re not stuck up and you’re incredibly rich, then you must be one of me. You and I, we’re connected because we have the same values, we have the same family values, the same view on the culture war. And that’s always been a great division here, that people want to see themselves as part of the “good class”. And anything, anything that divides them from the bad class, they’ll grapple onto. We’re the state that had [inaudible] law, so at one point we had at least the right idea about class, but that has been weaned off of us. We don’t think that way anymore. And I’d like to see that come back.
Maximillian Alvarez:Yeah, I think that’s exactly right. And I think there are a lot of reasons for that. We’re not going to be able to go into all that there, but part of it has just got to be like, they’re the people around you. We don’t often see these CEOs and corporate executives. They’re often, they’re jets, they’re often their gated communities.
Maximillian Alvarez:Yeah. I think that’s, again, well put. And it’s always funny to watch the elites, I guess we’re calling them now, these people who genuinely live in a different world from us. Watching them try to be normal is one of my favorite pastimes. Whether that’s Mark Zuckerberg trying to act like a human being or Hillary Clinton pulling hot sauce out of her purse. All of it. From people on the right, the left. Rich people trying to act like normal people is like, there needs to be a whole television show about that, because I would watch the hell out of it.
Maximillian Alvarez:Exactly. Yeah there’s a whole cottage industry of cosplaying the working man while being a lackey for the 1%. Actually that’s going to come up when we start talking about the Deepwater Horizon. Because it kept making me think about that dude Mike Rowe, theDirty Jobs guy who loves going on rigs like this and talking about how dirty the jobs are and how hardworking the guys on the rig are. And he’s also talking about how you can’t… No one actually puts safety first. Safety first is a wrong way to understand it, you got to get the job done. Thinking about what you went through, when I hear that shit head talking about that on TV just makes my blood boil.
But before we get there, you’ve already dropped a couple of tidbits, and I want us to walk our way from you growing up in this parish to your stint in law enforcement and academia to a mud company. Walk us down that path. How’d you get from point A to point Z?
And there was a Honduran on the boat that had been on there for like 10 months. Now, he was sending all his money home. Of course, probably, absolutely need to. But he was nearly crazy because he’d been on there so long. So yeah, working in the oil field, working on the tug boats, I started to see this divide and how people are held down by their condition. So, I mean after I worked in tugboats, I worked at Popeyes for a while. That was a great experience. I got one of the ladies who worked there taught me about baby making weather. It was raining really hard one day at Popeyes and nobody would come in, and Ms. Wanda said ooh it’s baby making weather [both laugh], which always stuck with me.
We still talk every day. And I thought that was the perfect thing. I just wanted to get there and went on and got the master’s degree at USL when it was USL. And I got to Nichols, and I realized it was almost like every other place I had worked at. The same spectrum of people and the same kind of… How should I put it? There were contradictions in every place I’ve ever worked that made the work seem absurd, and at Nichols it was no different. [inaudible] and the pay was just terrible. So, after working there for a while – Which, I loved working there, I loved the people, I loved the kids. But my wife and I had three daughters, well two at the time. And so I decided I had to make a move somewhere. And it’s the phrase, it’s not what you do but who you know. I had a master’s degree, but that didn’t cut me mustard with this one guy I interviewed with for a mud company.
But this other guy had a master’s degree in industrial technology education, something like that. So he gave me a shot and I took the math test. But the only reason I got the chance to even take that interview was because someone I worked with had an uncle that owned a mud company. He gave me a recommendation without even knowing. So it’s odd how that works, but it’s only because I was moving in that sphere that I had a chance to even hop to the mud company. Who else gets that chance? Matter of fact, when I worked at the restaurant, there were no Black people in the front. Of course, they all worked in the kitchen. And I was there, though, when we got our first, his name’s Allen, he was a great guy, he was great to hangout with. And he had his first night, he was a little nervous.
Maximillian Alvarez:Right. I mean just to say from my side hearing this, I think that it’s very relevant. Because you said, even at the different jobs that you’ve been to, you’ve seen those same contradictions and divisions that you saw even at school. That resonated with me. And Allen’s story resonates with me as someone who grew up mixed race. And who was always too white to be Mexican, too Mexican to be white. And honestly, I think I’ve mentioned it on this show. Doing a podcast has been weirdly therapeutic for a problem that I’ve had my entire life where I hated my voice for my whole life because I had friends who would accuse me of sounding white. And it never, when I would hear the voice in my head it didn’t look like who the person I saw in the mirror, who I thought he should sound like. And again it’s like, what does that even mean?
But also, down where you are, I just interviewed a Dollar General worker who has been asked to do more with less. She’s like, we usually have two people in a store, one on the register, one running around when we should have five. The railroads right now are close to a national rail strike because the class one freight rail carriers, for decades, have been reducing the crew sizes, and they want to get it down to one person on those trains. Healthcare workers have been getting more patients piled on to nurses and other healthcare staff. The do more with less. This is the thing, is we talk about these big brain billionaires and CEOs that we entrust with the economy, it’s like, well, their one big idea is to just squeeze more work out of fewer workers and pocket the cash. That’s basically it.
Maximillian Alvarez:Yes. Okay so we’d gotten to the point where, because of folks that you knew, you were able to apply for and get this job at the mud company. So for listeners, I just wanted to say they have probably never heard the words “mud company” before. So could you just say a little bit about what that means? [laughs]
Leo Lindner:I know I used the colloquial phrase there, I should have been more clear. Drilling fluid is referred to as mud on a rig. Though it’s not, there are water based muds. It’s basically clay, water, and some sodium hydroxides, different chemicals in it. But most of the [inaudible] use synthetic mud. And synthetic mud is derived from oil. But it’s still all referred to as mud. Drilling fluid is called mud. That’s why, in the rigs, we are called mud engineers on the rigs. Of course we’re not engineers, but you can’t even call yourself an engineer professionally because we didn’t go to… I don’t have an engineering degree. But yeah, that’s just what they’ve been called historically in the oil field.
Maximillian Alvarez:Thank you for that. That’s super helpful. Because yes I admit, initially when I heard that, the little cartoons inside my brain were thinking about mud fights. So what was it like, what was that job like? And what kind of work did you do?
Leo Lindner:Well basically what we do is, every shift there’ll be one mud engineer on tower, on shift, they call it a tower. And you run tests on the drilling fluid to make sure there’s nothing contaminating it, it’s not going to get clumpy. To make sure that the properties are what’s in the drilling guide. They’re given a map of what the fluid is supposed to look like at every depth. And you’re trying to keep the rheology, all the properties matching what the production company wants. And you add clay, you add polymer thinners to get the mud, to get the drilling fluid where you want it. And that’s basically my job. I go out, do the tests, give the derrickman a prescription. You add this much at this time until you get so many sacks in. And then the drilling fluid should have the properties that you’re looking for by the end of that day, that tower, that shift.
And that was basically my job. We did calculations for displacements, that kind of thing. We ordered more fluid when we needed it. So, the mud weight’s very important. Mud weight is the primary thing that keeps the pressures down in the well. So mud weight’s also important. You have something, because you have a water intrusion into your mud, it’s cutting the mud weight, you got to make sure that the mud weight’s right, because you’ll get a kick. The pressures will try to come back up the well. So those are the kind of things you do during the day. You do a lot of tests, you talk to a lot of people, you go up to the rig floor and see where they’re going to go on. You have to pay attention to what the casing point is because that’s where they’re going to stop on case. So, that’s basically the job.
Maximillian Alvarez:Well, and not to put you on the spot, but again just thinking for listeners who are maybe visualizing these rigs in their head and trying to think about all the different pieces and different workers who make this operation go.Could you just say a little more about what role that drilling fluid plays in extracting oil on an offshore rig?
Leo Lindner:Well, the first thing is, we call it an oil rig, but if you have oil on the rig, something’s gone terribly, terribly wrong. The last thing you want to see is oil on an oil rig. What the drilling fluid does is, they have this huge bit at the end of this long pipe and they’re down there grinding up the shale. And the drilling fluid, you pump it down the pipe, it comes back around the hole that the bit is creating, and it cleans out all those bits, because without it you’re not going to go very far. The two primary functions of drilling fluid is weight, to keep the pressure down, and the rheology to lift all those cuttings out of the hole as it’s pumped around, back up the anular, back up to the rig, over the shakers, back to the mud pit, that kind of thing. It makes this kind of circle the whole time. Without the drilling fluid, you couldn’t drill a well, right? There’s no way to clean that hole. There’s no way to keep pressure down as you’re drilling.
Leo Lindner:Well, the thing is, people talk about… When you ever see an oil rig, somehow there’s always oil… And there are production platforms. Production platforms are actually owned by production companies, and they are producing a huge prospect. Like the Thunder Horse out there in the Gulf of Mexico is a BP property, and they have this huge well of oil down there, and they will have a small drilling package on the platform. What they’re doing with that drilling package is they’re drilling more holes into that prospect, into that sand, to produce more oil. You never want to see oil out of the well center while you’re drilling a well, because that’s bad. Or you don’t want to see oil in the mud either. That means it’s forcing its way into the mud, and your mud’s now contaminated with oil, then you got a problem.
On production platforms, they’re the ones opening up the spigots to wells that they have completed and they are pumping oil to the bank. So oil rigs never should never have oil on them, unfortunately in the Horizon, that didn’t take… That’s exactly what happened. We displaced a live well when we thought it was dead, when we thought it was discrete from the sand.
Maximillian Alvarez:Well, let’s talk about that. Before we get to the day of the catastrophe, let’s talk about the Deepwater Horizon itself and what it was like for you working on it. I mean, again, people listening to this, present company very much included, got no fucking clue what it’s like to work – Pardon my French – Got no clue what it’s like to work on one of these rigs.
Leo Lindner:No, and believe me, when I went from teaching English 101 in school, I had no fucking idea. What am I learning here? A learning curve. My learning curve is more like a gradual incline. It took me a while to understand what is the actual function of what happens on a drilling rig. But I can understand how you’d be curious.
Maximillian Alvarez:Well yeah, so I guess paint us a picture of, through your eyes, what was it stepping onto this rig? What does it look like on a day-to-day basis? What is it like for folks living on that rig, basically? Because you’re far enough out that you can’t see the land, so you’re just sitting in the middle of the ocean on this thing.
Leo Lindner:Yeah. Sometimes people can take crew boats out to their rigs, especially if you’re on the shelf, you’re in shallow water. Occasionally, if you have to. But we flew out and man, I just remember waking up at 3:00 in the morning and that sinking feeling, knowing you’re going to be gone for two weeks. Doesn’t seem like a long time until you’re out there. And trying not to wake up the wife and trying to get out without waking up the kids. The drive there was always… There was this kind of, you had to negate yourself. What you wanted, what you felt. You had to put all those things aside, and you had to think just about what you’re going to go do out there. It was terribly stressful, man. It took me years of smoking to quit and then, actually, the Macondo well, I started smoking again.
You’re dealing with someone with another company. And traditionally, quite often you have to let the derrick man know you’re not going to rat him out if he messes something up. Because this is the guy that you’re going to be working with the most closely. And it’s very important to have his trust and for you to trust him. From going from rig to rig was always very difficult because you had to create a whole new relationship. That’s always tough, accommodating yourself to the culture of the rig. It was like different rigs had different cultures. We were on this one called the Row and Midland. I was on this one called the Row and Midland, and man, it was just a terrible rig. I got a staph infection. They smoked in the galley. It was kind of that throwback to the ’60s. They still had the metal hard hats.
It wasn’t that difficult to get to know the guys, get a feel for the crew, but it was always stressful not knowing who to trust and who not to trust. That’s like [inaudible] rigs always a problem. On the Row and Midland, it was a small company, I’ve got the name of it, Spectrum or something like that. One of those fly-by-night companies. And we drilled out of cement, they ran casing, they cemented the casing. There was a cement plug at the bottom.
They said, we’re going to say it’s 6.2 or 14.2 when we really got a 13.9. Hoping they [inaudible] enough casing point. Man, it was stressful, because they started drilling, and they got into a salt water flow, and they couldn’t go up. They ran out of mud weight, they couldn’t go up on the mud weight anymore, and we were getting all this water in this synthetic fluid. And so basically it was taking a kick, but it wasn’t an oil kick, it was salt water. They had it in the well because they couldn’t drill anymore, they actually just stopped the well because – And for one thing they lied about the fit test. They wanted MMS to catch them. The guys were great in that sense that good old boys are great, if you know what I’m saying.
I was on this one well for Shell and they’d done a BOP test where they closed the anular around the pipe and they tested the BOP to make sure it’s able to withstand pressure. Do that every two weeks. Now, it’s every 21 days because they changed the damn rules. But they couldn’t open up the BOP. They think some black ice was holding up. We pumped a caustic pill down there, which is sodium hydroxide, really hot, just trying to melt what they thought was black ice.
It got so bad they were stuck there for a day, and you could tell the company men were livid, but one in a company meeting said, we got to do something even though it’s wrong. It’s a strange phrase to use, but it’s because that drive to keep moving forward, what they call the critical path, is why you’re on the rig. I mean, that’s what it’s like. That wasn’t in all the wells I was on, but there is a constant, no matter what rig you’re on out there, because production companies want you to get to TDs as quickly as possible.
Maximillian Alvarez:This comes up all the damn time. I think that is bipartisan in a lot of ways, but again, as someone who grew up conservative, it feels very close to that part of me. I see it all the time on social media where it’s like people will post these videos of guys on oil rigs doing dangerous work, looking like, in fact, there are quite a lot of OSHA violations happening in this or that video, but the people posting will be like, see this is what real men do. This is what real work looks like. They’re trying to make some sort of, I don’t know, culture point like, oh, this is why women can’t do that work or this is why… Whatever.
You don’t hear shit from them when it comes to actually taking care of these workers. And that again, that I mentioned the Mike Rowe guy at the beginning just because I see his face as we’re talking here, because he’s made a living off of the Dirty Jobs romanticization, like you’re saying, but he’s also a Coke-funded puppet who’s constantly saying, oh, safety first is a myth, safety is third at best because that’s just how it works out here on these rigs or in these woods where log cutters are cutting down trees and stuff like that. Again, it feels like you’re turning working people into pawns and not actually listening to them or thinking about their working conditions and their material circumstances.
Again, I really want to hone in on that, like you said ,the unspoken reality that safety is, in fact, third in a lot of these places because productivity and profit come first. Just real quick before we get there, because then we’re going to really be right at the heart of this catastrophe, just two quick questions for folks listening. One, could you say a little bit about what a kick is, and two, just give a quick sense of place on this massive rig, the Deepwater Horizon, just what did it look like in there?
Leo Lindner:Okay, so yeah, I used a phrase that… The kick is when the pressures in the geology, in the formation, are greater than the pressure that column of mud is making, so it’s actually forcing – And in this case on the Rowan rig, it was salt water forcing its way into the annular, into the well, because the mud weight couldn’t keep it down. That’s a kick. And the same thing can happen with oil as well. And you can get a kick. I can get so many barrels of oil intrusion and then you have to close in the pipe.
Where I was on the Deepwater Horizon, it was a big rig. It was a nice rig and really had the best guys. I was very comfortable with the men and women that I worked with. They were fantastic. It had a big TV room, had a big galley, we all had our living quarters, and that was all encased in the living quarters. Once you walked out onto the deck is where they held the riser, which all be down. And the risers are these huge concrete and styrofoam, oddly, columns that they run down to what they call the mud line. Mud line is the bottom of the Gulf of Mexico. And they attach it to the BOP.
You had this kind of fake well, this concrete well up to the rig. And then from the mud line on down, you’re actually in shale, you’re in clay. I spent most of my time in what they call the mud pits, and the shaker room, and mud lab and office. We had a little office, it would seat two people. And I run around, I test the mud, I take all the volumes. That’s a big part of the job is making sure of all the volumes, you have to take account of all the volumes because that’s what you charge BP when you lose mud, and all the chemicals [and other things] you put into the… I’m really walking all over the rig, and when nothing’s going on with drilling, I’ll go up to the drill shack. You actually have to walk up into what they call well center, where the pipe is actually running into the hole.
They have what’s called the doghouse, which is the drill shack, it’s another name for it, and that’s where the driller is drilling, and you have the assistant driller there. And they’re putting pipe, as they drill further down, they’re adding more pipe to it. Yeah, it’s a huge operation. I didn’t spend a whole lot of time in the engine room, I went down there for what they call RCS, and that’s kind of like the auxiliary control of what’s going on with the rig. Yeah, actually huge. We had like 120 people on the rig at one time.
Leo Lindner:She was complaining, I couldn’t concentrate. But it’s commonly given out that the Macondo was the well from hell. That’s the line, and it was. It was a terribly difficult well. For one reason the geologist got all the pressures wrong. Earlier I was talking about the Row and Midland, and they set casing at a point where they couldn’t get the right FIT test. They couldn’t get the well to hold enough pressure to get to the next casing point. To a lesser degree, the geologist got [inaudible], so we were in the same circumstance in that we would set casing, but because to drill further down, we would have to have a lighter mud weight, but at the same time we had poor pressure at other points that were pushing in. We would run out of mud, we have like 0.1 pound per barrel to play with to weight up or not.
We would get into these sands where the mud would just disappear. We lost like 10,000 barrels of mud on this well. In the media, it’s played like the well was always trouble, but once you get to casing point, you run casing, all that weak formation, all those problems are behind you, and the problems further down are the ones you’re facing. Actually, the Marianas was slated to drill the well, and its [inaudible] honest was a great rig, but it wasn’t capable of doing it. I mean, we got on it, and of course we lost a hell of a lot of mud. At the same time we had some kicks where, and the geology was just… We’d set casing at the wrong points.
I mean, it has perception that the well was still in danger from all the other problems we had as we went down. I have to say that we had gotten to casing points to total depth, what they call TD, and that the rig felt we’d gotten there. When they ran that last string of casing down into the sand with the oil in it, they came down a lot of pressure, much more than they anticipated, much more than was recommended. What happened was they crumpled the end of that casing. When they went to cement it – And this is the bizarre thing to me – They what’s called bumped the plug, that it took as many strokes as they calculated to get that cement around the casing that they thought they had a great job, because it has this little rubber plug that it goes into the cement head.
I don’t know if you explain all that. I don’t even know that much about the cement head, but there’s this rubber plug that they bump into it. They thought they had a great cement job. As we were trying to move mud off the rig to make room for what we were going to take back when we displaced, because we were going to displace all that mud out from 300 feet below the mud line and all the riser, which is like 2,000 barrels. We had to move mud off the rig, and we got the Damon Bankston and Roy Kemp and I were doing that. As Roy was pumping the mud to the boat, they did what’s called a positive pressure test. I forgot how many PSI it was, 200 or 300, but what they did was they closed the anular at the BOP and they pressured up from the pipe, which created pressure below the well where the cement job’s supposed to be.
The pressure held. They pressured up 200, 300 PSI, I can’t remember exactly what it was, but it didn’t start losing mud. If you had a bad cement job and you opened that sand, it should have been going into that sand, but it didn’t. Truly bizarre to me. I still don’t know how that could happen.
Because when we did the negative test, it was given water back. We displaced all the lines with sea water. By doing the negative test, what you’re trying to do is you’re trying to imitate what a column of sea water will do to the bottom of that well. Is it going to give you oil? Is it going to start intruding? They gave back like 20 barrels of fricking sea water, and they dumped it and they were deciding what to do, what that meant.
Maximillian Alvarez:Well, and just to interrupt real quick there, because I know this is a detail that maybe people have heard, that BP gave the order that the cement sealing job was fine when people on the rig were saying that it wasn’t. Could you just say a little more about that for folks who maybe don’t understand that?
And BP asked MMS when it was still called MMS, before they started changing the names, for what they called a dispensation, a waiver to say, look, we don’t want to put the RTTS in. We want to temporarily abandon this well by just putting a cement plug on bottom and a cement plug on top once we displace the water. And I’ll tell you. Can I call you Max? All right, Max, if that RTTS was there, you and I would not be having this conversation. I’d probably be winding up my days at MI. There would’ve never been a story.
And that is indicative, to me, of the enormous power that oil companies have to really call regulators into what they want, and the government’s seen as the big problem. But because the government gave them permission to do it, that never came out. That was never an issue. But I see that as a central issue. Because once oil is at the center of our economy and it is privately held, and that private power is so massive it could send our countries to war, send our country to war when it wants to or when it feels it has an advantage. It could tell regulators what the rules really are. And working people and people who volunteer for the military have to pay for that.
Maximillian Alvarez:Well, yeah. I mean, I think that you’re exactly right. This is where the truth of the safety third motto kind of comes out. It’s like productivity, profits, and getting the most out of this investment as quickly as possible is going to inevitably take precedence. And yeah, like you were saying, from the permits that were granted to the checks that were supposed to be overseen by partnering companies and so on and so forth, you see how this all cumulatively led to a disaster. But as you pointed out, that ultimately manifested in the decision to not use this mechanical plug and to only use these cement temporary plugs. So then what happened?
Leo Lindner:So we’re at that point, and they got 20 barrels back on the negative test, which is bad. You don’t want that. And I’m thinking, God, we’re going to have to reverse all this mud out. But what they decided to do instead was do an alternate test on what they called kill line. It’s one of the other lines that go into the BOP. And it did nothing. All right, it was stable. So instead of trusting the negative test they did on the drilling pipe, they trusted the negative test they did on the kill line. And to this day, Max, I struggle with the guilt of, well, being one guy that lived when Gordon Jones didn’t, when Roy Kemp didn’t, all those guys.
But I made the mistake of trusting the system. Look, Don Vidrine’s going to call Mark Hafle, the engineer on the bank. He’s going to explain all this to him. They’re going to come to the right decision. How every other well I’d been on in five years, it has worked, but it didn’t work this time. So that’s what led to the blowout. Once they decided that the well was dead when it was really alive, they continued with the displacement.
And I was on the rig floor. Gordon Jones was such a great guy. He’d come on early. We meet at like 4:30 in the m