pcm mud pump free sample

A progressing cavity pump is a type of positive displacement pump and is also known as a progressive cavity pump, progg cavity pump, eccentric screw pump or cavity pump. It transfers fluid by means of the progress, through the pump, of a sequence of small, fixed shape, discrete cavities, as its rotor is turned. This leads to the volumetric flow rate being proportional to the rotation rate (bidirectionally) and to low levels of shearing being applied to the pumped fluid.

These pumps have application in fluid metering and pumping of viscous or shear-sensitive materials. The cavities taper down toward their ends and overlap. As one cavity diminishes another increases, the net flow amount has minimal variation as the total displacement is equal. This design results in a flow with little to no pulse.

A progressing cavity rotor and stator can also act as a motor (mud motor) when fluid is pumped through its interior. Applications include directional well drilling.

The progressing cavity pump normally consists of a helical rotor and a twin helix, twice the wavelength helical hole in a stator. The rotor seals tightly against the stator as it rotates, forming a set of fixed-size cavities in between.

The principle of this pumping technique is frequently misunderstood. Often it is believed to occur due to a dynamic effect caused by drag, or friction against the moving teeth of the screw rotor. In reality it is due to the sealed cavities, like a piston pump, and so has similar operational characteristics, such as being able to pump at extremely low rates, even to high pressure, revealing the effect to be purely positive displacement. The rotor "climbs" the inner cavity in an orbital manner (see pump).

At a high enough pressure the sliding seals between cavities will leak some fluid rather than pumping it, so when pumping against high pressures a longer pump with more cavities is more effective, since each seal has only to deal with the pressure difference between adjacent cavities. Pump design begins with two (to three) cavities per stage. The number of stages (currently up to 24) is only limited by the ability to machine the tooling.

The rotor takes a form similar to a corkscrew, and this, combined with the off-center rotary motion, leads to the alternative name: eccentric screw pump.

Different rotor shapes and rotor/stator pitch ratios exist, but are specialized in that they don"t generally allow complete sealing, so reducing low speed pressure and flow rate linearity, but improving actual flow rates, for a given pump size, and/or the pump"s solids handling ability.

In operation, progressing cavity pumps are fundamentally fixed flow rate pumps, like piston pumps and peristaltic pumps, and this type of pump needs a fundamentally different understanding than the types of pumps to which people are more commonly introduced, namely ones that can be thought of as generating pressure. This can lead to the mistaken assumption that all pumps can have their flow rates adjusted by using a valve attached to their outlet, but with this type of pump this assumption is a problem, since such a valve will have practically no effect on the flow rate and completely closing it will involve very high pressures being generated. To prevent this, pumps are often fitted with cut-off pressure switches, rupture discs (deliberately weak and easily replaced), or a bypass pipe that allows a variable amount of a fluid to return to the inlet. With a bypass fitted, a fixed flow rate pump is effectively converted to a fixed pressure one.

At the points where the rotor touches the stator, the surfaces are generally traveling transversely, so small areas of sliding contact occur. These areas need to be lubricated by the fluid being pumped (hydrodynamic lubrication). This can mean that more torque is required for starting, and if allowed to operate without fluid, called "run dry", rapid deterioration of the stator can result.

While progressing cavity pumps offer long life and reliable service transporting thick or lumpy fluids, abrasive fluids will significantly shorten the life of the stator. However, slurries (particulates in a medium) can be pumped reliably if the medium is viscous enough to maintain a lubrication layer around the particles and so protect the stator.

Specific designs involve the rotor of the pump being made of a steel, coated with a smooth hard surface, normally chromium, with the body (the stator) made of a molded elastomer inside a metal tube body. The elastomer core of the stator forms the required complex cavities. The rotor is held against the inside surface of the stator by angled link arms, bearings (immersed in the fluid) allowing it to roll around the inner surface (un-driven). Elastomer is used for the stator to simplify the creation of the complex internal shape, created by means of casting, which also improves the quality and longevity of the seals by progressively swelling due to absorption of water and/or other common constituents of pumped fluids. Elastomer/pumped fluid compatibility will thus need to be taken into account.

In 1930, René Moineau, a pioneer of aviation, while inventing a compressor for jet engines, discovered that this principle could also work as a pumping system. The University of Paris awarded René Moineau a doctorate of science for his thesis on “A new capsulism”. His pioneering dissertation laid the groundwork for the progressing cavity pump.

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Created specifically for drilling equipment inspectors and others in the oil and gas industry, the Oil Rig Mud Pump Inspection app allows you to easily document the status and safety of your oil rigs using just a mobile device. Quickly resolve any damage or needed maintenance with photos and GPS locations and sync to the cloud for easy access. The app is completely customizable to fit your inspection needs and works even without an internet signal.Try Template

PCMoffers 85 years of of manufacturing ability in fluid handling equipment serving world industries. Offering engineered pumps for sludge feed, transfer, loading and conveyance applications in the municipal industry.

Progressing cavity pumps: These are very versatile, but they’re especially suited to fragile fluids and fluids with high viscosity. Our progressing cavity pumps are designed with Moineau™ technology for the utmost reliability and performance.

Peristaltic pumps: These are robust and easy to maintain, meaning they can be used in a wide range of industrial applications. They are particularly suited to abrasive or corrosive fluids.

We also provide turnkey solutions that will simplify and accelerate the integration of PCM pumping solutions into your industrial processes. Our ready-to-use skid units include the pump, accessories and control panel, providing you with everything you need for a full process. These systems are both efficient and cost-effective, built to a high standard to save you money on maintenance and spare parts costs. PCM  can also develop and deliver customized skid systems to meet your specific engineer application requirements.