pentair mud pump free sample
The SC Series reciprocating pumps are built for “intermittent duty" at full ratings for shift type of work, i.e. eight hours per day. This pump line offers the same design features as the MA Series in a smaller more compact and cost-effective design for this type of work and follows Hydraulic Institute Standards.
From our residential and commercial water solutions, to industrial water management and everything in between, Pentair is focused on smart, sustainable water solutions that help our planet and people thrive.
Pentair Myers and Myers Aplex triplex and quintiplex reciprocating pumps are built for heavy, continuous duty 24-hours per day, 365 days per year application. They provide high pressure pumping solutions and are designed to handle the toughest applications.
Today’s post has a catchy title, but it’s really about how to maintain a healthy pool pump, to avoid any unexpected pump problems, which can cause water problems, fast.
Here’s a list then, of Eleven Ways to Destroy a Pool Pump, along with related pool pump maintenance tips and pump care practices to help you avoid “heart failure”!
Solution: Keep the pump running during cold temperatures. As long as water is moving through the pipes, nothing will freeze. If it is not possible to run the pump, remove both pump drain plugs (and filter plugs, heater plugs, chlorinator, etc.).With freeze protection for pool equipment, a pool controller or a digital timeclock can use a freeze sensor, which will turn on the pump automatically.
Solution: Raise the pump, or lower the ground! Be sure that the area around your pool equipment drains rapidly during heavy rains. If flood waters threaten your pool pump, sand bag the pad, or remove the pump to higher ground until waters recede. If water no longer runs away from the equipment quickly, dig out any in-fill or soils that have washed up against the pad, grading slopes and swales to carry water away. Add gravel around the pump and filter area to reduce moisture and slow weed growth.
Solution: Maintaining a proper water level in the pool is the first advice. Secondly, hunt down and fix any air leaks on the incoming pipes or suction cleaner hoses, which can cause the pump to lose prime. Finally, be sure that the pump lid is lubed and tight, and drain plugs are Teflon taped and tight. The other common air leak is around melted and shrunk PVC fittings threaded into the pump, as mentioned above. Replace the shrunken fitting, or make a patch with Pool Putty.
Solution: Trim bushes and plants as needed to reduce moisture and increase air flow. Use gravel and remove or spray weeds regularly, to keep the pump area a plant-free zone.
Solution: Motors are always hot to the touch, running at around 140 degrees. Good air circulation reduces motor temps. Pump motor shields can be used to block sunlight.
Solution: Select new pool pumps based on a careful consultation of the Pump Flow Curve, with a good estimate of your system resistance, and the knowledge of your Filter Design Flow Rate. Replacing with the exact duplicate pump is a good bet, or an IntelliFlo or EcoStar variable speed pump can be optimized to match system resistance. When in doubt, contact our call center to speak with a pool tech, or leave me a comment below. We need to know all about your pool and every piece of equipment, and how far the equipment is from the pool, pipe size and type of pipe used, among other details.
Solution:Use an upside down Rubbermaid container, or laundry basket to cover the pump, cut out on side to fit snugly over the pump and/or motor. Be sure to allow for sufficient air flow on all sides, so as not to trap moisture inside. For the same reason, never wrap a motor tightly in plastic. An even better method is to install pool pump unions for easy winter removal, and indoor storage.
Good pool pump maintenance ensures a healthy heart for your pool circulation system and prevents premature “heart failure” – which is certain to happen during the hottest week of the summer!
The Mastertemp heater is a re-packaged Sta-Rite Max-E-Therm heater. Sta-Rite introduced those heaters into the market prior to them being bought by Pentair. Then Pentair immediately put the heater into their "cube" design and began selling the heaters both ways. The Max-E-Therm is still in production under the Sta-Rite name.
Both the MasterTemp and MasterTemp ASME come in an HD model that has a cupro-nickel exchanger. Pentair claims the cupro-nickel exchanger stands up to the harshest of applications, like low pH, high flow or heavy use.
The MasterTemp heater is a compact, lightweight, efficient, induced-draft, gas fired high performance pool and spa heater that can be directly connected to schedule 40 PVC pipe. The MasterTemp heater also comes equipped with the Pentair multifunction temperature controller which shows, at a glance, the proper functioning of the heater. All MasterTemp heaters are designed with a direct ignition device, HSI (hot-surface ignition), which eliminates the need for a standing pilot. The MasterTemp heater requires an external power source (120/240 VAC 60 Hz) to operate.
Heat pump technology is the most efficient way to heat a pool, however, the lower BTU rating of heat pumps means that it can take longer to heat the pool to a desired temperature. Heat pumps also have reduced heating performance when the ambient air temps are very low (when ambient temp drops below about 50F.) This is because heat pumps do not make heat; they simply capture the free heat from the air and move it into the water. Heat pumps are typically sized from 70,000 BTU to 140,000 BTU.
Gas heaters work well in all ambient air temps, and they have higher BTU output (commonly up to 400,000 BTU.) Gas heaters are great if you want to heat water up quickly in all weather conditions, but a gas heater is much less efficient than a heat pump.
Here’s a blog article from pool equipment retailer In The Swim that sums it up fairly well, especially the comparison table and the two lists of “best choice” points, located about halfway down the page - Pool Heaters: Heat Pumps vs. Gas Pool Heaters | InTheSwim Pool Blog
The MasterTemp Connected Heaters support an automatic heater bypass using an IntelliVlave connected to the socket labelled BP_VLV on the PCBA in the heater. Pentair has the AUTOMATIC BY-PASS VALVE KIT (P/N 462048) FOR MASTERTEMP® AND MAX-E-THERM® POOL AND SPA HEATERS
Pentair says "in conjunction with a Pentair IntelliFlo VF pump the automatic by-pass valve functionality of the latest MasterTemp heater will improve the head loss through the pool system, reduction of pump power consumption and the longevity of the heater by automatically taking the heater mostly out of the flow loop when not in use."
Pentair recommends a manual bypass when the water flow rate exceeds the maximum 120 GPM. After installing the valve, adjust the valve to bring the flow rate within the acceptable range. Then remove the valve handle or lock it in place to avoid tampering. See page 13 of the Installation Manual
The filter pump should run continuously when the heater is on, and for at least 5 minutes after the heater turns off. Any switches in the pump circuit (including circuit breakers) that can disconnect the pump must also disconnect the heater. See page 29 of the Installation Manual
A time clock controlling the filter pump should have a low-voltage Fireman’s Switch that switches off the heater at least 15 minutes before shutting off the pump.
A running change to all Pentair MasterTemp & StaRite Max E Therm heaters, took place on the afternoon of 5/7/2021. The new version heaters are called Connected Heaters and have the RS-485 comm port and a "6-button" membrane keypad (with a MENU button).
While the manual says the MasterTemp can connect to Pentair control systems via a 3 wire RS-485 connection the connector is not on older boards. See pages 37-40 of the Installation Manual
This kit is an unreleased bundle that includes all 4 parts that would be required to convert an older MasterTemp to have the newer RS-485 features that Pentair introduced as a running change this year.
Although converting an older MasterTemp to RS-485 is technically possible, it is highly discouraged and here is why. One of the required steps would be to replace the whole wiring harness inside the heater, which would take a really long time as it requires removing and replacing every single wire connection at every terminal, every sensor, every connection point to include the ignition control module, control board and the membrane keypad. Pentair says that it would take even a seasoned pool professional a long time to complete the job…
Pentair said that in the future, they plan to release a kit that includes all four of those parts in a single bundle. At that point, a person could upgrade an older heater by buying the kit/bundle of four parts (they would order one part number and receive one box that contains all four parts.)
Theoretically, you could today order part #1 & #2 & #3 & #4 individually (you would order four separate part numbers and get four separate boxes) and accomplish the same thing, but Pentair expects very few people to go through the trouble of taking apart an older heater to install all four parts just for the sake of doing an elective upgrade, which is why the four part kit/bundle remains unreleased.
The part number for the Stack Flue Sensor is Pentair 42002-0024S. The generic ones found on Amazon for about $15.00 seem to work as well as the Pentair $150 sensor.
Flow or velocity issue. Water is moving too slowly through the exchanger, gathering or absorbing too much heat, and is not carrying it away quickly enough to keep the heater at a workable temp. In this case, you may have a valve closed down, but not fully closed, or may be wanting to save a little more money on your electricity bill, so you turned down your VS pump as low as you can get away with. You will need to turn it back up to correct this !
Check the interior for obstructed venting (intake and exhaust). Animal nests, spiders, mud dauber nests against the air blower vent, can all block the air flow and lead to an overheat and SFS error.
You can gently blow into the white tube and you should hear the click of the air flow switch turning on. Check the white tube for cracks or breaks. The white tube is not available as a separate part and comes with the Pentair MasterTemp & Sta-Rite Max-E-Therm Air Flow Switch assembly P/N 42001-0061S.
The thermal regulator is behind a screw off cap between the in/out pipes in the heaters header. With the pump off, unscrew the cap and pull the regulator out. Note, if the regulator does not come out easily and feels like it hung up on something, then the bypass is broken and hanging in the way. If it comes out with no issues I"m sure you find it"s all gunked up. Then use you fingers and stick them in the opening and feel up around towards the top middle and you should feel a round button like item, that"s the bypass. If you feel it and it seems to be solid, then you are good with that.
The membrane keypad sometimes fails and is separately replaceable with Pentair part number 472610Z for the five button keypad used on the non-connected heater version.
During cold weather, if there is no danger of freezing, operate the filter pump continuously even if the heater is not operating. If air temperatures are expected to drop below freezing (32° F/0° C), shut down the heater and winterize it.
The mud pumps market size is expected to grow at a significant rate during the forecast period. A mud pump is a large, high-pressure (up to 7500 psi), single-acting triplex reciprocating pump used to circulate mud in a well at a specific flow rate (between 100 and 1300 gallons per minute). Instead of a triplex reciprocating pump, a double-acting two-cylinder reciprocating pump is occasionally utilized as a mud pump. Typically, a rig operator keeps two or three mud pumps on hand, one of which is active and the others on standby in case of an emergency. Mud is gathered up with the use of mud pumps, which use suction to circulate the mud from the wellbore to the surface during the drilling process.
Increased demand for directional and horizontal drilling, higher pressure handling capabilities, and some new oil discoveries are the main drivers of this market"s growth. Mud pumps are specialized pumps that are used to transport and circulate drilling fluids and other related fluids in a variety of industries, including mining and onshore and offshore oil and gas. The global energy demand is boosting the market for mud pumps. However, high drilling costs, environmental concerns, and shifting government energy and power laws may stymie industry growth.
Innovation in technology is the key for further growth for example, MTeq uses Energy Recovery’s Pressure exchanger technology in the drilling industry, as the ultimate engineered solution to increase productivity and reduce operating costs in pumping process by rerouting rough fluids away from high-pressure pumps, which helps reduce the cost of maintenance for operators.
The major key player in global mud pumps market are Flowserve (U.S.), Grundfos (Denmark), Halliburton (U.S.), Sulzer (Switzerland), KSB Group (Germany), Ebara Corporation (Japan), Weir Group (U.K), and SRS Crisafulli, Inc (U.S.). Tsurumi Pump (Japan), Shijiazhuang Industrial Pump Factory Co. Ltd (China), Excellence Pump Industry Co.Ltd (China), Kirloskar Ebara Pumps Limited (India), Xylem Inc (U.S.), and Goulds Pumps (U.S.) are among others.
In the drilling business, MTeq uses Energy Recovery"s Pressure exchanger technology as the ultimate engineering solution to boost productivity and lower operating costs in the pumping process by rerouting abrasive fluids away from high-pressure pumps, which helps operators save money on maintenance. The latest trend reveals that regulatory agencies are persuading manufacturers and consumers to choose electric mud pumps over fuel engine mud pumps to reduce the environmental impact of fuel engine mud pumps.
The global mud pumps market is segmented on the basis of type (duplex pump, triplex pump, and others), component (fluid end and power end), application (oil & gas industry and building industry), and Region (North America, Europe, Asia Pacific, and Rest of the World).
Based on type, mud pumps can be segmented as duplex and triplex pumps. Triplex pumps are expected to progress because of the ~30.0% lesser weight than duplex pumps offering similar efficiency. The pump transfers the fluids with the help of mechanical movements.
Based on application, mud pumps market can be segmented as oil & gas industry and building industry. As oil and gas fields going mature, operators must drill wells with large offset, high laterals, widening their applicability by using mud motors, and high-pressure pumps. To fulfill the demand drilling companies increase their mud pumping installation capacity, with higher flexibility. For instance, LEWCO has developed W-3000 mud pump model for oil drilling, which can handle power up to 3000 HP.
Based on region, North America is predominant because of tight oil and shale gas sources, followed by Asia-Pacific due to the increased number of wells in the regions, especially in countries such as China and India due to the rapid urbanization and industrialization. Authorities in countries such as India, China are working on enhancing their production capacities for reducing the import bills, which ultimately help in the growth of mud pumps market.
This market is broadly driven by oil and gas industry as mud pumps are used to move massive amount of sludge and mud at the time of drilling. Countries such as China, Russia, Saudi Arabia, and the U.S. have the largest number of oil wells. The demand for mud pumps will increase with the number of oil wells, across the globe.
The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.
The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.
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