rebuilding a mud pump in stock
We specialize in complete Emsco restoration of internal wear parts Offering thermal spray coatings and specialty welding processes OD & IS Grinding & Machining To OEM Size.
Periodically we"ll inspect for wear, cracks and damage to critical components such as bearings, bull gear and pinion, conrods and crossheads. We"ll check the condition of your seals and other rubber goods and look for oil contamination. We"ll inspect your frame and ensure your pump is set up as per the manufacturer"s recommended tolerances, providing feedback and detailed reporting.
Emsco parts including the fluid end, power end, stuffing boxes, plungers, seals, bearings, diesel engines, and natural gas engines. We also have blasting and painting facilities as well as a machine shop. We have many years of experience rebuilding mud pumps
Where Emsco overhaul is required we"ll take care of complete disassembly, cleaning and NDT. Repairs will be made to machined components as necessary. Bearings, seals and other components will be replaced in line with our inspections. Motors will be overhauled, lube systems serviced and pulsation dampeners recertified. We"ll also check your fluid ends are in spec and can repair or replace. Your pump is then fully reassembled and commissioned.
We specialize in complete TSC restoration of internal wear parts Offering thermal spray coatings and specialty welding processes OD & IS Grinding & Machining To OEM Size.
Periodically we"ll inspect for wear, cracks and damage to critical components such as bearings, bull gear and pinion, conrods and crossheads. We"ll check the condition of your seals and other rubber goods and look for oil contamination. We"ll inspect your frame and ensure your pump is set up as per the manufacturer"s recommended tolerances, providing feedback and detailed reporting.
TSC mud pumps and drilling mud pumps. We can rebuild all TSC parts including the fluid end, power end, stuffing boxes, plungers, seals, bearings, diesel engines, and natural gas engines. We also have blasting and painting facilities as well as a machine shop. We have many years of experience rebuilding mud pumps
Where TSC overhaul is required we"ll take care of complete disassembly, cleaning and NDT. Repairs will be made to machined components as necessary. Bearings, seals and other components will be replaced in line with our inspections. Motors will be overhauled, lube systems serviced and pulsation dampeners recertified. We"ll also check your fluid ends are in spec and can repair or replace. Your pump is then fully reassembled and commissioned.
Mud pump is qualified to be repaired, if not we have the capabilities and expertise to manufacture shafts rotors and impellers for your Gardner Denver Mud pump.
Buyer acknowledges and agrees that all equipment / parts are sold as is / where is without guarantee or warranty of any kind, either expressed or implied.
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We stock fluid end parts for the5×6 mud pump, 5×6-1/4 FM45 mud pump, 5×8 mud pump, 5-1/2×8 mud pump, 5X10 mud pump, 4-1/2×5 mud pump, 7-1/2×8 mud pump, and 7-1/2X10 mud pump. The Gardner Denver mud pump model numbers for the above pumps are as follows: 5X6-FGFXG, 5X8-FDFXX, 5-1/2X8-FDFXX, 5X10-FDFXD, 4-1/2X5-FFFXF, 7-1/2X8-FYFXX, 7-1/2X10-FYFXD. We also handle Wheatley, Gaso, Worthington, Failing and Centerline parts and pumps. We also stock Foot Valve, Liner Puller, Valve Seat Puller, (4″ Inline Check Valve. Our Gardner Denver mud pump parts are not only competitively priced, they are also made in the USA. Oil Recommended by Gardner Denver. Call any of our experienced representatives to get the help and knowledge you deserve.
The positive displacement mud pump is a key component of the drilling process and its lifespan and reliability are critical to a successful operation.
The fluid end is the most easily damaged part of the mud pump. The pumping process occurs within the fluid end with valves, pistons, and liners. Because these components are high-wear items, many pumps are designed to allow quick replacement of these parts.
Due to the nature of its operation, pistons, liners, and valve assemblies will wear and are considered expendable components. There will be some corrosion and metallurgy imperfections, but the majority of pump failures can be traced back to poor maintenance, errors during the repair process, and pumping drilling fluid with excessive solids content.
A few signs include cut piston rubber, discoloration, pistons that are hard to remove, scored liners, valve and seat pitting or cracks, valve inserts severely worn, cracked, or completely missing, and even drilling fluids making their way to the power end of the pump.
The fluid end of a positive displacement triplex pump presents many opportunities for issues. The results of these issues in such a high-pressure system can mean expensive downtime on the pump itself and, possibly, the entire rig — not to mention the costly repair or replacement of the pump. To reduce severe vibration caused by the pumping process, many pumps incorporate both a suction and discharge pulsation dampener; these are connected to the suction and discharge manifolds of the fluid end. These dampeners reduce the cavitation effect on the entire pump which increases the life of everything within the pump.
Poor maintenance — such as improper valve and seat installation — is another factor. Improper cleaning when replacing a valve seat can leave sand or debris in the valve seat area; preventing the new seat from properly forming a seal with the fluid cylinder, causing a pathway for a washout to occur. It is important to pull up on a seat firmly by hand and make sure it doesn’t pop out and is properly seated. The seats must be seated well, before resuming repairs. You should never reuse a valve seat if at all possible.
The fluid end is the most easily damaged part of the mud pump. The pumping process occurs within the fluid end with valves, pistons, and liners. Because these components are high-wear items, many pumps are designed to allow quick replacement of these parts.
A washout occurs when fluid and solids enter the area behind or underneath a valve seat and erode the sealing surface. Washouts are usually caused by one of three issues: a worn or cracked valve seat, improper cleaning of the valve seat and deck which creates a poor seat seal, and excessive sand content in your drilling fluid. Worn or cracked valve seats can allow fluid to enter the area around the valve seat and seat deck, creating a wash point on the valve seat and causing it to cut into the fluid cylinder and seat deck.
Additionally, the throat (inside diameter) can begin to wash out from extended usage hours or rather quickly when the fluid solids content is excessive. When this happens it can cut all the way through the seat and into the fluid end module/seat deck. This causes excessive expense not only from a parts standpoint but also extended downtime for parts delivery and labor hours to remove and replace the fluid module. With that said, a properly operated and maintained mud recycling system is vital to not only the pump but everything the drilling fluid comes in contact with downstream.
If you spot a washout on any of the fluid end parts, you need to replace the part immediately. A washout can get much worse very quickly, leading to costly repairs.
Automatic Taping Tools are more powerful and efficient than traditional hand tools. Whether you"re a drywall professional, remodeler, or DIY, automatic taping tools achieve better results in half the time. Drywall Loading Pumps (mud pumps) are compound pumps that use Gooseneck and Box Fillers Adaptors to fill drywall taping and finishing tools. All-Wall offers the largest selection of Loading Pumps from top brands such as TapeTech, Columbia, Asgard, Graco, and Drywall Master.
We stock a huge range of Tools and Accessories for the Drywall Fixing, Drywall / Interior Plastering, Exterior Plastering, Painting, Brick & Block and Concreting industries. This includes but is not limited to: hand tools, paint brushes, paint rollers, paint, interior plaster, exterior plaster, power tools, automatic taping tools, site accessories, personal protection and more. Top branded and quality product Direct to You!
Increasing drilling capacity includes upgrading the horsepower that drives your mud pumps. Whether your rig is using standard 5,000 psi systems or lower ratings, HENDERSON can upgrade it to 7,500 psi.
A failing mud pump at your site could be caused by a number of reasons. Instead of risking downtime, call HENDERSON to complete a full Tear Down & Inspection service to get you back up and running as soon as possible.
HENDERSON offers a TDI service that consists of complete disassembly of your mud pump. With everything taken apart, our team will inspect the suction manifold, check piston rods for straightness, look for visible washouts and pitting, and even inspect all nuts, bolts, and their threads!
Mud Pumps come in both electric and gas / diesel engine drive along with air motors. Most of these pumps for mud, trash and sludge or other high solids content liquid dewatering, honey wagon and pumper trucks. Slurry and mud pumps are often diaphragm type pumps but also include centrifugal trash and submersible non-clog styles.
WARNING: Do not use in explosive atmosphere or for pumping volatile flammable liquids. Do not throttle or restrict the discharge. Recommend short lengths of discharge hose since a diaphragm mud pump is a positive displacement type and they are not built with relief valves.
The policy set forth below outlines the personal data that Power Zone Equipment may collect, how Power Zone Equipment uses and safeguards that data, and with whom we may share it. This policy is intended to provide notice to individuals regarding personal data in an effort to be compliant with the data privacy laws and regulations of the jurisdictions in which Power Zone Equipment operates.
Power Zone Equipment encourages our employees, independent contractors, customers, suppliers, commercial visitors, business associates, and other interested parties to read this policy. By using our website or submitting personal data to Power Zone Equipment by any other means, you acknowledge that you understand and agree to be bound by this policy, and agree that Power Zone Equipment may collect, process, transfer, use and disclose your personal data as described in this policy.
Power Zone Equipment is committed to maintaining all reasonable precautions to ensure the privacy and security of personal data gathered by Power Zone Equipment. During your use of our website or through other communications with Power Zone Equipment, personal data may be collected and processed by Power Zone Equipment. In general, Power Zone Equipment collects personal contact information (e.g. name, company, address, telephone number and e-mail address), which you knowingly provide either by registration, requesting quotes, answering questions or otherwise for use in our commercial relationship. At times we may collect additional personal data that you voluntarily provide, including, but not limited to, job title, additional contact information, date of birth, hobbies, areas of interest, and professional affiliations.
Power Zone Equipment’s website is intended to be used by Power Zone Equipment customers, commercial visitors, business associates, and other interested parties for business purposes. Personal data collected by Power Zone Equipment through its website or by other means is used in support of our commercial relationship with you, including, but not limited to, the processing of customer orders, orders from vendors, managing accounts, learning about customers’ needs, responding to inquiries, and providing access to information. Also, in compliance with the laws and regulations of the relevant jurisdiction to support our relationship with you:
we may use third party service providers to assist us in collecting, assembling or processing personal data in connection with services related to our business relationship;
we (or a third party on our behalf) may use personal data to contact you about a Power Zone Equipment offer in support of your business needs or to conduct online surveys to understand better our customers’ needs; and
If you choose not to have your personal data used to support our customer relationship (especially direct marketing or market research), we will respect your choice. We do not sell your personal data to third parties, nor share it with third parties except as set forth in this policy. Power Zone Equipment will retain your personal data as long as you maintain a customer relationship with Power Zone Equipment and/or if you have registered to receive marketing or other communication from Power Zone Equipment, until such time as you request that we delete such personal data.
Power Zone Equipment is the commercial operator of its website and uses service providers to assist in hosting or otherwise acting as data processors, to provide software and content for our sites and to provide other services. Power Zone Equipment may disclose personal data supplied by you to these third parties who provide such services under contract to protect your personal data. In addition, where consistent with the laws and regulations of the relevant jurisdiction, Power Zone Equipment may disclose personal data if such disclosure:
For our customers in Switzerland and the European Union (EU), please note that Power Zone Equipment is a US based company. If you use our websites or web portals or, all information, including personal information, may be transferred to Power Zone Equipment (including subcontractors that may be maintaining and/or operating our website) in the United States and elsewhere and may be transferred to third parties that may be located anywhere in the world. Although this may include recipients of information located in countries where there may be a lower level of legal protection for your personal information than in your location country, we will protect your information in accordance with requirements applicable to your information and/or location. Specifically, for data transfers out of the EU, Power Zone Equipment will utilize data transfer agreements containing the Standard Contractual Clauses. By using our websites or web portals, you unambiguously consent to the transfer of your personal information and other information to the United States and elsewhere for the purposes and uses described herein.
When you access Power Zone Equipment’s websites or web portals, we may automatically (i.e., not by registration) collect non-personal data (e.g. type of Internet browser and operating system used, domain name of the website from which you came, number of visits, average time spent on the site, pages viewed). We may use this data and share it with our worldwide affiliates and related service providers to monitor the attractiveness of our websites and improve their performance or content. In this case, processing is performed on an anonymous basis and at Power Zone Equipment’s discretion.
In addition, certain online technical applications or other interactions you have with Power Zone Equipment may require the entry of business and technical data. By providing the requested information, you are consenting to the processing and storage of such information by Power Zone Equipment. Unless Power Zone Equipment is advised that you want this information removed from Power Zone Equipment’s server, such information may be retained by Power Zone Equipment and used for future commercial communications. A request for removal of this information can be made at the contact information provided below. Power Zone Equipment will take all reasonable precautions to assure that no such information will be provided or divulged to other third parties, except, if applicable, those third parties performing site hosting, maintenance, and related site service activities.
Cookies are information stored automatically on a website user’s computer. When a user views Power Zone Equipment’s website(s), Power Zone Equipment may store some data on the user’s computer in the form of a “cookie” to automatically recognize the user upon future visits to Power Zone Equipment’s website(s). Power Zone Equipment will make reasonable efforts to ensure compliance with the laws and regulations of relevant jurisdictions with regard to cookies.
Power Zone Equipment will not knowingly collect personal data from children under the age of 18. Power Zone Equipment’s website(s) is not intended for individuals under 18 years of age
Power Zone Equipment will take reasonable precautions to protect personal data in its possession secure against the risk of loss, misuse, unauthorized access, disclosure, alteration and destruction. Power Zone Equipment periodically reviews its security measures in an effort to ensure the privacy of personal data.
Power Zone Equipment will use personal data only in ways that are compatible with the purposes for which it was collected or subsequently authorized by you. While Power Zone Equipment will take reasonable steps to ensure that personal data is relevant to its intended use, accurate, complete, and current, Power Zone Equipment is also relying upon each individual to assist in providing accurate updates of his or her personal data.
Power Zone Equipment website(s) may contain “links” to websites owned and operated by third parties. By accessing these links, which are provided for your convenience, you will leave our site and will be subject to the privacy practices of the other website. This policy does not apply to any personal information you provide to unrelated third parties.
In general, Power Zone Equipment will only retain personal data for as long as needed for the specific purpose of processing and in accordance with Power Zone Equipment’s records management policy, or as otherwise required by the laws and regulations of a particular jurisdiction. For example, data will be retained during the time period that you are authorized to use Power Zone Equipment website(s), including any Power Zone Equipment tools accessible through our website(s). Upon termination of such authorization, your personal data related to use of Power Zone Equipment website(s) will be removed.
Upon request, Power Zone Equipment will grant individuals reasonable access to personal data that it holds about them. In addition, Power Zone Equipment will take reasonable steps to permit individuals to correct, amend, or delete information that is demonstrated to be inaccurate or incomplete. Power Zone Equipment also relies upon each individual to assist in providing accurate updates of his or her personal data. In order to access, correct, amend, or delete the personal data Power Zone Equipment holds about an individual, the individual should contact the following:
If your personal data is processed in the EU or you are a resident of the EU, the EU General data Protection Regulation grants you certain rights under the law. In particular, the right to access, correct, or delete the personal data Power Zone Equipment holds about you.
To the extent required by applicable law, Power Zone Equipment will grant individuals reasonable access to personal data that Power Zone Equipment holds about them and will take reasonable steps to permit such individuals to correct, amend, or delete information that Power Zone Equipment holds about them. Power Zone Equipment also relies upon each individual to assist in providing accurate updates of his or her personal data. In order to access, correct, amend, or delete the personal data Power Zone Equipment holds about an individual, the individual should contact his or her Power Zone Equipment commercial contact or contact us at the following email address:sales@powerzone.com.
If you have a comment, question, or complaint about how Power Zone Equipment is handling your personal data, we invite you to contact us in order to allow us to resolve the matter. In addition, individuals located in the EU may submit a complaint regarding the processing of their personal data to the EU data protection authorities (DPAs). The following link may assist you in finding the appropriate DPA:http://ec.europa.eu/justice/data-protection/bodies/authorities/index_en.htm.
Power Zone Equipment reserves the right to modify this policy from time to time in order that it accurately reflects the legal and regulatory environment and our data collection principles. When material changes are made to this policy, Power Zone Equipment will post the revised policy on our website.
If you have any questions or comments about this policy (e.g. to review and update, or remove your personal data from our database) please contact +1-719-754-1981 orsales@powerzone.com
Bridges Equipment has more than 100 acres of new and rebuilt inventory, including a huge inventory of duplex and triplex pumps, in the heart of the Permian Basin, one of the biggest oil-producing formations in the US. Unlike the refurbished equipment offered by our competitors, we rebuild every component of our pump packages to OEM standards and guarantee our work for up to six months against major failure.
Customization without the wait. Not only does Bridges Equipment have a huge inventory of pump packages ready to ship, but we are also the leading authority in custom pump unitization. Our machine shop and in-house fabrication capabilities empower us to create fully customized pump packages to meet your exact specifications with an incredibly fast turnaround.
Nothing wastes more time or money like waiting on parts and repairs in the field. Bridges Equipment operates two supply stores stocked with the parts to keep your pump package operating. And, because the same mechanics that unitize our pump packages service them in the field, repairs are faster and more reliable.
Need to rent a mud pump? We offer our fleet of triplex mud pump packages under both short- and long-term contracts and work with you to customize a mud pump package to meet your specific requirements. Completely rebuilt between every project and backed by our team of expert in-house and field mechanics, our mud pump packages are trusted by operations large and small around the globe.