schlumberger mud pump made in china

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Emsco、Gardner-Denver, National oilwell, Ideco, Brewster, Drillmec, Wirth, Ellis, Williams, OPI, Mud King, LEWCO, Halliburton, SPM, Schlumberger, Weatherford

⊙Mud pump spare parts of abroad brand:Eg. Liner, piston, valve assembly, valve seat, valve spring, valve rubber could be alternative for original with lower price.

⊙Original brand:Emsco、Gardner-Denver, National oilwell, Ideco, Brewster, Drillmec, Wirth, Ellis, Williams, OPI, Mud King, LEWCO, Halliburton, SPM, Schlumberger, Weatherford.

Pune, Maharashtra, December 05, 2019 (Wired Release) Prudour Pvt. Ltd.Mud Pumps Market Worldwide Industry Analysis 2019 report added by MarketResearch.Biz is based on the year 2019. The report studies Manufacturers (including global and domestic), Market Suppliers and Vendors, Regions, Mud Pumps Product Variants, Product Type, and Application for the forthcoming period. The study offers data on past and current Mud Pumps market trends and development, growth drivers, capacities, technological innovations, and on the changing capital structure. The analysis will help the Mud Pumps market players to understand the present situation of the market. The Mud Pumps market readers will find this report very useful and get a deep understanding of the market. The crucial information regarding the market are gathered from reliable sources such as government websites, yearly reports of the companies, various journals, and others and were checked and validated by the Mud Pumps industry experts.

Primary and secondary research methodologies has been used to structure the report, which gives an accurate and precise understanding of the Mud Pumps market. The report provides an outlook of the market, which briefly explains the market condition and the trending segments. It also mentions the global market top players. The research report includes a SWOT analysis and Porters five forces analysis, which will help to understand the precise trajectory of the Mud Pumps market.

To assimilate the complete report through TOC, Figures, and Tables, get free sample copy from the official link: https://marketresearch.biz/report/mud-pumps-market/request-sample

The report serves exactly studied and analyzed information of the major industry players together with their share in the Mud Pumps market. The analytical tools used for the research comprise SWOT analysis, Porters five forces analysis, investment feasibility and returns analysis. These crucial tools are used to study the growth of the leading vendors in the Mud Pumps market.

Moreover, the Global Mud Pumps Market report includes the detail study of the market segmentation such as product type, distribution channel, and region. However, sub-segments analyzed in this report are important for knowing the preference of the changing market demands. Likewise, Global Mud Pumps Market research report offers an in-depth analysis on the sales medium channels, distributors, traders, dealers at global as well as domestic level. The global market situation at the global and regional level is also included in the report through geographical segmentation.

Key Companies: Gardner Denver Inc, Xylem Inc, Tsurumi Pump, Sulzer, Schlumberger Limited, Ebara Corporation, Weatherford International plc., Weir Group, National Oilwell Varco and Flowserve Corporation

The report provides information on the market segmentation by type, application and regions in general. The report sheds light on the development plans and policies, government regulations, cost structures, and manufacturing processes. It also includes technical information, manufacturing plants study, and raw material sources study as well as describe which product has the highest penetration, their RD status and profit margins. Further, Mud Pumps market study consists of a competitive scenario, market development history and upcoming major development trends.

1. The report serves a forward-looking view on the worldwide Mud Pumps market previous data, status, and future projection, production, revenue, consumption.

6. It helps to understand competitive advancement such as mergers, collaborations, agreements, expansions, acquisitions, and new product launches in the Mud Pumps market.

In the end, the Mud Pumps market report encloses the precisely studied and evaluated information of the global market and future scope using different analytical tools. Finally, overall information will help clients to make critical business decisions and strategies and to understand the scope of future growth. This report offers a competitive study, demand-side stats data for which we interview Mud Pumps market end-users and organize procedure surveys using secondary research techniques, company reports, Mud Pumps regulatory information, analytical methods, expenditure statistic data and Mud Pumps production sales volume.

Schlumberger is incorporated in Willemstad, Curaçao as Schlumberger N.V.New York Stock Exchange, Euronext Paris, the London Stock Exchange and SIX Swiss Exchange.Fortune Global 500 company, ranked 287 in 2016,Forbes Global 2000, ranked 349 in 2022.

Schlumberger was founded in 1926 in Paris as the Electric Prospecting Company (French: Société de prospection électrique) by two brothers Conrad and Marcel Schlumberger from Alsace.petroleum industry with services such as seismic data processing, formation evaluation, well testing and directional drilling, well cementing and stimulation, artificial lift, well completions, flow assurance and consulting, and software and information management. The company is also involved in the groundwater extractioncarbon capture and storage industries.

The Schlumberger brothers had experience conducting geophysical surveys in countries such as Romania, Canada, Serbia, South Africa, the Democratic Republic of the Congo,electrical resistivity well log in Merkwiller-Pechelbronn, France, in 1927.Kern County, California. In 1934, the Schlumberger Well Surveying Corporation was founded in Houston,Ridgefield, Connecticut in 1948, contributing to the development of a number of new logging tools. In 1956, Schlumberger Limited was incorporated as a holding company for all Schlumberger Limited businesses, which by now included American testing and production company Johnston Testers.

Over the years, Schlumberger continued to expand its operations and acquisitions. In 1960, Dowell Schlumberger (50% Schlumberger, 50% Dow Chemical), which specialized in pumping services for the oil industry, was formed. On February 2, 1962, Schlumberger Limited became listed on the New York Stock Exchange.South Boston, Virginia which was making furniture by the time the division was sold to Sperry & Hutchinson in 1971.Fairchild Camera and Instrument (including Fairchild Semiconductor) became a subsidiary of Schlumberger Limited.

In 1981, Schlumberger established the first international data links with e-mail. In 1983, Schlumberger opened its Cambridge Research Center in Cambridge, England.

In 1984, the SEDCO drilling rig company and half of Dowell of North America were acquired, resulting in the creation of the Anadrill drilling segment, a combination of Dowell and The Analysts" drilling segments. Forex Neptune was merged with SEDCO to create the Sedco Forex Drilling Company the following year, when Schlumberger purchased Merlin and 50% of GECO.

In 1987, Schlumberger completed its purchases of Neptune (North America), Bosco and Cori (Italy), and Allmess (Germany). That same year, National Semiconductor acquired Fairchild Semiconductor from Schlumberger for $122 million.

In 1992, Schlumberger acquired software company GeoQuest Systems. With the purchase came the conversion of SINet to TCP/IP and thus internet capable. In the 1990s Schlumberger bought out the petroleum division, AEG meter, and ECLIPSE reservoir study team Intera Technologies Corp. A joint venture between Schlumberger and Cable & Wireless resulted with the creation of Omnes, which then handled all of the company"s internal IT business. Oilphase and Camco International were also purchased.

In 1999, Schlumberger and Smith International created a joint venture, M-I L.L.C., the world"s largest drilling fluids (mud) company. The company consists of 60% Smith International, and 40% by Schlumberger. Since the joint venture was prohibited by a 1994 antitrust consent decree barring Smith from selling or combining their fluids business with certain other companies, including Schlumberger, the U.S. District Court in Washington, D.C. found Smith International Inc. and Schlumberger Ltd. guilty of criminal contempt and fined each company $750,000 and placed each company on five years probation. Both companies also agreed to pay a total of $13.1 million, representing a full disgorgement of all of the joint venture"s profits during the time the companies were in contempt.

In 2000, the Geco-Prakla division was merged with Western Geophysical to create the seismic data acquisition and processing contracting company WesternGeco, of which Schlumberger held a 70% stake, the remaining 30% belonging to competitor Baker Hughes. Sedco Forex was spun off, and merged with Transocean Drilling company in 2000.

In 2001, Schlumberger acquired the IT consultancy company Sema plc for $5.2 billion. The company was an Athens 2004 Summer Olympics partner, but the venture into IT consultancy did not pay off, and divestiture of Sema to Atos Origin was completed that year for $1.5 billion. The cards division was divested through an IPO to form Axalto, which later merged with Gemplus to form Gemalto, and the Messaging Solutions unit was spun off and merged with Taral Networks to form Airwide Solutions. In 2003, the Automated Test Equipment group, part of the 1979 Fairchild Semiconductor acquisition, was spun off to NPTest Holding, which later sold it to Credence.

In 2005, Schlumberger purchased Waterloo Hydrogeologic,groundwater industry related companies, such as Westbay Instruments, and Van Essen Instruments. Also that year, Schlumberger relocated its U.S. corporate offices from New York to Houston.

In 2006, Schlumberger purchased the remaining 30% of WesternGeco from Baker Hughes for US$2.4 billion.Cambridge, Massachusetts to replace the Ridgefield, Connecticut research center. The facility joins the other research centers operated by the company in Cambridge, England; Moscow, Russia; Stavanger, Norway; and Dhahran, Saudi Arabia.International sanctions during the Russo-Ukrainian War.

In 2009, Schlumberger acquired the shares of Techsia SA, a supplier of petrophysical software based in Montpellier, France. Techsia is well known in the industry for its flagship Techlog© product. The Montpellier-based Techsia center becomes then the Schlumberger Petrophysics Software Center of Excellence for the development of state-of-the-art solutions for the oil and gas exploration and production industry

In 2010, the acquisition of Smith International in an all-stock deal valued at $11.3 billion was announced. The sale price is 45.84-a-share price was 37.5 percent higher than Smith closing price on 18 February 2010. The deal is the biggest acquisition in Schlumberger history.

In 2014, Schlumberger announced the purchase of the remaining shares of SES Holdings Limited ("Saxon"), a Calgary-based provider of international land drilling services, from First Reserve and certain members of Saxon management. The transaction is subject to customary closing conditions, including the receipt of regulatory approvals. Schlumberger had a minority share in Saxon previously.

In 2015, Schlumberger was indicted by the US Department of Justice for sanction violations of conducting business in Iran and Sudan; the company was fined $233 million, amounting to the largest fine for sanctions to date.

In 2015, due to a downturn in the global oil and gas industry, Schlumberger announced 21,000 layoffs accounting for 15% of the company"s total workforce.

In 2018, Schlumberger announced that WesternGeco would be exiting the seismic data acquisition business, both onshore and offshore, while retaining its multiclient data processing and interpretation segments. This decision followed the bankruptcy filings of several competitors in the seismic services sector.

In 2021, Schlumberger New Energy announced the signature of pilot project agreements between the French state, Genvia and critical-industry leaders on the pathway to net zero in the cement and steel industries. Through these agreements, the goal is to scale up the next generation of electrolyzer technology, developed over the last two decades, to produce clean hydrogen without CO2 emissions, accelerating the decarbonization of multiple industrial sectors.

In 2022, Schlumberger completed a corporate rebranding to be known as SLB. According to media statements, the company"s CEO said the corporate rebranding is not a shift away from fossil fuels.

Schlumberger maintains a 33-acre (13 ha) campus at the northeast corner of U.S. Highway 90A and Gillingham Lane in Sugar Land, Texas; as of 2017 Schlumberger is the third largest employer in the city. In 2015, Schlumberger announced that it was moving its U.S. corporate headquarters to the Sugar Land facility from its Houston office building. The company plans to build new buildings with a scheduled completion time of late 2017. They include a total of 250,000 square feet (23,000 m2) of Class A office space and an "amenities" building with 100,000 square feet (9,300 m2) of space.

In 2009, Newsweek remarked that to mitigate global warming Schlumberger has invested in carbon sequestration which involves long-term storage of CO2 and that the company"s seismic survey ships are 20% to 25% more fuel-efficient than those of other seismic contractors from using fuels that emit less pollution and towing equipment that creates less drag on the vessels.

In 2010, the Aberdeen Sheriff court fined Schlumberger Oilfield UK £300,000 for losing a radioactive source on the rig floor on the Ensco 101 mobile drilling rig in the North Sea for 4 hours.

In 2009, the Pennsylvania Department of Environmental Protection fined Chesapeake Appalachia LLC and Schlumberger Technology Corp. more than $15,500 each for a hydrochloric acid spill in February 2009 at Chesapeake"s Chancellor natural gas well site in Asylum Township, Bradford County, Pennsylvania. Officials said the leak did not contaminate groundwater.

In 2006, as the current owner of a facility in Pickens, South Carolina, Schlumberger agreed to pay $11.8 million to federal and state agencies for a problem caused by the previous owner, Sangamo-Weston, a capacitor manufacturing plant.polychlorinated biphenyls (PCB) released into the environment by Sangamo-Weston from 1955 to 1987. According to the Justice Department"s Environment and Natural Resources Division, an additional agreement by Schlumberger to purchase and remove dams will directly improve the Twelvemile Creek, South Carolina ecosystem and provide significant environmental benefits for the affected communities.

In 2010, Schlumberger was contracted to perform wireline logging on the Gulf of Mexico. On the day of the explosion, the Schlumberger crew was supposed to perform a cement evaluation test, but the test was cancelled and the crew was released by BP to leave the rig on the same day.film by Peter Berg.

In October 2022, it was reported that some of Schlumberger"s more than 9,000 Russian employees based in Russia received military draft notices through the company. Human rights groups such as Business & Human Rights Resource Centre are watching how the company responds to the concerns.Yale University which tracks company responses about operating in Russia, Schlumberger is noted as "buying time" while it continues to carry out the bulk of its business in the country.

The report covers comprehensive information about market trends, volume (Units) and value (US$ Mn) projections, competition and recent developments and market dynamics in the global mud pumps market for the study period of 2013 to 2026.

The global mud pumps market is expected to reach a little over US$ 1,085 Mn over the forecast period, registering a CAGR of 4.4%. Growth in drilling activities in the oil & gas Industry to increase hydrocarbon production and ease of the mud circulation operation in drilling holes are some of the factors expected to lay a robust foundation for the growth of the global mud pumps market.

Mud pumps can be classified on the basis of the number of pistons into duplex, triplex and quintuplex, which consist of two, three and five pistons respectively. The triplex segment is expected to dominate the mud pumps market in terms of value as well as volume during the entire forecast period.

Triplex mud pumps find extensive usage in circulating drilling fluid with high pressure for deep oil well drilling application. These usage characteristics make them preferable for use, primarily in onshore and offshore oil well drilling applications.

Mud pumps are widely utilized in the oil & gas industry. On the basis of the mode of operation, mud pumps can be classified as electric and fuel engine mud pumps.

Fuel engine mud pumps use petroleum oils as the key liquefying agent. These types of mud pumps release hazardous gases into the environment. In order to contain the hazardous impact of fuel engine mud pumps on the environment, regulatory authorities are compelling manufacturers and consumers to opt for electric mud pumps, which do not emit volatile organic compounds and operate with low noise and low vibration. Electric mud pumps offer smooth operations in drilling rigs and are environment-friendly, which is why they dominate the market for mud pumps.

The electric mud pumps segment is projected to grow with a 4.5% CAGR during the forecast period in view of the tightening emission control regulations and is expected to create an absolute $ opportunity worth US$ 134 Mn between 2018 and 2026.

Among all the applications analyzed in this global mud pumps market study, the onshore application of mud pumps is expected to register about 1.43X growth in terms of value between 2018 and 2026. The offshore application of mud pumps is projected to register moderate growth during the entire forecast period, led by land oil field discoveries.

In terms of incremental $ opportunity, onshore and offshore segments are expected to compete within large margins. The onshore application of mud pumps is expected to occupy over an 86% share in terms of value by the end of 2026.

Increasing oil-well exploration activities, stable economic conditions and consistent growth in oil well drilling rig sales in the region are expected to drive the demand for mud pumps in the region.

The comparatively well-established production sector in the region and increasing oil and gas industry and hydrocarbon consumption will create a healthy platform for the growth of the mud pumps market. Some regions including China and Europe are expected to gain traction in the latter half of the forecast period, owing to the anticipated growth of the oil & gas industry in these regions. North America is expected to register above-average 1.1X growth in the market. All the other regions are anticipated to exhibit moderate growth during the same period.

The global mud pumps market is consolidated with limited market players holding considerable double-digit market shares as of 2017. Globally, the top 12 players in the mud pumps market collectively hold between 53% and 58% of the market share.

Over the past few years, the mud pumps market has witnessed significant technological advancement from the competition perspective. Acquisitions, collaborations and new product launches are some of the key strategies adopted by prominent players to expand and sustain in the global mud pumps market.

In 2015, Flowserve opened a new pump manufacturing plant in Coimbatore, India. Through this new facility, the company aims to provide pump products for the oil and gas industry in Asia Pacific

Some of the key players involved in this market study on the global mud pumps market include National Oil Varco Inc., Schlumberger Limited, Gardner Denver Inc., Weatherford International Plc., China National Petroleum Corporation, Trevi-Finanziaria Industriale S.p.A., MhWirth, BenTech GmbH Drilling Oilfield systems, American Block Inc., Honghua Group Limited, White Star Pump Company LLC, Flowserve corporation, Ohara Corporation, Mud King Products, Inc. and Herrenknecht Vertical GmbH.

F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous

A quintuplex mud pump has a crankshaft supported in the pump by external main bearings. The crankshaft has five eccentric sheaves, two internal main bearing sheaves, and two bull gears. Each of the main bearing sheaves supports the crankshaft by a main bearing. One main bearing sheave is disposed between second and third eccentric sheaves, while the other main bearing sheave is disposed between third and fourth eccentric sheaves. One bull gear is disposed between the first and second eccentric sheaves, while the second bull gear is disposed between fourth and fifth eccentric sheaves. A pinion shaft has pinion gears interfacing with the crankshaft"s bull gears. Connecting rods on the eccentric sheaves use roller bearings and transfer rotational movement of the crankshaft to pistons of the pump"s fluid assembly.

Triplex mud pumps pump drilling mud during well operations. An example of a typical triplex mud pump 10 shown in FIG. 1A has a power assembly 12, a crosshead assembly 14, and a fluid assembly 16. Electric motors (not shown) connect to a pinion shaft 30 that drives the power assembly 12. The crosshead assembly 14 converts the rotational movement of the power assembly 12 into reciprocating movement to actuate internal pistons or plungers of the fluid assembly 16. Being triplex, the pump"s fluid assembly 16 has three internal pistons to pump the mud.

As shown in FIG. 1B, the pump"s power assembly 14 has a crankshaft 20 supported at its ends by double roller bearings 22. Positioned along its intermediate extent, the crankshaft 20 has three eccentric sheaves 24-1 . . . 24-3, and three connecting rods 40 mount onto these sheaves 24 with cylindrical roller bearings 26. These connecting rods 40 connect by extension rods (not shown) and the crosshead assembly (14) to the pistons of the pump"s fluid assembly 16.

In addition to the sheaves, the crankshaft 20 also has a bull gear 28 positioned between the second and third sheaves 24-2 and 24-3. The bull gear 28 interfaces with the pinion shaft (30) and drives the crankshaft 20"s rotation. As shown particularly in FIG. 1C, the pinion shaft 30 also mounts in the power assembly 14 with roller bearings 32 supporting its ends. When electric motors couple to the pinion shaft"s ends 34 and rotate the pinion shaft 30, a pinion gear 38 interfacing with the crankshaft"s bull gear 28 drives the crankshaft (20), thereby operating the pistons of the pump"s fluid assembly 16.

When used to pump mud, the triplex mud pump 10 produces flow that varies by approximately 23%. For example, the pump 10 produces a maximum flow level of about 106% during certain crankshaft angles and produces a minimum flow level of 83% during other crankshaft angles, resulting in a total flow variation of 23% as the pump"s pistons are moved in differing exhaust strokes during the crankshaft"s rotation. Because the total flow varies, the pump 10 tends to produce undesirable pressure changes or “noise” in the pumped mud. In turn, this noise interferes with downhole telemetry and other techniques used during measurement-while-drilling (MWD) and logging-while-drilling (LWD) operations.

In contrast to mud pumps, well-service pumps (WSP) are also used during well operations. A well service pump is used to pump fluid at higher pressures than those used to pump mud. Therefore, the well service pumps are typically used to pump high pressure fluid into a well during frac operations or the like. An example of a well-service pump 50 is shown in FIG. 2. Here, the well service pump 50 is a quintuplex well service pump, although triplex well service pumps are also used. The pump 50 has a power assembly 52, a crosshead assembly 54, and a fluid assembly 56. A gear reducer 53 on one side of the pump 50 connects a drive (not shown) to the power assembly 52 to drive the pump 50.

As shown in FIG. 3, the pump"s power assembly 52 has a crankshaft 60 with five crankpins 62 and an internal main bearing sheave 64. The crankpins 62 are offset from the crankshaft 60"s axis of rotation and convert the rotation of the crankshaft 60 in to a reciprocating motion for operating pistons (not shown) in the pump"s fluid assembly 56. Double roller bearings 66 support the crankshaft 60 at both ends of the power assembly 52, and an internal double roller bearing 68 supports the crankshaft 60 at its main bearing sheave 64. One end 61 of the crankshaft 60 extends outside the power assembly 52 for coupling to the gear reducer (53; FIG. 2) and other drive components.

As shown in FIG. 4A, connecting rods 70 connect from the crankpins 62 to pistons or plungers 80 via the crosshead assembly 54. FIG. 4B shows a typical connection of a connecting rod 70 to a crankpin 62 in the well service pump 50. As shown, a bearing cap 74 fits on one side of the crankpin 62 and couples to the profiled end of the connecting rod 70. To reduce friction, the connection uses a sleeve bearing 76 between the rod 70, bearing cap 74, and crankpin 62. From the crankpin 62, the connecting rod 70 connects to a crosshead 55 using a wrist pin 72 as shown in FIG. 4A. The wrist pin 72 allows the connecting rod 70 to pivot with respect to the crosshead 55, which in turn is connected to the plunger 80.

In use, an electric motor or an internal combustion engine (such as a diesel engine) drives the pump 50 by the gear reducer 53. As the crankshaft 60 turns, the crankpins 62 reciprocate the connecting rods 70. Moved by the rods 70, the crossheads 55 reciprocate inside fixed cylinders. In turn, the plunger 80 coupled to the crosshead 55 also reciprocates between suction and power strokes in the fluid assembly 56. Withdrawal of a plunger 80 during a suction stroke pulls fluid into the assembly 56 through the input valve 82 connected to an inlet hose or pipe (not shown). Subsequently pushed during the power stroke, the plunger 80 then forces the fluid under pressure out through the output valve 84 connected to an outlet hose or pipe (not shown).

In contrast to using a crankshaft for a quintuplex well-service pump that has crankpins 62 as discussed above, another type of quintuplex well-service pump uses eccentric sheaves on a direct drive crankshaft. FIG. 4C is an isolated view of such a crankshaft 90 having eccentric sheaves 92-1 . . . 92-5 for use in a quintuplex well-service pump. External main bearings (not shown) support the crankshaft 90 at its ends 96 in the well-service pumps housing (not shown). To drive the crankshaft 90, one end 91 extends beyond the pumps housing for coupling to drive components, such as a gear box. The crankshaft 90 has five eccentric sheaves 92-1 . . . 92-5 for coupling to connecting rods (not shown) with roller bearings. The crankshaft 90 also has two internal main bearing sheaves 94-1, 94-2 for internal main bearings used to support the crankshaft 90 in the pump"s housing.

In the past, quintuplex well-service pumps used for pumping frac fluid or the like have been substituted for mud pumps during drilling operations to pump mud. Unfortunately, the well-service pump has a shorter service life compared to the conventional triplex mud pumps, making use of the well-service pump as a mud pump less desirable in most situations. In addition, a quintuplex well-service pump produces a great deal of white noise that interferes with MWD and LWD operations, further making the pump"s use to pump mud less desirable in most situations. Furthermore, the well-service pump is configured for direct drive by a motor and gear box directly coupling on one end of the crankshaft. This direct coupling limits what drives can be used with the pump. Moreover, the direct drive to the crankshaft can produce various issues with noise, balance, wear, and other associated problems that make use of the well-service pump to pump mud less desirable.

One might expect to provide a quintuplex mud pump by extending the conventional arrangement of a triplex mud pump (e.g., as shown in FIG. 1B) to include components for two additional pistons or plungers. However, the actual design for a quintuplex mud pump is not as easy as extending the conventional arrangement, especially in light of the requirements for a mud pump"s operation such as service life, noise levels, crankshaft deflection, balance, and other considerations. As a result, acceptable implementation of a quintuplex mud pump has not been achieved in the art during the long history of mud pump design.

What is needed is an efficient mud pump that has a long service life and that produces low levels of white noise during operation so as not to interfere with MWD and LWD operations while pumping mud in a well.

A quintuplex mud pump is a continuous duty, reciprocating plunger/piston pump. The mud pump has a crankshaft supported in the pump by external main bearings and uses internal gearing and a pinion shaft to drive the crankshaft. Five eccentric sheaves and two internal main bearing sheaves are provided on the crankshaft. Each of the main bearing sheaves supports the intermediate extent of crankshaft using bearings. One main bearing sheave is disposed between the second and third eccentric sheaves, while the other main bearing sheave is disposed between the third and fourth eccentric sheaves.

One or more bull gears are also provided on the crankshaft, and the pump"s pinion shaft has one or more pinion gears that interface with the one or more bull gears. If one bull gear is used, the interface between the bull and pinion gears can use herringbone or double helical gearing of opposite hand to avoid axial thrust. If two bull gears are used, the interface between the bull and pinion gears can use helical gearing with each having opposite hand to avoid axial thrust. For example, one of two bull gears can be disposed between the first and second eccentric sheaves, while the second bull gear can be disposed between fourth and fifth eccentric sheaves. These bull gears can have opposite hand. The pump"s internal gearing allows the pump to be driven conventionally and packaged in any standard mud pump packaging arrangement. Electric motors (for example, twin motors made by GE) may be used to drive the pump, although the pump"s rated input horsepower may be a factor used to determine the type of motor.

Connecting rods connect to the eccentric sheaves and use roller bearings. During rotation of the crankshaft, these connecting rods transfer the crankshaft"s rotational movement to reciprocating motion of the pistons or plungers in the pump"s fluid assembly. As such, the quintuplex mud pump uses all roller bearings to support its crankshaft and to transfer crankshaft motion to the connecting rods. In this way, the quintuplex mud pump can reduce the white noise typically produced by conventional triplex mud pumps and well service pumps that can interfere with MWD and LWD operations.

Turning to the drawings, a quintuplex mud pump 100 shown in FIGS. 5 and 6A-6B has a power assembly 110, a crosshead assembly 150, and a fluid assembly 170. Twin drives (e.g., electric motors, etc.) couple to ends of the power assembly"s pinion shaft 130 to drive the pump"s power assembly 110. As shown in FIGS. 6A-6B, internal gearing within the power assembly 110 converts the rotation of the pinion shaft 130 to rotation of a crankshaft 120. The gearing uses pinion gears 138 on the pinion shaft 130 that couple to bull gears 128 on the crankshaft 120 and transfer rotation of the pinion shaft 130 to the crankshaft 120.

For support, the crankshaft 120 has external main bearings 122 supporting its ends and two internal main bearings 127 supporting its intermediate extent in the assembly 110. As best shown in FIG. 6A, rotation of the crankshaft 120 reciprocates five independent connecting rods 140. Each of the connecting rods 140 couples to a crosshead 160 of the crosshead assembly 150. In turn, each of the crossheads 160 converts the connecting rod 40"s movement into a reciprocating movement of an intermediate pony rod 166. As it reciprocates, the pony rod 166 drives a coupled piston or plunger (not shown) in the fluid assembly 170 that pumps mud from an intake manifold 192 to an output manifold 198. Being quintuplex, the mud pump 100 has five such pistons movable in the fluid assembly 170 for pumping the mud.

The cross-section in FIG. 10A shows a crosshead 160 for the quintuplex mud pump. The end of the connecting rod 140 couples by a wrist pin 142 and bearing 144 to a crosshead body 162 that is movable in a crosshead guide 164. A pony rod 166 coupled to the crosshead body 162 extends through a stuffing box gasket 168 on a diaphragm plate 169. An end of this pony rod 166 in turn couples to additional components of the fluid assembly (170) as discussed below.

The cross-section in FIG. 10B shows portion of the fluid assembly 170 for the quintuplex mud pump. An intermediate rod 172 has a clamp 174 that couples to the pony rod (166; FIG. 10A) from the crosshead assembly 160 of FIG. 10A. The opposite end of the rod 172 couples by another clamp to a piston rod 180 having a piston head 182 on its end. Although a piston arrangement is shown, the fluid assembly 170 can use a plunger or any other equivalent arrangement so that the terms piston and plunger can be used interchangeably herein. Moved by the pony rod (166), the piston head 182 moves in a liner 184 communicating with a fluid passage 190. As the piston 182 moves, it pulls mud from a suction manifold 192 through a suction valve 194 into the passage 190 and pushes the mud in the passage 190 to a discharge manifold 198 through a discharge valve 196.

As noted previously, a triplex mud pump produces a total flow variation of about 23%. Because the present mud pump 100 is quintuplex, the pump 100 offers a lower variation in total flow, making the pump 100 better suited for pumping mud and producing less noise that can interfere with MWD and LWD operations. In particular, the quintuplex mud pump 100 can produce a total flow variation as low as about 7%. For example, the quintuplex mud pump 100 can produce a maximum flow level of about 102% during certain crankshaft angles and can produce a minimum flow level of 95% during other crankshaft angles as the pump"s five pistons move in their differing strokes during the crankshaft"s rotation. Being smoother and closer to ideal, the lower total flow variation of 7% produces less pressure changes or “noise” in the pumped mud that can interfere with MWD and LWD operations.

Although a quintuplex mud pump is described above, it will be appreciated that the teachings of the present disclosure can be applied to multiplex mud pumps having at least more than three eccentric sheaves, connecting rods, and fluid assembly pistons. Preferably, the arrangement involves an odd number of these components so such mud pumps may be septuplex, nonuplex, etc. For example, a septuplex mud pump according to the present disclosure may have seven eccentric sheaves, connecting rods, and fluid assembly pistons with at least two bull gears and at least two bearing sheaves on the crankshaft. The bull gears can be arranged between first and second eccentric sheaves and sixth and seventh eccentric sheaves on the crankshaft. The internal main bearings supporting the crankshaft can be positioned between third and fourth eccentric sheaves and the fourth and fifth eccentric sheaves on the crankshaft.

a crankshaft rotatably supported in the pump by a plurality of main bearings, the crankshaft having five eccentric sheaves and a first bull gear disposed thereon, the main bearings including a first internal main bearing sheave disposed between the second and third eccentric sheaves and including a second internal main bearing sheave disposed between the third and fourth eccentric sheaves;

a pinion shaft for driving the crankshaft, the pinion shaft rotatably supported in the pump and having a first pinion gear interfacing with the first bull gear on the crankshaft; and

6. A pump of claim 1, wherein the crankshaft comprises a second bull gear disposed thereon, and wherein the pinion shaft comprises a second pinion gear disposed thereon and interfacing with the second bull gear.

7. A pump of claim 6, wherein the first bull gear is disposed between the first and second eccentric sheaves, and wherein the second bull gear is disposed between the fourth and fifth eccentric sheaves.

8. A pump of claim 6, wherein the five eccentric sheaves, the first and second internal main bearing sheaves, and the first and second bull gears are equidistantly spaced from one another on the crankshaft.

9. A pump of claim 6, wherein the first and second pinion gears comprise helical gearing of opposite hand, and wherein the first and second bull gears comprise helical gearing of opposite hand complementary to the pinion gears.

a crankshaft rotatably supported in the pump by two external main bearings and two internal main bearings, the crankshaft having five eccentric sheaves, two internal main bearing sheaves for the internal main bearings, and at least one bull gear disposed thereon;

13. A pump of claim 11, wherein a first of the main bearing sheaves is disposed between the second and third eccentric sheaves, and wherein a second of the main bearing sheaves is disposed between the third and fourth eccentric sheaves.

16. A pump of claim 11, wherein the at least one bull gear comprises first and second bull gears disposed on the crankshaft, and wherein the at least one pinion gear comprises first and second pinion gears disposed on the crankshaft.

17. A pump of claim 16, wherein the first bull gear is disposed between the first and second eccentric sheaves, and wherein the second bull gear is disposed between the fourth and fifth eccentric sheaves.

18. A pump of claim 16, wherein the five eccentric sheaves, the two internal main bearing sheaves, and the first and second bull gears are equidistantly spaced from one another on the crankshaft.

19. A pump of claim 16, wherein the first and second pinion gears comprise helical gearing of opposite hand, and wherein the first and second bull gears comprise helical gearing of opposite hand complementary to the pinion gears.

a crankshaft rotatably supported in the pump by a plurality of main bearings, the crankshaft having five eccentric sheaves and first and second bull gears disposed thereon, the first bull gear disposed between the first and second eccentric sheaves, the second bull gear disposed between the fourth and fifth eccentric sheaves;

a pinion shaft for driving the crankshaft, the pinion shaft rotatably supported in the pump, the pinion shaft having a first pinion gear interfacing with the first bull gear on the crankshaft and having a second pinion gear interfacing with the second bull gear on the crankshaft; and

26. A pump of claim 21, wherein the main bearings include first and second internal main gearing sheaves disposed on the crankshaft, and wherein the five eccentric sheaves, the two internal main bearing sheaves, and the first and second bull gears are equidistantly spaced from one another on the crankshaft.

27. A pump of claim 21, wherein the first and second pinion gears comprise helical gearing of opposite hand, and wherein the first and second bull gears comprise helical gearing of opposite hand complementary to the pinion gears.

a crankshaft rotatably supported in the pump by a plurality of main bearings, the crankshaft having five eccentric sheaves and first and second bull gears disposed thereon, the main bearings including two internal main bearing sheaves disposed on the crankshaft, wherein the five eccentric sheaves, the two internal main bearing sheaves, and the first and second bull gears are equidistantly spaced from one another on the crankshaft;

a pinion shaft for driving the crankshaft, the pinion shaft rotatably supported in the pump, the pinion shaft having a first pinion gear interfacing with the first bull gear on the crankshaft and having a second pinion gear interfacing with the second bull gear on the crankshaft; and

34. A pump of claim 29, wherein the first and second pinion gears comprise helical gearing of opposite hand, and wherein the first and second bull gears comprise helical gearing of opposite hand complementary to the pinion gears.

"Triplex Mud Pump Parts and Accessories;" Product Information Brochure; copyright 2007 Sunnda LLC; downloaded from http://www.triplexmudpump.com/triplex-mud-pump-parts.php on Sep. 5, 2008.

"Triplex Mud Pumps Triplex Mud Pump Parts for Sale;" copyright 2007 Sunnda LLC; Product Information Brochure located at http://www.triplexmudpump.com/.

"Triplex Mud Pumps Triplex Mud Pump Parts;" copyright 2007 Sunnda LLC; downloaded from http://www.triplexmudpump.com/F-series-triplex-mud-pumps-power-end.php on Sep. 5, 2008.

China Petrochemical International Co., Ltd.; "Quintuplex Mud Pump;" Product Information Brochure downloaded from http://www.intl.sinopec.com.cn/emExp/upstream/Quituplex-Mud-Pump.htm downloaded on Oct. 2, 2008.

FMC Technologies; "Fluid Control: Well Service Pump;" Product Information Brochure; downloaded from http://www.fmctechnologies.com/-FluidControl-old/WellServicePump.aspx on Sep. 5, 2008.

National Oilwell; "Triplex Mud Pumps;" Product Information Brochure; downloaded from http://nql.com/Archives/2000%20Composite%20Catalog/pg-32.html downloaded on Sep. 5, 2008.

In a global sense, the Mud Pumps market is divided into segregated segments and dividers. Mud Pumps The report provides the most up-to-date and specific information on crop production used in the Mud Pumps field survey. All information points and data included in the Mud Pumps market are digitally displayed in the form of bar graphs, pie charts, tables, and product numbers to provide a better understanding of users. The report represents the complete Mud Pumps market situation in front of key people such as leaders, managers, industries, and managers. The author of the Mud Pumpsmarket report has been very careful and has done extensive research on the Mud Pumps market to compile all relevant and important information.

For Better Understanding, Download Free Sample PDF of Mud Pumps Market Research Report @ https://marketresearch.biz/report/mud-pumps-market/request-sample

The various sections on regional segmentation provide regional aspects of the global Mud Pumps market. This section portrays the administrative construction that will doubtlessly affect the whole market. It highlights the political landscape in the market and predicts its influence on the Mud Pumps market globally.

This report explains and provides detailed information about energy, cost structure, price, revenue share, sales, growth rate, company profile, imports, and technological advances, etc. It also defines the global size of the Mud Pumps market in terms of production level, regions by region, average consumption, total limit, demand, and sales revenue.

Chapter 2-  This section focuses on industry trends where market drivers are driven and high market patterns. It also provides developmental steps for key developers working within the Global Market Mud Pumps. In addition, it provides the creation and limitation of testing when developing patterns of measurement, limit, creativity, and creative predictions of the Mud Pumps Market

Chapter 3- This clip focuses on the types of items where the creation looks at the overall business size, cost, and overall business structure by the type of item being discussed, providing an in-depth global Mud Pumps Market application.

Chapter 6- Organizational Profiles: Many players who drive the entire Mud Pumps Market are printed during this section. The auditors provided data on their ongoing development within the Global Market Mud Pumps, materials, income, creativity, business, and friends.

Chapter 7- The estimates of collection and construction estimates included in this section are in addition to the Mud Pumps Market value in addition to key business categories.