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Torque converter problems are sometimes misinterpreted as symptoms of a failing transmission. Unfortunately, this can lead people to think that they need to spend thousands of dollars to rebuild or replace their automatic transmission when the cost to replace a malfunctioning torque converter is considerably cheaper.

Need a replacement transmission? Get an estimate for replacement transmissions and local installation. Look up your transmission model by vehicle make and model.

A local auto repair shop will be able to determine whether or not the problem lies in the transmission itself or the torque converter. Finding a reputable shop is very important because as we have mentioned, the symptoms can be very similar and a transmission replacement is considerably more expensive.

However, diagnosing the cause of a transmission issue isn’t easy. In many cases, the torque converter will not actually be the source of the problem (you might just have a fluid leak!). The purpose of this guide is to simply help you narrow down the possibilities and educate yourself before you get your transmission checked out.

In a nutshell, a torque converter is a fluid coupling that transfers torque from the engine to the transmission. It is mounted between the engine and transmission, bolted directly to a ‘flex plate’ which is spun by the crankshaft.

Internal combustion engines create power by burning fuel that forces the pistons to turn the crankshaft located at the bottom of the engine. This rotational force is transferred to the transmission by the fluid pressure inside the torque converter.

Inside of the torque converter cover lives a series of propeller-like blades called the pump. This assembly spins in unison with the engine crankshaft, forcing transmission fluid onto another blade assembly called the impeller. This second set of blades is connected to the transmission input shaft. The amount of hydraulic pressure that it creates inside the transmission dictates the gear and ultimately, the speed of the vehicle.

The impeller’s speed is regulated by the engine side of this hydrodynamic circuit (ie. speed of the pump blades). When the vehicle is stationary, or the driver applies the brakes, the impeller will slow considerably, while the pump continues to spin. This allows the torque converter to act like the clutch in a manual transmission – it allows the engine to continue running while the vehicle is at a complete stop.

Once the transmission fluid has been hurled onto the impeller blades, it has to return to the pump in order to keep the cycle going. Since the fluid is now flowing in a different direction than the pump, it has to be reversed to avoid slowing down (and stalling) the engine.

To do this, a third finned wheel called the stator is located between the two turbines on the transmission pump shaft. Its blades are precisely angled so that when the transmission fluid hits them, it reverses direction and gets channeled back to the pump. When the vehicle stops, its built-in one-way clutch causes it to stop spinning, breaking the hydrodynamic circuit.

Once the vehicle starts to accelerate from a stop, the stator is once again free to spin. In the split second that the transmission fluid hits the back of the now-released stator, it starts to spin the transmission pump, and briefly multiplies the torque coming from the engine side of the circuit. This causes the transmission pump to force more fluid in the transmission, resulting in movement.

Once the vehicle is in motion, the stator’s one-way clutch allows it to start spinning in the same direction as the other turbines, reversing the fluid flow and completing the hydrodynamic circuit.

After all of the transmission gears have been shifted through and the vehicle has reached cruising speed, the lockup clutch engages, connecting the front cover of the torque converter (aka the pump) to the impeller. This causes all of the turbines to work together in a direct drive/overdrive scenario.

It isn’t easy to isolate and diagnose a torque converter issue without taking the transmission/drivetrain apart, but there are several symptoms to look for. A few of the signs of a malfunctioning torque converter include: shuddering, contaminated fluid, gears change at high RPMs and strange sounds such as clicking or whirring.

Since a torque converter is responsible for translating engine torque into the hydraulic pressure needed to shift gears inside the transmission, a damaged fin or bearing can cause the transmission to delay a shift, or slip out of gear.

Slipping can also be caused by there being not enough or too much fluid in the transmission. You may also experience a loss of acceleration and a noticeable reduction in your car’s fuel economy.

If the temperature gauge indicates that your car is overheating, it could be a sign that there has been a drop in fluid pressure and there is a problem with your torque converter. If a converter is overheating, it won’t be able to transfer power from the engine to the transmission. This results in poor throttle response, and excessive wear and tear on the internal workings of the transmission.

If the lockup clutch inside the torque converter is starting to malfunction, you may experience shuddering at around 30-45 mph. The sensation is very noticeable and typically feels like you’re driving over a rough road with many small bumps. As the converter switches over to direct drive, a worn lockup clutch can make the transition difficult, resulting in this sensation. The feeling may start and stop abruptly and may not last long, but if you’ve experienced it several times, it’s time to get your transmission checked.

A torque converter is filled with automatic transmission fluid (ATF). If the fluid is contaminated, it can do damage the parts inside. This can result in worn bearings on the stator, or damaged fins on one of the turbines.

If you notice a significant amount of black sludge/grime/debris in the fluid it could mean that the converter or transmission itself is damaged. In this case, change the fluid and drive around for a while before checking the fluid again. If the problem persists, get your car checked by a professional.

The ‘stall speed’ is the point at which the engine RPMs are high enough for the torque converter to transfer power from the engine to the transmission. In other words, it is the RPM at which the converter will stop the engine speed from increasing if transmission output is prohibited.

If the torque converter is broken, it won’t be able to transfer the engine’s rotational force into hydraulic pressure correctly. This will result in the transmission taking longer to engage the engine, causing the stall speed to increase. Here is how to do a stall speed test. You’ll have to find out what your vehicles stall speed is beforehand (typically 2000 to 2500 RPM).

It’s not uncommon for the torque converter to emit strange noises as it begins to fail. Some of the sounds you might hear include a ‘whirring’ sound coming from bad bearings, or ‘clinking’ sound coming from a broken turbine fin.

Important to note – a converter can slowly fail over the course of several weeks or even months before it completely breaks down. Driving a vehicle with one that is damaged can be risky as it can completely disintegrate when it breaks down – adding metal debris into the transmission fluid. The contaminated transmission fluid can then make its way into the transmission and cause significant damage or even complete failure, turning what could have been a simple converter replacement into an expensive transmission repair or replacement. To prevent this, pull off the road when it is safe to do so and shut off the engine.

There are a few reasons why problems can occur. Don’t assume what the problem is until you have your transmission looked at, but here are some general ideas of what it could be.

The impeller, turbine and stator use needle bearings in order to turn freely. The bearings separate these rotating components from the converter housing. If these bearings are damaged, you’ll notice reduced power, strange noises and bits of metal in the transmission fluid due to metal on metal contact/grinding.

If you notice a transmission fluid leak coming from the bell housing, then you might have a damaged torque converter seal. If your torque converter can’t hold the proper amount of ATF, then it won’t be able to transfer power from the engine to the transmission effectively. This will result in overheating, shifting problems, strange noises, higher stall speeds, and slipping between the gears. The bad seal will need to be found and replaced.

Automatic transmissions have a number of clutches located throughout the assembly. A torque converter clutch is responsible for locking the engine and transmission into direct drive.

If the torque converter has been burned by overheating, become jammed/locked up due to distortion or contaminants in the transmission fluid have damaged the friction material on it, then your car may stay in gear even though you come to a stop. The converter can also shake and not lock itself into direct drive if the friction material on the clutch plate has worn away.

A torque converter clutch solenoid regulates the amount of transmission fluid that the converter’s lockup clutch receives. If this electronic device can’t accurately meter the fluid pressure, then the lockup clutch will not work properly as a result of too much or too little fluid supply. This can result in loss of the direct drive function, poor gas mileage and engine stalling.

If you’ve noticed one or more of the above symptoms, then it’s possible that your torque converter is malfunctioning. The cost of getting it repaired can be higher than simply replacing it, so be sure to have a mechanic/technician take a look.

The torque converter itself is relatively inexpensive (between $150 and $350, depending on the vehicle), but 5-10 hours of labor is involved since the transmission must be removed in order to replace the torque converter.

Need a replacement transmission? Get an estimate for replacement transmissions and local installation. Look up your transmission model by vehicle make and model.

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A torque converter is a type of fluid coupling that transfers rotating power from a prime mover, like an internal combustion engine, to a rotating driven load. In a vehicle with an automatic transmission, the torque converter connects the power source to the load. It is usually located between the engine"s flexplate and the transmission. The equivalent location in a manual transmission would be the mechanical clutch.

The main characteristic of a torque converter is its ability to increase torque when the output rotational speed is so low that it allows the fluid coming off the curved vanes of the turbine to be deflected off the stator while it is locked against its one-way clutch, thus providing the equivalent of a reduction gear. This is a feature beyond that of the simple fluid coupling, which can match rotational speed but does not multiply torque and thus reduces power.

By far the most common form of torque converter in automobile transmissions is the hydrokinetic device described in this article. There are also hydrostatic systems which are widely used in small machines such as compact excavators.

There are also mechanical designs for continuously variable transmissions and these also have the ability to multiply torque. They include the pendulum-based Constantinesco torque converter, the Lambert friction gearing disk drive transmission and the

Industrial power transmission such as conveyor drives, almost all modern forklifts, winches, drilling rigs, construction equipment, and railway locomotives.

A fluid coupling is a two-element drive that is incapable of multiplying torque, while a torque converter has at least one extra element—the stator—which alters the drive"s characteristics during periods of high slippage, producing an increase in output torque.

In a torque converter there are at least three rotating elements: the impeller, which is mechanically driven by the prime mover; the turbine, which drives the load; and the stator, which is interposed between the impeller and turbine so that it can alter oil flow returning from the turbine to the impeller. The classic torque converter design dictates that the stator be prevented from rotating under any condition, hence the term stator. In practice, however, the stator is mounted on an overrunning clutch, which prevents the stator from counter-rotating with respect to the prime mover but allows forward rotation.

Modifications to the basic three element design have been periodically incorporated, especially in applications where higher than normal torque multiplication is required. Most commonly, these have taken the form of multiple turbines and stators, each set being designed to produce differing amounts of torque multiplication. For example, the Buick Dynaflow automatic transmission was a non-shifting design and, under normal conditions, relied solely upon the converter to multiply torque. The Dynaflow used a five element converter to produce the wide range of torque multiplication needed to propel a heavy vehicle.

Although not strictly a part of classic torque converter design, many automotive converters include a lock-up clutch to improve cruising power transmission efficiency and reduce heat. The application of the clutch locks the turbine to the impeller, causing all power transmission to be mechanical, thus eliminating losses associated with fluid drive.

Stall. The prime mover is applying power to the impeller but the turbine cannot rotate. For example, in an automobile, this stage of operation would occur when the driver has placed the transmission in gear but is preventing the vehicle from moving by continuing to apply the brakes. At stall, the torque converter can produce maximum torque multiplication if sufficient input power is applied (the resulting multiplication is called the stall ratio). The stall phase actually lasts for a brief period when the load (e.g., vehicle) initially starts to move, as there will be a very large difference between pump and turbine speed.

Acceleration. The load is accelerating but there still is a relatively large difference between impeller and turbine speed. Under this condition, the converter will produce torque multiplication that is less than what could be achieved under stall conditions. The amount of multiplication will depend upon the actual difference between pump and turbine speed, as well as various other design factors.

Coupling. The turbine has reached approximately 90 percent of the speed of the impeller. Torque multiplication has essentially ceased and the torque converter is behaving in a manner similar to a simple fluid coupling. In modern automotive applications, it is usually at this stage of operation where the lock-up clutch is applied, a procedure that tends to improve fuel efficiency.

The key to the torque converter"s ability to multiply torque lies in the stator. In the classic fluid coupling design, periods of high slippage cause the fluid flow returning from the turbine to the impeller to oppose the direction of impeller rotation, leading to a significant loss of efficiency and the generation of considerable waste heat. Under the same condition in a torque converter, the returning fluid will be redirected by the stator so that it aids the rotation of the impeller, instead of impeding it. The result is that much of the energy in the returning fluid is recovered and added to the energy being applied to the impeller by the prime mover. This action causes a substantial increase in the mass of fluid being directed to the turbine, producing an increase in output torque. Since the returning fluid is initially traveling in a direction opposite to impeller rotation, the stator will likewise attempt to counter-rotate as it forces the fluid to change direction, an effect that is prevented by the one-way stator clutch.

Unlike the radially straight blades used in a plain fluid coupling, a torque converter"s turbine and stator use angled and curved blades. The blade shape of the stator is what alters the path of the fluid, forcing it to coincide with the impeller rotation. The matching curve of the turbine blades helps to correctly direct the returning fluid to the stator so the latter can do its job. The shape of the blades is important as minor variations can result in significant changes to the converter"s performance.

During the stall and acceleration phases, in which torque multiplication occurs, the stator remains stationary due to the action of its one-way clutch. However, as the torque converter approaches the coupling phase, the energy and volume of the fluid returning from the turbine will gradually decrease, causing pressure on the stator to likewise decrease. Once in the coupling phase, the returning fluid will reverse direction and now rotate in the direction of the impeller and turbine, an effect which will attempt to forward-rotate the stator. At this point, the stator clutch will release and the impeller, turbine and stator will all (more or less) turn as a unit.

Unavoidably, some of the fluid"s kinetic energy will be lost due to friction and turbulence, causing the converter to generate waste heat (dissipated in many applications by water cooling). This effect, often referred to as pumping loss, will be most pronounced at or near stall conditions. In modern designs, the blade geometry minimizes oil velocity at low impeller speeds, which allows the turbine to be stalled for long periods with little danger of overheating (as when a vehicle with an automatic transmission is stopped at a traffic signal or in traffic congestion while still in gear).

A torque converter cannot achieve 100 percent coupling efficiency. The classic three element torque converter has an efficiency curve that resembles ∩: zero efficiency at stall, generally increasing efficiency during the acceleration phase and low efficiency in the coupling phase. The loss of efficiency as the converter enters the coupling phase is a result of the turbulence and fluid flow interference generated by the stator, and as previously mentioned, is commonly overcome by mounting the stator on a one-way clutch.

Even with the benefit of the one-way stator clutch, a converter cannot achieve the same level of efficiency in the coupling phase as an equivalently sized fluid coupling. Some loss is due to the presence of the stator (even though rotating as part of the assembly), as it always generates some power-absorbing turbulence. Most of the loss, however, is caused by the curved and angled turbine blades, which do not absorb kinetic energy from the fluid mass as well as radially straight blades. Since the turbine blade geometry is a crucial factor in the converter"s ability to multiply torque, trade-offs between torque multiplication and coupling efficiency are inevitable. In automotive applications, where steady improvements in fuel economy have been mandated by market forces and government edict, the nearly universal use of a lock-up clutch has helped to eliminate the converter from the efficiency equation during cruising operation.

The maximum amount of torque multiplication produced by a converter is highly dependent on the size and geometry of the turbine and stator blades, and is generated only when the converter is at or near the stall phase of operation. Typical stall torque multiplication ratios range from 1.8:1 to 2.5:1 for most automotive applications (although multi-element designs as used in the Buick Dynaflow and Chevrolet Turboglide could produce more). Specialized converters designed for industrial, rail, or heavy marine power transmission systems are capable of as much as 5.0:1 multiplication. Generally speaking, there is a trade-off between maximum torque multiplication and efficiency—high stall ratio converters tend to be relatively inefficient below the coupling speed, whereas low stall ratio converters tend to provide less possible torque multiplication.

The characteristics of the torque converter must be carefully matched to the torque curve of the power source and the intended application. Changing the blade geometry of the stator and/or turbine will change the torque-stall characteristics, as well as the overall efficiency of the unit. For example, drag racing automatic transmissions often use converters modified to produce high stall speeds to improve off-the-line torque, and to get into the power band of the engine more quickly. Highway vehicles generally use lower stall torque converters to limit heat production, and provide a more firm feeling to the vehicle"s characteristics.

A design feature once found in some General Motors automatic transmissions was the variable-pitch stator, in which the blades" angle of attack could be varied in response to changes in engine speed and load. The effect of this was to vary the amount of torque multiplication produced by the converter. At the normal angle of attack, the stator caused the converter to produce a moderate amount of multiplication but with a higher level of efficiency. If the driver abruptly opened the throttle, a valve would switch the stator pitch to a different angle of attack, increasing torque multiplication at the expense of efficiency.

Some torque converters use multiple stators and/or multiple turbines to provide a wider range of torque multiplication. Such multiple-element converters are more common in industrial environments than in automotive transmissions, but automotive applications such as Buick"s Triple Turbine Dynaflow and Chevrolet"s Turboglide also existed. The Buick Dynaflow utilized the torque-multiplying characteristics of its planetary gear set in conjunction with the torque converter for low gear and bypassed the first turbine, using only the second turbine as vehicle speed increased. The unavoidable trade-off with this arrangement was low efficiency and eventually these transmissions were discontinued in favor of the more efficient three speed units with a conventional three element torque converter.

As described above, impelling losses within the torque converter reduce efficiency and generate waste heat. In modern automotive applications, this problem is commonly avoided by use of a lock-up clutch that physically links the impeller and turbine, effectively changing the converter into a purely mechanical coupling. The result is no slippage, and virtually no power loss.

The first automotive application of the lock-up principle was Packard"s Ultramatic transmission, introduced in 1949, which locked up the converter at cruising speeds, unlocking when the throttle was floored for quick acceleration or as the vehicle slowed. This feature was also present in some Borg-Warner transmissions produced during the 1950s. It fell out of favor in subsequent years due to its extra complexity and cost. In the late 1970s lock-up clutches started to reappear in response to demands for improved fuel economy, and are now nearly universal in automotive applications.

In high performance, racing and heavy duty commercial converters, the pump and turbine may be further strengthened by a process called furnace brazing, in which molten brass is drawn into seams and joints to produce a stronger bond between the blades, hubs and annular ring(s). Because the furnace brazing process creates a small radius at the point where a blade meets with a hub or annular ring, a theoretical decrease in turbulence will occur, resulting in a corresponding increase in efficiency.

Overheating: Continuous high levels of slippage may overwhelm the converter"s ability to dissipate heat, resulting in damage to the elastomer seals that retain fluid inside the converter. A prime example in passenger cars would be getting stuck in snow or mud and having to rock the vehicle forward and backward to gain momentum by going back and forth from drive to reverse using significant power. The transmission fluid will quickly overheat, not to mention the repeated impacts on the stator clutch (next topic). Also, overheating transmission fluid causes it to lose viscosity and damage the transmission. Such abuse can in rare cases cause the torque converter to leak and eventually stop functioning due to lack of fluid.

Stator clutch seizure: The inner and outer elements of the one-way stator clutch become permanently locked together, thus preventing the stator from rotating during the coupling phase. Most often, seizure is precipitated by severe loading and subsequent distortion of the clutch components. Eventually, galling of the mating parts occurs, which triggers seizure. A converter with a seized stator clutch will exhibit very poor efficiency during the coupling phase, and in a motor vehicle, fuel consumption will drastically increase. Converter overheating under such conditions will usually occur if continued operation is attempted.

Stator clutch breakage: A very abrupt application of power, as in putting the transmission in neutral and increasing engine RPMs before engaging a gear (commonly called a "neutral start"), can cause shock loading of the stator clutch, resulting in breakage. If this occurs, the stator will freely counter-rotate in the direction opposite to that of the pump and almost no power transmission will take place. In an automobile, the effect is similar to a severe case of transmission slippage and the vehicle is all but incapable of moving under its own power.

Blade deformation and fragmentation: If subjected to abrupt loading or excessive heating of the converter, pump and/or turbine blades may be deformed, separated from their hubs and/or annular rings, or may break up into fragments. At the least, such a failure will result in a significant loss of efficiency, producing symptoms similar (although less pronounced) to those accompanying stator clutch failure. In extreme cases, catastrophic destruction of the converter will occur.

Ballooning: Prolonged operation under excessive loading, very abrupt application of load, or operating a torque converter at very high RPM may cause the shape of the converter"s housing to be physically distorted due to internal pressure and/or the stress imposed by inertia. Under extreme conditions, ballooning will cause the converter housing to rupture, resulting in the violent dispersal of hot oil and metal fragments over a wide area.

A torque converter (TC) is an indispensable part of modern automatic transmissions and CVTs which plays an important role in their operation. In many cases, TCs fail much earlier than the automatic transmission. Frequently, the problem resides in the seal leakages. We will consider this problem in more detail.