trenchless drilling rig and mud pump manufacturer

Black gold is truly the best description to sum up the value of oil. One of the most important contributors to change and industrialization, it drives the wheels of progress. ShalePumps is headquartered in Houston, the global oil capital. Headed by experts, it has a vision to support the industry with superior completion equipment. Frac operators, drilling contractors and well service companies source rely on ShalePumps for superior quality.

The key personnel of ShalePumps have a combined experience of more than a hundred years. This experience is reflected in the quality of our equipment. The fracking pumps, components and all services are much sought after for reliability and long life. This is because of the processes we follow. The design, materials, precision engineering and expertise contribute to an advanced assembly line.

After many years of thought and conscientious engineering, the team at ShalePumps is proud to add the Q5K™ 5000 HP Frac Pump to their list of many product offerings. Perfectly capable and suited for the next generation of hydraulic fracking market demands and technology. The Q5K is the only frac pump that has been designed and developed from the ground up to be capable of accepting true 5000 HP in a continuous duty frac application.

ShalePumps has consistently delivered high quality completion equipment to all stakeholders. The mission is to develop faster, rugged and efficient equipment to help the Oil and Exploration Industry. The vision is to continue leading the race with the best quality in completion equipment.

Horizontal Directional Drilling (HDD) is a trenchless method for installing pipes and cables underground. The process involves boring a tunnel beneath the surface where trenching is not practical.

Boring underground requires drilling fluid that combines water and bentonite clay to help remove cuttings, stabilize the bore, cool the cutting tools, and lubricate pipe string. As the process comes to life, the drilling pump rotates the drill bit which then removes the material. As the drill bit is rotating, the pressure and fluid produced by the drill pump helps stabilize the tunnel. The mud extracted from this process is then filtered and reused for drilling fluid.

HDD is a process usually deployed when installing pipes and cables underneath roads, rivers and other types of infrastructure. Therefore, most jobs come with a challenging set of parameters that demand high rates of accuracy, efficiency, and effectiveness. Equipment manufacturers and end-users can trust our +160 years of experience manufacturing pumps for both petroleum and industrial industries.

Our HDD industry pumps offer higher flow rates at slower speeds, ranging from 200 to more than 1000 gpm at pressures exceeding 2000 PSI. Through this more efficient operation, we can help extend the life of our pumps and consumable parts, even in the most demanding HDD projects.

Our lineup of dedicated high pressure HDD pumps come in a lightweight design that eases the burden of transportation and setup while also maximizing their power potential. With max rod loads ratings up to 53,000 and horsepower up to 800 BHP, our HDD high flow pumps can handle tough jobs with ease.

Partnering with GD Energy Products for your HDD equipment also means having an expert team to support you throughout the lifecycle of your pump. We have field service technicians who can come to you with solutions, as well as 24-hour customer service and our Parts on Demand program that ensures you never run out of pump parts when you need them.

It’s all-in service of ensuring that every HDD pump you get from GD Energy Products meets our performance standards and exceeds yours. With easy access to aftermarket parts and consumables, HDD companies can trust they have a truly reliable pump at a lower total cost of ownership (TCO).

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LEC mud pumps use hydraulic power to convert hydraulic energy into the power that can convey high pressure mud. It’s self-suction plunger pump. The parts without rotation make piston linear motion.

•High reliability: no rotating parts, less moving parts, longer free maintenance time, high abrasive resistance and self-lubricating ability, which decrease the operating cost. When the hydraulic power less than max. rated power, the pump will decrease the output power automatically thus make the pump safe.

Founded in 1987 by J.D. Young, Tulsa Rig Iron was the premier designer and manufacturer of horizontal directional drilling rigs, along with mud pumps and mud recycling systems. In 2004, sons Trevor and Troy took the company helm and made the decision to concentrate the company efforts on building the best mud pumps and recycling systems available. Since that time, Tulsa Rig Iron has continued to set the industry standards for mud pump and recycling systems and is the manufacturer of choice for contractors around the globe. Fourth quarter 2013 marks a significant company milestone, in that we will effectively double our manufacturing capacity with a huge facility expansion. This will allow us to get equipment to our customers in a more timely fashion. Our state of the art manufacturing facility is located on 40 acres in Kiefer Oklahoma, a suburb just outside of Tulsa.

Tulsa Rig Iron is dedicated to being the industry leading provider of products and solutions for energy contractors. We will always have the best interest of our customers, our employees, and the environment in mind while designing and delivering our products and services.

product and service for the customer. lt focuses on to supply best solutions for the overseas oilfield customer on equipment &spares maintenance and supply.

China has become main supplier for oil production countries,but Chinese equipment has some special features different from European and American countries,and there exits big language and cultural difference between China and other countries, so it has become one big challenge for the overseas customer to get the exact equipment and parts they need in a short time.However. BEYOND takes root in China, and has very good cooperation relationship with most of famous factories,plus strong technical support and good advantage in language.Therefore, BEYOND is quite capable to help the customer to solve this challenge.

BEYOND products cover but not limited to:China-make oil drilling rigs, workover rigs, wellhead and downhole tools, drilling tools, OCTG and other related equipment and parts.Meanwhile, BEYOND can offer technical services, personnel training and maintenance guide towards China-made drilling rigs. Onlv if it is what you need, BEYOND can get it for you: from best factories, with most competitive price and within shortest lead time. With“Professional & Efficient Customer Focus.Win-win Cooperation"as its operation principle, BEYOND believes that it will become your best cooperative partner in China.

Mud pump manufacturers frequently offer both types of pumps. In reality, the pump power end and fluid ends are identical. The difference lies with the method used by the pump to displace the mud.

In the early 1990s, it was generally accepted that the pumps used on mid-size and small boring machines should deliver fluid to the bore at a high pressure (1,800 to 2,200 psi/124 to 152 bar)) and have a low flow rate of 5 to 25 gpm (19 to 95 Lpm).

As the industry matured and operators became more experienced, it was found that a higher mud flow with lower pressures was the superior way to bore. In some formations high pressure, low flow is still preferred and provides the most success. However, in the majority of areas, higher flows are best to provide hole cleaning (removal of solids) and provide adequate bentonite for formation sealing and lubrication.

Plunger and packing technology is used when high (800 to 1,000 psi/55 to 69 bar and higher) pressures and lower flows are required. The flow pressure pushes on the front of the packing, compressing it tightly around the smooth surface of the reciprocating plunger sealing off leakage. When the pressure is below 800 to 1,000 psi (55 to 69 bar), there is insufficient flow pressure to assist in this sealing and packing leakage occurs. Leakage carries with it sand and other abrasive solids that lodge between the packing rings and plungers, causing rapid wear to the plunger surface and/or packing and making a good seal impossible.

One advantage of plungers/packing is that the packing can be adjusted by the operator to minimize leakage until the bore is complete and the pump can be serviced.

Pumps with piston/liner technology work in the opposite manner. Pistons work well to prevent leakage when flow pressures are low (below 1,200 psi/83 bar). Pistons are generally larger in diameter than plungers, allowing the pump to run slower-this is good-for the same flow rates.

Pistons have two disadvantages. First, when they fail or start leaking, the operator can do nothing to prolong operation until repairs can be made. Thus, repairs usually have to be made shortly after significant leakage starts. Second, pistons like to run cool and be lubricated. Thus, a piston cooling/lubrication system must be employed to add to piston life.

This system consists of a small centrifugal pump, spray nozzles, piping and collection tank. It sprays a mixture of water and lubricant (non-foaming soap or a small amount of liquid polymer), onto the back of the pistons.

Many boring machines are equipped with plunger pumps. These units are being applied where piston technology should be used, mainly low pressure and higher flows. These pumps frequently have leakage problems. To help operators combat leakage on these boring machines, conversion kits are being developed by some pump manufacturers to allow pumps to be changed from plunger to piston technology. Consult your boring machine or pump manufacturer for availability.

Economically, a good time to consider changing from plunger to piston technology on your pump is when the plungers are no longer serviceable and must be replaced. Conversion kits can be installed in the field and are considered bolt off bolt on upgrades.

If your mud pump has leakage problems, consider that you may be asking your pump to operate in a condition or application for which it was not originally designed.

Jerry Watson, INROCK Equipment Systems, is a member of the Drillmaster Editorial Board. Reports are reviewed by a team of drilling professionals: Watson; Frank Canon, Baroid Industrial Drilling Products; and Mark Van Houwelingen, Vermeer Mfg. Co.

Prime Drilling stands for optimum product quality and service. "What does not fit is made to fit" - this is the motto under which we are compyling with the specific requirements and demands of our customers. Equally important is the sustainable developement of our family-owned company since the safety and the personal satisfaction of our employees are essentials parts of our success and the long-term economic security of business. Being better than the competition is a everday challenge we gladly face.

Our company claim „for your success“ means the focus of our daily actions are on the satisfaction of our customers. It also means attentively listening to our customer, purposefully applying decade-long experience and never losing sight of our quality objective. These are the values and maxims rooted in our family and company tradition with its focus on the customer at all times.

Power head thrust and rotation adopts cycloid motor from Eaton, with large torsion, stable performance. Rotation have two speed , drilling faster and more torque; Thrust have 3 speed, let the work finished more faster. Thrust and rotation system both use hydraulic control system.

Equipped with φ73×3000mm or φ83×3000mm drill rods moderate machine size adapts to narrow and small working area and high efficient construction as well.

As development brings new utilities and services to suburban and rural areas near growing cities, installing new buried lines and pipes pose many challenges. These additions are usually installed close to existing houses and businesses, requiring careful drilling and boring procedures. Directional drilling is a great way to make essential infrastructure and utility installations while disturbing local traffic patterns and residents as little as possible. Yet the success or failure of any particular directional drilling or boring project often hinges on the quality of the pump chosen for the process.

Directional drilling is a method of creating a shallow underground tunnel with a boring tip and a heavy-duty slurry pump. This combination can dig relatively large diameter channels without disturbing the surface of the ground, minimizing damage to the landscape and qualifying the procedure as a trenchless service. This technique is also referred to as directional boring and Horizontal Directional Drilling (HDD), depending on the size of the channel and the equipment used to bore it. This technique can penetrate a wide range of dense and soft soil conditions, including flooded grounds and wetlands.

Almost any installation of a curved and relatively shallow pipe or cable can be handled with directional drilling equipment. This means there’s high demand for the services across the country.

Since directional drilling doesn’t require digging a trench from the surface downward, there’s little disturbance to plants and trees. This makes it popular among both city planners and homeowners living around the installation areas where boring is necessary. A drilling fluid is used to keep heat from building up and to encourage the flow of debris smoothly down the pipe. This fluid consists of a steady supply of fresh water mixed with a specially made polymer or bentonite clay to increase the lubricating and cooling properties of the liquid. To keep the fluids moving at full pressure, the project needs heavy-duty slurry pumps to move the debris-filled liquid back to the reclaiming chamber to clear out bits of dirt and rock. The slurry removal and transport pump takes the brunt of wear and tear from the process since it must move liquids packed with sharp bits of stone and soil that are highly abrasive.

Most directional drilling pumps are based on modified slurry pump designs since these units need to work with drills producing up to 600 metric tons of thrust force. Large bore directional drilling heads can remove large chunks of solid stone and compacted soil that causes a lot of wear and tear to traditional slurry pumps. Debris bouncing against internal parts like impellers and spiral vanes results in constant repairs and a shortened lifespan of the pump. EDDY pumps are designed to last even in challenging directional drilling and boring applications.

It’s the specific design of the EDDY Pump that makes it ideal for directional boring and HDD uses. An open rotor design allows objects of up to 12 inches in diameter to pass through the pump without clogging it. This should cover even the largest and most aggressive cuttings generated by boring and drilling. There’s also no issue with generating plenty of pressure with any kind of drilling fluid with the open rotor design. Corrosive and abrasive mixtures don’t cause issues for the tough EDDY Pump design either. There’s relatively little maintenance needed to keep the high solids EDDY slurry pump working project after project. Sizing the right pump to the boring equipment will ensure it lasts for years with minimal wear and tear from the abrasive debris and cuttings.

Most contracts for public and private directional boring work include a clause stipulating the contractor is responsible for cleaning up after the work is completed. These cleanup steps usually include dewatering any remaining drilling fluid or transporting the cleaning water left over after the drilling bits are removed. Slurry pumps are also great for quickly removing these lingering fluids even when plenty of debris is mixed into the liquid.

Consider the EDDY Pump for your next directional boring project. Contact our team today to discuss your needs and let us pair you with the perfect pump for slurry removal and transport.

High-pressure pump manufacturer Gardner Denver High Pressure Solutions (HPS) has launched its new GD 250HDD pump for a range of horizontal directional drilling (HDD) applications.

HDD pumps — also known as drill pumps, mud pumps, and high flow pumps — serve as an integral component to operations and provide an essential service to the HDD industry. In a release, the company calls its new product a “durable, reliable, American-made pump.”

The company says the GD 250HDD expands its pump offerings into the wider HDD space for the first time. The pump can be used to tunnel under rivers and roads and help to lay sewerage systems, water pipes, fiber optic lines and pipelines.

The pump, which Gardner Denver says is built with quality and efficiency in mind, features a high rod load rating of 50,000 pounds, making it tough and long lasting. Gardner Denver designed it to run at much slower speeds while matching or exceeding the performance of existing pumps. For example, the GD 250HDD can produce 300 gpm at 1400 psi while operating under 200 rpm. At this slow run speed, the pump can deliver the same output, flow and pressure, with less violent actions, wear and friction. Delivering fewer strokes extends consumable life.

“The weight to horsepower ratio of the GD 250HDD surpasses all other industry competitors,” says Ryan Huseman, lead engineer on the project. “The GD 250 HDD packs a huge amount of power in a very small-dimensional envelope, which makes it ideal for the HDD market. The pump runs incredibly smoothly due to the rigidity of the high strength ductile iron frame. Additionally, all the of the bearings on the GD 250HDD feature a pressurized lubrication system, so the pump can tackle the biggest projects in the industry.”

The GD 250HDD weighs under 4,000 pounds, has a maximum flowrate of 460 gpm and can reach pressures up to 3,000 psi. This triplex pump offers a 5-inch stroke, 50,000 pounds rod load rating and 250 breaking horsepower (BHP).

“For more than 160 years, Gardner Denver has been building a legacy of product innovation in pumping technology,” says Brandon Janda, product manager, Gardner Denver HPS. “With the GD 250HDD pump, our expertise is now being used to improve operations in the HDD market. The components of the new pump have been designed using Gardner Denver’s decades of experience in the industrial and petroleum industries. We have now taken this very robust field-proven technology and applied it to HDD pumps, introducing a 100% American-made, rugged, longer-lasting industrial pump — helping customers reduce downtime, extend consumable life and ultimately tackle bigger, tougher projects in less time.”

Gardner Denver’s High Pressure Solutions division designs, manufacturers and services high-pressure pumps and parts. The company says its state-of-the-art repair and service facilities across North America make it an ideal partner for high-pressure solutions. For more information, visit www.gardnerdenverpumps.com.

Interested in a trade in value or converting your equipment into cash? We buy or trade for all types of directional boring equipment including: directional drills, trailers, HDD Tooling and other HDD support equipment. We make it as easy as possible to get you the money you need for your equipment.

To do this job right, it takes a special person. Someone willing to wake up every morning, laugh in the face of Lady Luck, and go the distance. Because, you know, out in the field with the right team at your back, success is anything but lucky.

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Looking for pump equipment manufacturer? ShalePumps offers heavy duty rugged equipment like fracking pumps, drilling mud pumps, well service pumps and rotary table. Visit the we...