triplex mud pump design supplier

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The most widely used mud pumps across the industry are Triplex Reciprocating Pumps. Their application has gained immense popularity with time because they are 30% lighter than duplex reciprocating pumps with relatively less operational cost. Moreover, through these pumps the discharge of mud is smooth and they are capable of moving large volume of mud at higher pressure.

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The most widely used mud pumps across the industry are Triplex Reciprocating Pumps. Their application has gained immense popularity with time because they are 30% lighter than duplex reciprocating pumps with relatively less operational cost. Moreover, through these pumps the discharge of mud is smooth and they are capable of moving large volume of mud at higher pressure.

The different parts of a mud pump are Housing itself, Liner with packing, Cover plus packing, Piston and piston rod, Suction valve and discharge valve with their seats, Stuffing box (only in double-acting pumps), Gland (only in double-acting pumps), and Pulsation dampener. A mud pump also includes mud pump liner, mud pump piston, modules, hydraulic seat pullers along with other parts.

The wearing parts of a mud pump should be checked frequently for repairing needs or replacement. The wearing parts include pump casing, bearings, impeller, piston, liner, etc. Advanced anti-wear measures should be taken up to enhance the service life of the wearing parts. This can effectively bring down the project costs and improve production efficiency.

Distributor of heavy duty submersible mud, sand, sludge & slurry pumps. Specifications of pumps include 5 hp to 30 hp motor, three phase, 208 V to 575 V, 6.8 A to 39 A, 3 in. to 6 in. NPT sizes, 38 ft. to 134 ft. head size & 475 gpm to 1,690 gpm flow rate. Features include impellers, wear plates & agitators made from abrasive resistant 28 percent chrome iron, process hardened ductile iron volutes casted with thick walls, class H motor insulation, double silicon carbide mechanical seals, heavy duty lip seal & stainless steel shaft & shaft sleeve. Sand, sludge & slurry pumps are used in mines, quarries, dredging, coal & ore slurries, sewage treatment plants & steel mills. UL listed. CSA approved. Meets OSHA standards.

The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.

The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.

Piston pumps can be used for low viscosity and medium-flow media (in the range of 80 m³/h). Additionally, pumping solid particles is impossible with this type of equipment because the pump can ensure proper operation only if the seal between the cylinder and the piston is perfect.

For high-pressure uses, you can opt for a plunger pump, they differ from piston pumps in that the seal does not move with the piston, it is fixed and therefore able to withstand...

... heavy duty frac pump designed to operate at higher pressures for longer periods of time. Its compact design and 11” stroke results in less fatigue cycles and extended consumable life. With a legacy of ...

The HS is a horizontal triplex and quintuplex positive displacement reciprocating pump with very high efficiency and is offered in a wide range of hydraulic, mechanical, and material options.

Flojet Triplex Hi-Flow series pumps are designed for a wide range of applications and are constructed from a selection of materials suitable for handling a broad range of chemicals. ...

... alternative to our diaphragm pump series: The LEWA plunger pump is a high-performance and versatile plunger pump for high-pressure applications in various industries.

Three-es manufactures pumping sets with various flow and pressure characteristics, plug&play and optimised for any washing system. Each pumping unit is assembled using only high quality components.

... plunger pumps for pressure testing, large three, four or five plunger pumps of various designs are available with specific advantages for specific applications.

... plunger pumps for pressure testing, large three, four or five plunger pumps of various designs are available with specific advantages for specific applications.

... plunger pumps for pressure testing, large three, four or five plunger pumps of various designs are available with specific advantages for specific applications.

Triplex pump with connecting rod system. Pistons in ceramic-coated steel. Double gasket sealing system. Pump head in pressed brass. Automatic safety valve with pressure shut-off at pump ...

Adopt module design and hydraulic end to transport crude oil. Mainly used for transport of crude oil or other related products between different oil stations.

Drilling pump is also called mud pump, which transport high pressure, high specific gravity, high sand concentration drilling fluid to bottom of hole. Drilling fluid is used to cool bit, wash out bottom ...

Pumps of the WANGEN KL-R Triplex series impress with their consistent dosing option, as an intermittent input is compensated by the buffer volume in the collecting container. No bridge building. The small ...

... consists of 5 pump sizes in triplex execution. The 31.40 model is manufactured also in quintuplex (model 31.40/Q) and septuplex (model 31.40/S) execution, where the same components of the triplex ...

PressureJet pumps are triplex (three plungers), positive displacement, industrial high pressure triplex plunger pumps. We offer both the triplex piston ...

The RDP range of Reciprocating Plunger Pumps by Ruhrpumpen comes in various sizes and in triplex and quintuplex formats. They are designed and manufactured in accordance to the lates edition of API 674 ...

JR500W pump is a horizontal single-acting reciprocating triplex plunger pump. Power end is self-lubricated by oil pump built onto the worm gear. Driven by worm pair, ...

... 1600 mud pump is a single-acting reciprocating triplex mud pump that delivers increased reliability, improved maintainability, and reduced weight and footprint.

The Weatherford MP Series F & FB style design compatibility means that parts are readily available and fully interchangeable. The MP series mud pumps are based on the industry-recognized, proven and trusted F & FB style mud pump. The MP10 & MP16 Models are always in stock and available for immediate shipment.

The MP Series F style design compatibility means that parts are readily available and fully interchangeable. The MP series mud pumps are based on the industry-recognized, proven and trusted F style mud pump. Any of these parts for the MP Series models below can be purchased from Rig Manufacturing, LLC.

Continental Emsco Drilling Products, Inc., which consisted of Emsco drilling machinery and Wilson mobile rigs, was purchased by National-Oilwell, Inc on July 7, 1999. To our knowledge, no pumps have been manufactured and sold under the Emsco brand name since National-Oilwell acquired them.

Fairbanks Morse pumps are currently manufactured in Kansas City, Kansas. Fairbanks Morse is a division of Pentair ever since August, 1997 when Pentair purchased the General Signal Pump Group.

Gaso pumps are manufactured by National Oilwell Varco. Gaso was acquired as "Wheatley Gaso" by National-Oilwell in the year 2000. At the time, Wheatley Gaso was owned by Halliburton.

Skytop Brewster pumps are no longer available as new pumps. Skytop Brewster(Cnsld Gold), a unit of Hansen PLC"s Consolidated Gold Fields subsidiary, was acquired while in bankruptcy by National-Oilwell, Inc. in November, 1999.

Browse through more than 1,500 duplex piston rods and 200 duplex pony rods in our inventory. EC Tool gives you a quote before your order, so you know what you’re getting for your money every time. While we primarily keep connecting rods for GA550 and GA750 models in stock, there are other options at your disposal as well. This includes custom connecting rods for most duplex and triplex mud pumps.

We now offer new crossheads and capsules for both EMSCO D-375 and DB-550 duplex pumps. You can also find slides and shoes for certain models. Available parts currently in our inventory include:

Triplex plunger-type mud pumps feature a reciprocating, positive displacement pump design utilizing three plungers to safely transfer high-viscosity fluids under high pressure over an extended depth. Although they have many industrial applications, these pumps have become an essential part of oil well drilling rigs where they’re used to provide smooth discharge of mud and debris from oil wells.

In addition to their use in drilling and well service operations, mud pumps are also frequently used to handle corrosive or abrasive fluids, as well as slurries containing relatively large particulates, in applications like commercial car washes, wastewater treatment, cementing, and desalination operations.

DAC Worldwide’s Representative Triplex, Plunger Mud Pump Dissectible (295-418) is an economical, conveniently-sized triplex plunger-type mud pump assembly that teaches learners hands-on maintenance activities commonly required on larger mud pump assemblies used in upstream oilfield production operations.

For example, mud pump assembly is used on well sites maintain downhole backpressure, to lubricate the rotating drill bit, and to help recycle and remove rock debris resulting from drilling activities. These heavy-duty, high-pressure pumps require regular refurbishment, inspection, and repair in the field.

DAC Worldwide’s dissectible mud pump assembly is a realistic sample that’s similar in geometry, design, and operating characteristics to the larger varieties learners will encounter on the job. DAC Worldwide chooses popular name-brand pumps for its dissectibles to ensure industrial and oil and gas training relevancy.

Using the dissectible mud pump, learners will gain hands-on experience with the operating principles, regular maintenance activities, and nomenclature/parts identification at a more convenient scale in the classroom or lab.

Technical training is most effective when learners can gain hands-on practice with industry-standard components they’ll encounter on the job. The Representative Triplex, Plunger Mud Pump Dissectible features a wide variety of common, industrial-quality components to provide learners with a realistic training experience that will build skills that translate easily to the workplace.

The Representative Triplex, Plunger Mud Pump Dissectible is a sturdy unit with a complete triplex, reciprocating, 20+ bhp plunger pump with .75" plunger, 1.5" stroke, and 3" cylinder sleeve. The unit allows for complete disassembly, assembly, and inspection, including removal of plungers, packing, and valves.

The dissectible mud pump comes with a formed-steel, powder-coated baseplate. It can also be mounted on a compatible DAC Worldwide Extended Electromechanical Workstation (903). Each unit comes with the manufacturer’s installation and maintenance manual.

Our 20,000 sq.m production facility in China has designed and manufactured solely quality and specialty pumps for oil exploration and refinery sin1992

A mud pump is a reciprocating piston device designed to circulate drilling fluid under high pressure. RS-240 triplex single-acting piston pump is a horizontal, triplex, single acting reciprocation piston pump which is reliable, agile and simple for operation. It can be driven by diesel engine, electric motor or hydraulic motor. RS-240 triplex single-acting piston pump is characterized by compact structure, smooth running, large-scale variable rates of flow, high output pressure, long service life and so on.

As a well-known global mud pump manufacturer, we provide all kinds of mud pump to meet the needs of different construction demands. RS-240 triplex single-acting piston pump provides 4 different discharge pressure, and it is mainly used to match horizontal directional pipe laying drilling machine. The pump can meet the needs of construction for water well and earth heat, superficial layer oil drilling and mine drainage.

Since the modern mud (or slush) pump was built approximately 60 years ago, the industry has widely accepted the three cylinder or triplex style pump. Triplex mud pumps are manufactured worldwide, and many companies have emulated the original design and developed an improved form of the triplex pump in the past decade.

As in all single acting pumps, the piston exerts a load on the crankshaft. The load is then transmitted to the crankshaft main bearings, which are set in their retainers in the pump frame or housing (see Figure 2).

That the crankshaft is subjected to extreme bending loads and stress concentration areas is one of the drawbacks of the triplex design. Experience shows that all triplex pumps eventually exhibit crankshaft cracking if the operator is using the pump at higher loads and pressures, which is now common as drilling contractors are facing deeper, longer sections to drill. In the past, drillers rarely pushed the performance limitations of triplex pumps; 5,000 psi rated pumps were usually only operated at a maximum of 2,800 psi 90 percent of the time. Now contractors are encouraged to run pumps at the much higher pressures around 4,300 psi, only leaving a safety margin below the pressure relief valve setting. This means the crankshaft is subjected to extended maximum load, which inevitably shortens time to failure, probably exponentially.

Some may suggest that an increase in the number of pistons to improve flow rate will also reduce piston load. Although the middle piston load may be reduced for the same overall pump horsepower, the distance from the main bearings to the middle cam increases, which is not advantageous. For example, a five cylinder pump with the middle cam 50 in from the main bearing will have the same bending moment as a triplex with a 30 in middle cam to bearing distance. However, installing bearings close to the cams can reduce the cyclic failure problems on any pump.

For the drilling industry, the problem with this design is that few have managed to design a crankshaft where bearings can be installed anywhere other than at the crankshaft ends. Consequently, most pumps currently available have crankshafts unsupported close to the middle cam. With the middle area of the crankshaft unsupported, crankshaft failure is inevitable.

A triplex pump with a large load acting on the middle of the crankshaft of approximately 120,000 lbs and a typical distance of about 30 in from middle cam to either main bearing will exert a bending moment of 300,000 lb-ft on the crankshaft adjacent to the main bearing. If the bearing is not spherical, the bending moment where the shaft meets the bearing will coincide with the point on the shaft that the crank can no longer bend because it is restricted by the fixed bearing, which creates huge stress concentration. That load comes and goes cyclically every revolution of the pump. If the pump is rotating at 100 rpm or strokes, then in one week of drilling the crank will experience one million cycles of 300,000 lb-ft effectively switching on and off.

Another symptom of crankshaft deflection or bending is abnormal main gear wear patterns. The high unsupported load in the middle of the crankshaft effectively bows the shaft and consequently the bull gear is moved off alignment, and a strange wear pattern may appear on the gears. Although this is an undesirable occurrence, it is of little importance compared with crankshaft failure. It does explain abnormal wear on a pump used continuously at high pressure.

A pump that addresses these issues may be the solution. A quadraplex has minimal bending moments due to the close proximity of the main bearings to every cam (see Figure 7).

A fully assembled crankshaft is the best and only way to install multiple bearings close to the cams. Even though there is minimal flexure in this design, spherical bearings eliminate stress concentration or point loading. With cam to bearing distances no more than 10 in, the bending moment on a quadraplex crankshaft will be one quarter that of the triplex or five cylinder pump.

In an environment where few advances have been made in mud pump technology in the last 50 years, designers in the mud pump sector of the drilling industry can develop workable solutions to the problems and limitations inherent in triplex pumps.

The future of mud pump design will involve a solution to excessive crankshaft bending moments and address other needed areas of improvement, including piston speed, module replacement in the field, quality of discharge pressure and smoothness of flow-all combined with ease of transportation.

The NOV FC-1600 Triplex Mud Pump is made of rugged Fabriform construction and designed for optimum performance under extreme drilling conditions. It is compact and occupies less space, yet delivers unequaled performance. The pumps are backed by several decades of design and manufacturing experience, and are considered leaders in the field.

NOV FC-1600 Triplex Mud Pump is conservatively rated at relatively low rpm. This reduces the number of load reversals in heavily stressed components and increases the life of the fluid end parts through conservative speeds and valve operation.

The NOV FC-1600 Triplex Mud Pump design provides an inherently balanced assembly. No additional counterbalancing is required for smooth operation. No inertia forces are transmitted to the pumps’ mountings.

A Triplex Mud Pump sometimes referred to as a drilling mud pump or mud drilling pump. NOV FC-1600 Triplex Mud Pump is a reciprocating piston/plunger pump designed to circulate drilling fluid under high pressure (up to 7,500 psi) down the drill string and back up the annulus. A mud pump is an important part of the equipment used for oil well drilling.