wheatley mud pump parts free sample
Adjust or replace these bearings at first sign of wear. The bearings in the crank end are babbitt lined steel shells, adjustable for wear by removing shims and easily replaced when completely worn. These bearings should be watched closely and adjusted at first signs of looseness.. You will note on series 3400, 3800, 3500, and 3900 pumps, that the shims do not completely fill the outer gap between rod and cap casting, although the connecting rod bolts are tight. This is because the faces of the shell bearings project slightly beyond the faces of the rod and cap castings, and the shims are gripped only between the faces of the bearing halves. Do not try to close this outer gap by tightening the connecting rod bolt as it will put an excessive strain on the bolts.
To check for wear, place a wrench on the top connecting rod bolt and shake the rod parallel to the crankshaft. (The pressure must be relieved from the liquid end of the pump, so that the pump"s mechanism is free to move.) If the rod bearing moves without resistance, the bearing may be too loose and need adjusting. If the bearing does need adjusting, remove shims until you cannot shake the rod, then add .005" shims one at a time until there is little side movement. Be sure to torque rod bolt nuts to proper value for each adjustment. Oil clearance should be checked with Plastigage (available in most parts stores). Wipe crankshaft journal clean of any oil, place a strip of Plastigage on the crankshaft journal and tighten rod cap to the proper torque value. Once tightened, remove rod cap and measure oil clearance with scale on Plastigage package. See oil clearance chart. (NOTE: If you are making this adjustment after having had the crossheads out, be sure that the oil holes in the rod are pointing up. The "up" side is indicated by matching numbers stamped on the cap and rod at the split between them. These numbers should be the same on each rod and should be on the top side of the crankshaft.) Rotate the shaft by hand and if there is any hard drag or tight spots in the bearing, add another 0.005" shim. After this bearing is properly adjusted, loosen bolts a few turns and repeat the above operation on the other bearings. After all bearings have been adjusted.
Torque all connecting rod bolt nuts back to proper value. Again rotate the pump by hand to check for excessive drag and tight spots. If none, the pump should be ready for operation.
If the pump cannot be rotated by hand due to the drive being enclosed, care must-be taken: not to over-tighten the bearings, since they cannot be checked by rotating the pump. When bearings are adjusted by this method, watch carefully for overheating when the pump is put into operation.
It is usually better to have a bearing a little too loose than too tight. A slightly loose bearing will cause very little trouble because of the slow operating speeds of the pump, but a tight bearing will overheat and the babbitt may melt or pull. Normal precautions must be taken to insure cleanliness of parts upon their assembly.
To check for wear, place a wrench on the top connecting rod bolt and shake the rod parallel to the crankshaft. (The pressure must be relieved from the liquid end of the pump so that the pump"s mechanism is free to move.) If the rod bearing moves without resistance, the bearing may be too loose and need adjusting. If the bearing does need adjusting, remove shims until you cannot shake the rod, then add .005" shims one at a time until there is a little side movement. Be sure to torque rod bolt nuts to proper value for each adjustment. (NOTE: If you are making this adjustment after having had the crossheads out, be sure that the oil holes in the rod are pointing up. The "up" side is indicated by matching numbers stamped on the cap and rod at the split between them. These numbers should be the same on each rod and should be on the top side of the crankshaft.) Turn the shaft by hand and if there is any hard drag or tight spots in the bearing, add another .005"" shim. After this bearing is properly adjusted, loosen bolts a few turns and repeat the above operation on the other bearings. After all bearings have been adjusted, torque all connecting rod bolt nuts back to proper amount. Again turn the pump by hand to check for excessive drag and tight spots. If none, the pump should then be ready for operation.
If the pump cannot be rotated by hand due to the drive being enclosed, the bearings may be completely adjusted by shaking the bearing on the shaft as stated above. Care must be taken not to over-tighten the bearings since they cannot be checked by rotating the pump by hand. When bearings are adjusted by this method, they must be watched carefully for overheating when the pump is put into operation.
Alternatively, plastic gauge strips, found in most parts stores may be used to adjust these bearings. It is usually better to have a bearing a little too loose than too tight. A slightly loose bearing will cause very little trouble because of the slow operating speeds of the pump, but a tight bearing will overheat and the babbitt may melt or pull. with experience, an operator can tell by feel when the bearings are properly adjusted. Normal precautions must be taken to insure cleanliness of parts upon their assembly. All wrenches used in adjusting these bearings are standard wrenches.
Lubrication. All power and parts including gears, cross heads, connecting rod bearings, crankshaft bearings and pinion crank shaft bearings, are lubricated
Power Frame. Alloys stocked are Molybdenum’s cast iron and cast steel. Fluid ounce can be trimmed out for pumping various liquids. Ductile iron can be
Liners. All pumps are available with interchangeable pipe liners. Standard materials available are Molybdenums alloyed iron, file hard steel and special
Stuffing Box Lubrication. Furnished by use of regulated flow of oil from a force-feed lubricate or mounted on the pump, with a separate oil line to each
WheatleyGaso.com is your resource for Gaso pumps, Gaso pump parts and a supplier of ORIGINAL GASO PARTS and equipment, new used and remanufactured Wheatley, GASO and
WheatleyGaso.com is your resource for Gaso pumps, Gaso pump parts and a supplier of ORIGINAL GASO PARTS and equipment, new used and remanufactured Wheatley, GASO and
Wheatley Pump.com - Services all Duplex, Triplex and Quintuplex Plunger and Piston Pumps by Wheatley Pump and Frank Wheatley Inc. (FWI). We are your "one stop" source for all Wheatley pump needs - parts and service. We have all of the power end and fluid end parts for all Wheatley reciprocating plunger and piston pumps, both current and obsolete. We specialize in Wheatley Pumps; new, used and reconditioned pumps and remanufactured.
We hope that this web-site is helpful to you in keeping your Wheatley pump in good working order by giving you the technical tools you need to have. A list of parts and services is provided below for your convenience.
Because of its unique nonslam design, the piston-style TOM WHEATLEY check valve has provided years of uninterrupted service downstream from reciprocating pumps and compressors, and in other applications where conventional check valve designs would be subjected to excessive wear.
A plunger pump operates using the reciprocating motion of plungers or pistons. Depending on the design of the pump, the use of a single or multiple plungers may be used.
Action 3: After reaching it’s maximum position, it is then pushed back into the cavity. During this process, the piston applies enough pressure to the fluid to overcome the pressure in the outlet of the pump. This pressure differential pushes the fluid from inside the cavity through the outlet of the pump.
All these parts have the basic functionality of moving the liquid inside the cylinder. The piston is a lubricated sliding shaft that moves inside the cylinder and pushes the liquid in a forward and backward motion, creating a cavity and a high volume pressure at the outlet. In a diaphragm pump, the diaphragm is used to avoid leaking of the liquid since it completely seals the liquid to penetrate outside, and hence they are especially useful when the liquids are dangerous or toxic. In a plunger pump, there is a high-pressure seal that is stationary and a smooth cylindrical plunger slides through the seal.
Reciprocating pumps are different from Centrifugal pumps on basis of its working, features, applications etc. The main difference is that Impellers are used in Centrifugal pumps whereas in reciprocating pumps piston is used to move the liquid. Centrifugal pumps continuously discharge the liquid, unlike reciprocating pumps. They are used for high viscous fluid and are lighter in weight, less expensive as compared to reciprocating pumps.
The basic Quality standards of reciprocating pumps include ISO13710, API (American Petroleum Institute) standard 674, API standard 675 “Positive Displacement Pumps- Reciprocating” and Reciprocating Pump Standards, Hydraulic Institute.
High Pressure, Low Flow Applications: Reciprocating pumps are generally designed to pump in low flow, high head applications. One of the most extreme of these applications is water jet cutting, where only a few gallons pass through the pump per minute but exceed pressures of 10,000 PSI.
Proven, Common Technology: Reciprocating pumps are one of the oldest, most proven pump types. Today, a wide variety of reciprocating pumps can be found in many different materials, types, and sizes. Reciprocating pumps range from less than 1 horsepower to over 3,000 horsepower.
Durability: Reciprocating pumps are used in some of the most abrasive and corrosive applications. Fluid ends and fluid end parts can be made of many different materials such as stainless steel, aluminum bronze, tungsten carbide, ceramic, and more. A wide selection of valve types is used in abrasive applications such as pumping cement, sand slurry, mud, etc.
Efficiency: Reciprocating pumps operate at high a higher efficiency compared to other pump designs. In most cases, at any setpoint, reciprocating pumps operate around 90%.
There are several performance indicators of a reciprocating pump which determine how effectively it works. Following are some of the key performance indicators:
High Maintenance / Short Life:The main disadvantage of a reciprocating pump is high maintenance and short life. There are many parts in the pump works, all constantly changing directions. Unless careful maintenance takes place, the lifespan of the pump is greatly reduced. While pumps such as centrifugal pumps can last 15 to 20 years with little maintenance, a reciprocating pump requires higher levels of attention and rebuilding several times within the same time frame. The cost of a reciprocating pump rebuild is usually inexpensive which still makes them cost-competitive compared to longer-lasting, higher-priced pump designs.
Pulsations:A characteristic of reciprocating pumps is the production of pressure pulsations through the pump inlet and outlets. The reciprocating motion of the pump produces these pulsations. Increasing the number of pump chambers can greatly reduce the pulsations produced, but it does not remove them completely. To negate damage to piping and surrounding systems or the pump itself, pulsation dampeners must be installed. Further system design can further decrease pulsations to nearly zero. In all cases, overall system design is important when using reciprocating pumps.
Plunger pumps come in a variety of styles, shapes, and sizes. The specific type of pump chosen for an application takes into account the pressures encountered, the flow rates needed, measurement and control systems, fluid viscosity and corrosivity, pipe material, etc. Careful attention should be given to the application before selecting a pump. Selecting the wrong pump for a job can result in damage to equipment, piping, systems, and possibly endanger personnel.
Simplex, Duplex, Triplex, Quintuplex Pumps: Many reciprocating type pumps are simplex(one), duplex (two), or triplex (three) cylinder. Duplex pumps are usually used where the two pumps can be used alternatively. Such pumps are commonly used in oil-line pumping, mine de-watering, and chemical and petroleum products transfer, but has many more applications. A triplex pump consists of three plungers, with the aim of reducing the pulsation of a single reciprocating pump. Quintuplex pumps are designed with a gear case that assists in a high-pressure task. Common applications of which are in cement slurries, sand-laden fluids, crude oil, acids, mud, and other oil well-servicing fluids. Well known manufacturers for these types of pumps are National, Gardner Denver, FMC, SPM, Oilwell, Kerr, Union, Gaso, Emsco, Aplex, and Wheatley.
Metering Pumps: A metering pump is usually used where the rate of flow of the liquid needs to be adjusted in a specific time period. Most of the metering pumps are piston-driven and are called Piston pumps. Piston pumps can pump at a constant flow rate against any kind of discharge pressure. Both Piston pumps and Plunger pumps are reciprocating positive displacement pumps that use a plunger or piston to move fluid/substance through a cylindrical chamber. Manufacturers such as
Reciprocating Pumps can also be classified according to the number of cylinders: Single cylinder and double cylinder pump. They are also sometimes classified according to their operation, known as simple hand-operated reciprocating pump & power-operated deep well reciprocating pump.
Reciprocating positive displacement pumps are highly effective, where a high degree of accuracy and reliability under different ranges of conditions that are required. Reciprocating pumps with very high efficiency are often available in a wide range of hydraulic, mechanical, and material options. They are widely used across industries such as chemical, petrochemical, refinery, pharmaceutical, cosmetic and water treatment. Typically, these types of pumps are used for applications such as Salt Water Disposal, Well Services, Descaling, Hydraulic Fracturing, and Oil & Gas Pipelines. All types of reciprocating pumps are easily available in the market to meet the diverse demands, as per different processes and applications. Piston pumps are widely used in applications such as Energy Recovery, Steam Recovery and hazardous area pumping and are available with manufacturers such as
Diaphragm Pumps are commonly used for Sludge Transfer, Acid Pumping, and Chemical Fluid Transfer and are easily available with manufacturers such as Wilden, Sandpiper, ARO, Roughneck, and Graco.
All the mentioned manufacturers in this article, offering various kinds of pumps hold a good reputation with respect to quality, price, revenue (value), and market share and are preferred by many consumers. However, a thorough check of all its features, specific to your process application, should be ideally done to buy the most suitable reciprocating pump, which can be used for a longer period of time requiring low maintenance, ease of operation, and easy availability of its spare parts.
Reciprocating pump terms are based on how the fluid is pumped (action) and the number of plungers or pistons (arrangement). For example, a Union TX-200 is a “single-acting triplex plunger pump”, a Gaso 1849 is a “double-acting duplex plunger pump”, and an Oilwell B-558 is a “single-acting quintuplex plunger pump”.
We uphold a consistent level of professionalism, quality, credibility and repair for mud pumpd, the rated braking hp, mud pump for compact.Looking forward to the future, we will continue to gather elites, integrate industry resources, create a corporate image of "integrity, standardization, stability, and strength", and lead the development of the Gaso Mud Pump industry. There is no end to the road to building a brand, and God"s reward is the sunshine road leading to the future. On the way of our growth, we hope to get your trust and support as always. We analyze the relationship between new product development cost and development cycle, and study the strategy of new product entering the market. We strive to build an innovative and developmental enterprise, continue to meet customer needs, and create value for customers. Our company has established a development, production and quality inspection guarantee system, and equipped with professional sales engineers to serve customers. In order to achieve trustworthy management in society, we have worked hard to create a law-abiding corporate atmosphere around the principles of compliance with the law and fairness.
Small mud pumps can withstand heavy loads and are specially designed for conveying highly abrasive or corrosive slurries and high-density slurries, and are widely used in metallurgy, mining, coal, power stations, seawater river dredging, building materials and other...
The drilling rig compound mud pump adopts an integral hydraulic end, which reduces the systematic high-pressure vibration caused by the bolt connection of the split hydraulic end, enhances the stability of the mud pump operation, and increases the service life of the...
The three cylinder piston mud pump is equipped with three cylinders with multiple levels of flow and pressure, which can well meet the needs of different bore diameters, hole depths or drilling processes.
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Yukos Petroleum Equipment is professional in offering various quality and low price f500 mud pump. We"re one of the leading China manufacturers and suppliers of various equipment in oil & gas industry, having introduced advanced equipment in our factory. Welcome to buy the...
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Geothermal water well drilling mud pump is a mud pump used for geothermal steam and geothermal water drilling. It is an important equipment required for exploration and exploitation of geothermal fluid. The geothermal water well drilling mud pump is equipped with a gearbox or...
1755, Duplex, Piston Pump (Mud Pump) WHEATLEYGASO.COM ... Gaso, 1755, Duplex, Piston Pump (Mud Pump) Pumps in this series 1753 1755 1757 1759. Specs. Spec U.S. Standard; Type: duplex: Minimum Piston...
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Gaso 1550C 5x10 Duplex Mud Pump. International 6 cylinder Diesel Engine (Rebuilt with 60+- Hours since) New Fluid End Expendable Parts installed & Rebuilt Power End in 2014. New Liners in 2016....
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