where do yoh put hoses on mud pump factory

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Centerline Manufacturing has been involved in the design, manufacture and production of drilling equipment and tooling for the water well industry. I have had the pleasure of knowing and working with Cory Miller of Centerline Manufacturing over the past 15 years. As the Senior Design Engineer for Ingersoll-Rand’s Deephole Drilling Business Unit, I had the distinct pleasure to work with Cory and integrate his Centerline Mud Pump into our drilling rig platforms. I am recommending Cory for this award and recognition because after decades in this business, I have not seen such an innovative design become a reality and commercialized such as the Centerline Mud Pump.

The true innovation is providing well drillers a size and weight solution for their mud pump requirements. Centerline Mud Pumps integrate into both existing and new drilling rigs. Regardless of drill rig manufacture and hydraulic system design, Centerline provides mud pump integration on hundreds of customer’s drilling rigs. Both Mono Cylinder and Duplex Cylinder Pumps can fit nicely on the deck, across the frame or even under deck mounting configurations. This would not be possible with conventional mud pump designs.

The design features of the Centerline Mud Pump include a matched displacement ratio between the mud pump cylinder and the hydraulic drive cylinder. This is critical to the constant and smooth transition of movement back and forth.  It provides a steady discharge flow of mud.

What I dignifies Cory Miller and points to his character? It is how Centerline stuck with their original design through all of the typical trials and tribulations that come with a new product integration. The first several years were challenging. Cory found out that even the best quality hydraulic cylinders and valves and seals were not good enough quality. He then set off on an endeavor to bring everything in house. He began manufacturing all of his own components including hydraulic valves. This gave him complete control over the quality of very component that goes into the Centerline Mud Pump and the finished product.

By the late 90’s, Ingersoll-Rand had tried several times to develop a hydraulic driven mud pump. The goal was to create a mud pump that would last an acceptable life and duty cycle for well drilling contractors. With all of our resources and design wisdom, we were unable to solve this problem. Not only did Cory Miller provide a solution, thus saving the size and weight of a typical gear driven mud pump, he also provided a new offering of a mono cylinder mud pump. This double acting piston pump provided as much mud flow and pressure as a standard 5 X 6 duplex pump. It also came with an incredible size and weight savings.

The second generation design for the Centerline Mud Pump is coming out later in 2018. It will be a true game changer for this industry. It also will open up the application into many other industries that require a heavier duty cycle for a piston pump application.

I have had the unique opportunity to work alongside Cory Miller for many years now. I hope to work alongside him for many more. His innovation and tenacity is infectious. Cory is a true inventor at heart. We are blessed that his passion is focused in the ground water industry. Cory has had a long history of mission work. He recently spent several weeks in Mexico. There, he provided new water wells for small villages and towns that were desperately in need. It is hard to sum up a person as Cory Miller in a few words. However, the best way I know how is to say that he is “Gracious Gentleman known for Innovation and Excellence.”

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Whether onshore or offshore, well drilling sites rely on a multitude of systems to successfully perform the drilling operation. The mud pump is a key component tasked with circulating drilling fluid under high pressure downhole. The mud pump can be divided into two key sections: the power end or crosshead and the fluid end. Proper alignment of the pump’s crosshead to the fluid end liner is necessary to maximizing piston and liner life. Misalignment contributes to

accelerated wear on both the piston and the liner, and replacing these components requires downtime of the pump. Traditional methods of inspecting alignment range from using uncalibrated wooden rods, Faro Arms and micrometers to check the vertical and horizontal alignment of the piston rod OD to the piston liner ID. These are time consuming and cumbersome techniques that are ultimately not well suited to troubleshoot and solve alignment issues.

A “Mud Pump Laser Alignment Kit” enables you to measure where the piston will run through the liner at various positions along the pump’s stroke. It will also project a laser centerline from the fluid end back towards the rear power end of the pump that can be used to determine how much shimming is required to correct any alignment issues. The kit can include either a 2-Axis receiver or a 4-Axis which accepts the laser beam and documents where it falls on the active surface of the receiver. The 4-Axis receiver can decrease alignment time by as much as 50% as it will measure angularity as well as X and Y while the 2-Axis does not and will need multiple measurement locations to get the same information. In addition, the alignment system is a non-intrusive service requiring the removal of only the piston rod which allows for much quicker service and less down time on the pump. As the mud pumps in question are located globally both on and offshore, having a small, portable system is another great advantage. Our recommendation would be Pinpoint laser System’s “Mud Pump Alignment Kit”. They are being used by many of the leading repair service companies and have been their main alignment tool for over 15 years. Manufacturers are also utilizing these for new pump set-up.

When choosing a size and type of mud pump for your drilling project, there are several factors to consider. These would include not only cost and size of pump that best fits your drilling rig, but also the diameter, depth and hole conditions you are drilling through. I know that this sounds like a lot to consider, but if you are set up the right way before the job starts, you will thank me later.

Recommended practice is to maintain a minimum of 100 to 150 feet per minute of uphole velocity for drill cuttings. Larger diameter wells for irrigation, agriculture or municipalities may violate this rule, because it may not be economically feasible to pump this much mud for the job. Uphole velocity is determined by the flow rate of the mud system, diameter of the borehole and the diameter of the drill pipe. There are many tools, including handbooks, rule of thumb, slide rule calculators and now apps on your handheld device, to calculate velocity. It is always good to remember the time it takes to get the cuttings off the bottom of the well. If you are drilling at 200 feet, then a 100-foot-per-minute velocity means that it would take two minutes to get the cuttings out of the hole. This is always a good reminder of what you are drilling through and how long ago it was that you drilled it. Ground conditions and rock formations are ever changing as you go deeper. Wouldn’t it be nice if they all remained the same?

Centrifugal-style mud pumps are very popular in our industry due to their size and weight, as well as flow rate capacity for an affordable price. There are many models and brands out there, and most of them are very good value. How does a centrifugal mud pump work? The rotation of the impeller accelerates the fluid into the volute or diffuser chamber. The added energy from the acceleration increases the velocity and pressure of the fluid. These pumps are known to be very inefficient. This means that it takes more energy to increase the flow and pressure of the fluid when compared to a piston-style pump. However, you have a significant advantage in flow rates from a centrifugal pump versus a piston pump. If you are drilling deeper wells with heavier cuttings, you will be forced at some point to use a piston-style mud pump. They have much higher efficiencies in transferring the input energy into flow and pressure, therefore resulting in much higher pressure capabilities.

Piston-style mud pumps utilize a piston or plunger that travels back and forth in a chamber known as a cylinder. These pumps are also called “positive displacement” pumps because they literally push the fluid forward. This fluid builds up pressure and forces a spring-loaded valve to open and allow the fluid to escape into the discharge piping of the pump and then down the borehole. Since the expansion process is much smaller (almost insignificant) compared to a centrifugal pump, there is much lower energy loss. Plunger-style pumps can develop upwards of 15,000 psi for well treatments and hydraulic fracturing. Centrifugal pumps, in comparison, usually operate below 300 psi. If you are comparing most drilling pumps, centrifugal pumps operate from 60 to 125 psi and piston pumps operate around 150 to 300 psi. There are many exceptions and special applications for drilling, but these numbers should cover 80 percent of all equipment operating out there.

The restriction of putting a piston-style mud pump onto drilling rigs has always been the physical size and weight to provide adequate flow and pressure to your drilling fluid. Because of this, the industry needed a new solution to this age-old issue.

Enter Cory Miller of Centerline Manufacturing, who I recently recommended for recognition by the National Ground Water Association (NGWA) for significant contributions to the industry.

As the senior design engineer for Ingersoll-Rand’s Deephole Drilling Business Unit, I had the distinct pleasure of working with him and incorporating his Centerline Mud Pump into our drilling rig platforms.

In the late ’90s — and perhaps even earlier —  Ingersoll-Rand had tried several times to develop a hydraulic-driven mud pump that would last an acceptable life- and duty-cycle for a well drilling contractor. With all of our resources and design wisdom, we were unable to solve this problem. Not only did Miller provide a solution, thus saving the size and weight of a typical gear-driven mud pump, he also provided a new offering — a mono-cylinder mud pump. This double-acting piston pump provided as much mud flow and pressure as a standard 5 X 6 duplex pump with incredible size and weight savings.

The true innovation was providing the well driller a solution for their mud pump requirements that was the right size and weight to integrate into both existing and new drilling rigs. Regardless of drill rig manufacturer and hydraulic system design, Centerline has provided a mud pump integration on hundreds of customer’s drilling rigs. Both mono-cylinder and duplex-cylinder pumps can fit nicely on the deck, across the frame or even be configured for under-deck mounting. This would not be possible with conventional mud pump designs.

Centerline stuck with their original design through all of the typical trials and tribulations that come with a new product integration. Over the course of the first several years, Miller found out that even the best of the highest quality hydraulic cylinders, valves and seals were not truly what they were represented to be. He then set off on an endeavor to bring everything in-house and began manufacturing all of his own components, including hydraulic valves. This gave him complete control over the quality of components that go into the finished product.

The second generation design for the Centerline Mud Pump is expected later this year, and I believe it will be a true game changer for this industry. It also will open up the application to many other industries that require a heavier-duty cycle for a piston pump application.

Since 1983, Centerline Manufacturing has been involved in the design, manufacture, and production of drilling equipment, support equipment, and tooling for the water well industry. When you need a mud pump built with a “get the job done attitude”, consider Centerline Manufacturing’s line of hydraulic mud pumps.Through expert design and acute attention to detail, Centerline Manufacturing’s aim is to maintain top of the line mud pumps, which perform beyond the highest expectation of the customer.

The pump bodies on our production models are made of a heat treated, high alloy, cast aluminum, with strength greater than cast iron. All of our machining is done in-house by CNC machines. The machined castings are hard anodized inside and out, to a hardness near that of a diamond. This protection creates an abrasion and corrosion resistant pump, that will provide for many years of service and reliability. The hydraulic drive cylinders are engineered for a continuous, high pressure, reciprocating duty, in any harsh environment. Our hydraulic shifting valves are cast of a material that has four times the wear resistance of standard hydraulic valve castings. We manufacture, distribute, and support this line of pumps, in such a manner as to make our pump the standard installation piston mud pump of our industry.

What makes our mud pumps different? All of our weight and size savings mean nothing if our pumps don"t deliver long term, day in and day out, trouble-free drilling service. We are committed to manufacturing a pump that drill rig manufacturers and drilling contractors recognize as top quality in every way. We are constantly designing new products, in order to provide the the drilling industry with innovative, high performing standards and products.

High-pressure mud hose also called rotary hose, vibrator hose or jumper hose, is used to convey drilling fluid from mud pump to the mud standpipe manifold on the drill floor. It is available in bore sizes from 2" to 6" and up to 120 ft. length. To meet different requirements on the market, API end fittings such NPT thread and flange and other specified fittings are supplied.

Mud delivery hoses are lined with specially compounded synthetic rubber tube and cover. They have excellent resistance against abrasion and corrosion from oils.

Our professional sales representatives will provide you the suggestions of mining screen and applications. Just tell us your requirements and your problems, we will help you solve them.

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When drilling with two hoses, the weakest part of our human powered “drilling rig” is not the human motor or even the plastic drill bit.  It is thelack of sufficient water flow.  Water flow is the most critical part of drilling a well from a DIY standpoint.

If you have washed down a few wells using two hoses for water flow you probably have thought you could have gone much deeper if the pipe had not begun to stick.  In the area I live, frequently down around the 30 foot level, drilling actually gets easier.  The problem is when I have to stop to add a piece of PVC, sand down in the hole collapses on the pipe and the pipe gets stuck.  With two hoses I dont’ have enough water flow to wash the hole out enough to get the pipe free.

A 30 foot well is plenty for many folks.  A little deeper would frequently be better.  To do that, you need more drilling fluid (water) flow pushing those cuttings back up to the top of the hole.

Enter the lowly mud pump.  This machine can make a huge difference in your drilling.  If you can buy or borrow one to drill with, do it.  I’m not so keen on renting them because first time drilling projects tend to not finish on time and by the time you pay four or five days rental on a mud pump, you could have nearly bought one.  If you only want to use a mud pump for one well, consider buying one and selling it when you are finished.  Better yet, buy a used one and sell it when you are finished.

Two hoses put out about eight gallons per minute (GPM).  I have a minimal mud pump that pumps about 100 GPM (it is routine for mud pumps to put out 200 to 500 GPM).   In the video below I measure a single household hose at 4.25 GPM.  Then I measure my mud pump at 107 GPM.  That calculates to the mud pump putting out 12.5 times as much water as two hoses.  But the advantage of a mud pump does not end there.

A mud pump permits us to set up a re-circulating drilling fluid (water) system and add bentonite to our drilling fluid.  Bentonite hardens the sandy walls of our well as we drill.  The hardened walls do not collapse when we stop drilling.  You usually can take 30 minutes to add a piece of PVC and the drilling pipe will still be free!  Several folks have reported stopping for the day and finding the hole still open the next morning. And the advantage does not end there.

Because the sandy hole will stay open on its own, we are no longer restricted to open drill bits.  As you know, we have been using drill bits that are simply pieces of PVC or metal pipe with teeth cut in the edges.  This is so when we drill down to depth, we can insert a smaller well screen pipe down through our drill pipe.  This technique gets the well screen down there before the hole can collapse.

Obviously it would be useful to have a cutting edge or edges in the middle of the drill bit.  With a mud pump system we can use these more efficient drill bits.  We  can drill the hole, remove the drillpipe, and then insert the well screen because the hole will stay open long enough to do it.

To demonstrate the dramatic difference between the GPM output of a mud pump vs. two hoses, I have made somewhat of a silly video that appears below.  I know it is like racing a bicycle against a Ferrari but take a look anyway if you will.

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The HMI HM-1 hydraulic mudjacking pump was the first concrete raising product engineered and manufactured by HMI, just over 40 years ago. It’s reliability and superior engineering maintains its place in the market, but has also acted as the springboard for other, more advanced models / options which offer various options of engine horsepower, hopper size, pumping pressure, and so much more.

Our largest, self-propelled, multi-functional pump. This rugged and durable pump is the top-of-the-line mudjacking unit. With the highest available pumping pressure, largest material hopper, most horsepower and versatility.

Our most popular model, the self-propelled, hydraulic mudjacking pump drives circles around the competition. Affordable and durable, the Power Pump is a great way to start-up or add to a concrete raising business.

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

Mud pumps are essential equipment for any oil or gas well. They are used to move drilling mud and other fluids needed during the drilling process. To select the right mud pump for your well, you need to understand the different types available and what each one can do.

In this article, we will take a comprehensive look at mud pumps and provide you with all the information you need to make an informed purchase. We will also discuss how mud pumps are used in drilling operations and highlight some of their key features. By the end of this article, you will clearly understand what mud pumps are and what they can do for your well.

A mud pump is a type of reciprocating positive displacement pump that is specifically designed for use in drilling operations. It helps to circulate the drilling fluid (or “mud”) through the drill bit and back up to the surface. The mud pump also provides pressure to keep the drill bit from becoming plugged.

The pump creates suction that pulls the drilling fluid from the pit and then uses its piston to push the fluid back up the well. This action not only circulates the fluid but also helps to remove any cuttings or debris that may have been generated during the drilling process. Mud pumps are an essential part of the drilling process and are typically used in conjunction with other pumps, such as centrifugal pumps, to create a complete pumping system. Without a mud pump, drilling would not be possible.

There are many different types of mud pumps, each with its own advantages and disadvantages. However, pump experts generally understand the requirement and then suggest which type of pump design would be more efficient. Here are five of the most popular types:

Piston mud pumps are the most common type of mud pump. They use a piston to draw mud from the pit and then force it to the drill bit through the hose. Piston mud pumps are very durable and can handle a lot of pressure. However, they are also very loud and can be challenging to operate.

Plunger mud pumps work similarly to piston mud pumps, but they use a plunger instead of a piston. As a result, plunger mud pumps are quieter than piston mud pumps and are easier to operate. However, plunger mud pumps are not as durable and can only handle a limited amount of pressure.

Hydraulic mud pumps use hydraulic power to draw mud from the pit. They are very powerful and can handle a lot of pressure. However, these types of pumps are generally costly and can be challenging to operate.

Diaphragm mud pumps use a diaphragm to draw mud from the pit. They are less powerful than hydraulic mud pumps but are much cheaper. They are also easier to operate. These merits make such pumps more used in small scale operations.

Peristaltic mud pumps use peristaltic action to draw mud from the pit. They are the most expensive type of mud pump but are also the most powerful. Unfortunately, they are also the most difficult to operate. But given their operational power, they are used in large-scale mining and drilling operations.

Even though mud pumps are very lucrative for mining and drilling purposes, they exhibit many more merits, making them useful in other industries. Following are some of the main advantages of mud pumps:

Mud pumps help to increase the efficiency of drilling operations by allowing for fluid circulation and cooling of the drill bit. This results in faster drilling and less wear on the equipment.

Mud pumps also help to improve safety during drilling operations by providing a means to circulate and cool the drill bit, which reduces the risk of overheating and fire.

Mud pumps can also help to improve the accuracy of drilling operations by preventing the drill bit from wandering off course due to excessive heat build-up.

The use of mud pumps can also help to reduce the costs associated with drilling operations by reducing the need for frequent replacement of drill bits and other worn items.

The use of mud pumps can also help to increase the productivity of drilling operations by reducing the downtime associated with the frequent replacement of drill bits and other worn items.

Mud pumps are an essential part of the oil and gas industry, as they are used to pump drilling fluid (mud) into the drill hole. There are many different mud pumps, each with its own unique set of features and applications. A reliable pump expert will help you choose which pump to use where. Here are 10 of the most common applications for mud pumps:

Mud pumps are extensively used to circulate drilling fluid during the drilling process. This helps to cool and lubricate the drill bit and remove cuttings from the hole.

Mud pumps are also used in hydraulic fracturing operations, where high-pressure fluid is injected into the rock formation to create fractures. The pump helps to circulate the fracturing fluid and keep the pressure at the desired level.

Mud pumps are sometimes used in geothermal operations to circulate water or other fluids through the drilled well. This helps extract heat from the rock and bring it to the surface.

In coal seam gas extraction, mud pumps are used to circulate water and chemicals through the coal seam to dissolve the methane gas and make it easier to extract.

In potash mining, mud pumps are used to circulate brine solution through the ore body to dissolve the potassium chloride (potash) and pump it out of the mine.

Mud pumps are often used in water well drilling operations to circulate water through the drill hole and help flush out any cuttings or debris. Pump experts can customize mud pumps to suit this application.

In tunnelling operations, mud pumps can circulate a slurry of water and clay through the drilling area. This helps to stabilize the walls of the tunnel and prevent collapse.

Mud pumps are sometimes used in pipeline operations to help clean and inspect the inside of the pipe. The pump circulates water or other fluids through the pipe to remove any build-up or debris.

In environmental remediation projects, mud pumps can circulate water or chemicals through contaminated soil or groundwater. This helps to break down contaminants and make them easier to remove.

Mud pumps can also be used in construction projects to help remove water from the site or stabilize the ground. For this application, they are extensively used in large construction sites.

Mud pumps are an essential part of many different industries and have various applications. If you need a mud pump for your next project, be sure to consult with a pump expert to find the right pump for your needs.