youtube mud pump free sample
OK, all y’all air drillers just thumb on over to Porky’s column or something. This is for mud drillers. On second thought, I know a lot of you air guys drill about three mud wells a year, and consider it a hassle to rig up mud. So, maybe something I say will be interesting …
The mud pump is the heart of the circulating system, and mud is the blood circulating in the hole. I’ve talked about mud before and will again, but this month, let’s talk about the pump.
Historically, more wells, of every kind, have been drilled with duplex pumps than any other kind. They are simple and strong, and were designed in the days when things were meant to last. Most water well drillers use them. The drawbacks are size and weight. A pump big enough to do the job might be too big to fit on the rig, so some guys use skid-mounted pumps. They also take a fair amount of horsepower. If you were to break down the horsepower requirements of your rig, you would find out that the pump takes more power than the rotary and hoist combined. This is not a bad thing, since it does a lot of the work drilling. While duplex pumps generally make plenty of volume, one of the limiting factors is pressure. Handling the high pressures demanded by today’s oil well drilling required a pump so big and heavy as to be impractical. Some pretty smart guys came up with the triplex pump. It will pump the same — or more — volume in a smaller package, is easy to work on and will make insane pressure when needed. Some of the modern frack outfits run pumps that will pump all day long at 15,000 psi. Scary. Talk about burning some diesel.
The places that triplex pumps have in the shallow drilling market are in coring and air drilling. The volume needs are not as great. For instance, in hard rock coring, surface returns are not always even seen, and the fluid just keeps the diamonds cool. In air drilling, a small triplex is used to inject foam or other chemicals into the air line. It’s basically a glorified car wash pump. The generic name is Bean pump, but I think this just justifies a higher price. Kinda like getting the same burger at McDonald’s versus in a casino.
One of the reasons water well drillers don’t run triplex pumps, besides not needing insane pressure, is they require a positive suction head. In other words, they will not pick up out of the pit like a duplex. They require a centrifugal charging pump to feed them, and that is just another piece of equipment to haul and maintain.
This brings me to another thought: charging. I know a lot of drillers running duplex pumps that want to improve the efficiency of their pumps. Duplexes with a negative suction head generally run at about 85 percent efficiency. The easy way to improve the efficiency is to charge them, thus assuring a 100 percent efficiency. This works great, but almost every one of them, after doing all that work and rigging up a charging pump, tells me that their pump output doubled. Being the quiet, mild mannered type that I am, I don’t say “Bull,” but it is. A duplex pump is a positive displacement pump. That means that it can deliver no more than the displacement it was designed for. You can only fill the cylinder up until it is full. It won’t take any more. The one exception to this is when you are pumping at very low pressure. Then the charging pump will over run the duplex, float the valves and produce a lot more fluid. Might as well shut off the duplex and drill with the charging pump.
Another common pump used in the water well industry is the centrifugal. You see them mostly on air rigs that don’t use mud too often. They have their place, but are a different breed of cat. They are not positive displacement. Flow is a function of speed and horsepower up to the limits of the pump. After that, they just dead-head. With large diameter drill pipe they make a lot of mud, but after the hole gets deeper, friction losses — both inside and outside the drill pipe — build up. This means that the deeper you go, the less circulation you have. This slows the whole process. Positive displacement pumps don’t do this; they pump the same per stroke regardless of pressure. It just takes more horsepower. Also, displacement calculations like bottoms-up time and cement placement are just about impossible. One way to get around the limited pressure of centrifugal pumps is to run two of them in series. I’ve seen a few of these rig-ups and they work very well for large diameter drilling. They will make almost the same pressure as a big duplex for a lot less money. They are still variable displacement, but they roll so much fluid that it doesn’t seem to matter. And run at pretty reasonable depths, too: 300 to 400 psi at 400 gpm is not uncommon with two 3 x 4 centrifugal pumps in series.
I reckon there are pumps for every type of drilling. It is just a matter of using the right one correctly. I once drilled a 42-inch hole 842 feet deep with a 5½ x 8 duplex. Talk about long bottoms-up time … but we got the casing in with less than two feet of fill on bottom! Took time, but we got-er-done.
The 2,200-hp mud pump for offshore applications is a single-acting reciprocating triplex mud pump designed for high fluid flow rates, even at low operating speeds, and with a long stroke design. These features reduce the number of load reversals in critical components and increase the life of fluid end parts.
The pump’s critical components are strategically placed to make maintenance and inspection far easier and safer. The two-piece, quick-release piston rod lets you remove the piston without disturbing the liner, minimizing downtime when you’re replacing fluid parts.
I’ve run into several instances of insufficient suction stabilization on rigs where a “standpipe” is installed off the suction manifold. The thought behind this design was to create a gas-over-fluid column for the reciprocating pump and eliminate cavitation.
When the standpipe is installed on the suction manifold’s deadhead side, there’s little opportunity to get fluid into all the cylinders to prevent cavitation. Also, the reciprocating pump and charge pump are not isolated.
The suction stabilizer’s compressible feature is designed to absorb the negative energies and promote smooth fluid flow. As a result, pump isolation is achieved between the charge pump and the reciprocating pump.
The isolation eliminates pump chatter, and because the reciprocating pump’s negative energies never reach the charge pump, the pump’s expendable life is extended.
Investing in suction stabilizers will ensure your pumps operate consistently and efficiently. They can also prevent most challenges related to pressure surges or pulsations in the most difficult piping environments.
Cavitation is an undesirable condition that reduces pump efficiency and leads to excessive wear and damage to pump components. Factors that can contribute to cavitation, such as fluid velocity and pressure, can sometimes be attributed to an inadequate mud system design and/or the diminishing performance of the mud pump’s feed system.
When a mud pump has entered full cavitation, rig crews and field service technicians will see the equipment shaking and hear the pump “knocking,” which typically sounds like marbles and stones being thrown around inside the equipment. However, the process of cavitation starts long before audible signs reveal themselves – hence the name “the silent killer.”
Mild cavitation begins to occur when the mud pump is starved for fluid. While the pump itself may not be making noise, damage is still being done to the internal components of the fluid end. In the early stages, cavitation can damage a pump’s module, piston and valve assembly.
The imperceptible but intense shock waves generated by cavitation travel directly from the fluid end to the pump’s power end, causing premature vibrational damage to the crosshead slides. The vibrations are then passed onto the shaft, bull gear and into the main bearings.
If not corrected, the vibrations caused by cavitation will work their way directly to critical power end components, which will result in the premature failure of the mud pump. A busted mud pump means expensive downtime and repair costs.
To stop cavitation before it starts, install and tune high-speed pressure sensors on the mud suction line set to sound an alarm if the pressure falls below 30 psi.
Although the pump may not be knocking loudly when cavitation first presents, regular inspections by a properly trained field technician may be able to detect moderate vibrations and slight knocking sounds.
Gardner Denver offers Pump University, a mobile classroom that travels to facilities and/or drilling rigs and trains rig crews on best practices for pumping equipment maintenance.
Severe cavitation will drastically decrease module life and will eventually lead to catastrophic pump failure. Along with downtime and repair costs, the failure of the drilling pump can also cause damage to the suction and discharge piping.
When a mud pump has entered full cavitation, rig crews and field service technicians will see the equipment shaking and hear the pump ‘knocking’… However, the process of cavitation starts long before audible signs reveal themselves – hence the name ‘the silent killer.’In 2017, a leading North American drilling contractor was encountering chronic mud system issues on multiple rigs. The contractor engaged in more than 25 premature module washes in one year and suffered a major power-end failure.
Gardner Denver’s engineering team spent time on the contractor’s rigs, observing the pumps during operation and surveying the mud system’s design and configuration.
The engineering team discovered that the suction systems were undersized, feed lines were too small and there was no dampening on the suction side of the pump.
Following the implementation of these recommendations, the contractor saw significant performance improvements from the drilling pumps. Consumables life was extended significantly, and module washes were reduced by nearly 85%.
Although pump age does not affect its susceptibility to cavitation, the age of the rig can. An older rig’s mud systems may not be equipped for the way pumps are run today – at maximum horsepower.
There are many different ways to drill a domestic water well. One is what we call the “mud rotary” method. Whether or not this is the desired and/or best method for drilling your well is something more fully explained in this brief summary.
One advantage of drilling with compressed air is that it can tell you when you have encountered groundwater and gives you an indication how much water the borehole is producing. When drilling with water using the mud rotary method, the driller must rely on his interpretation of the borehole cuttings and any changes he can observe in the recirculating fluid. Mud rotary drillers can also use borehole geophysical tools to interpret which zones might be productive enough for your water well.
The mud rotary well drilling method is considered a closed-loop system. That is, the mud is cleaned of its cuttings and then is recirculated back down the borehole. Referring to this drilling method as “mud” is a misnomer, but it is one that has stuck with the industry for many years and most people understand what the term actually means.
The water is carefully mixed with a product that should not be called mud because it is a highly refined and formulated clay product—bentonite. It is added, mixed, and carefully monitored throughout the well drilling process.
The purpose of using a bentonite additive to the water is to form a thin film on the walls of the borehole to seal it and prevent water losses while drilling. This film also helps support the borehole wall from sluffing or caving in because of the hydraulic pressure of the bentonite mixture pressing against it. The objective of the fluid mixture is to carry cuttings from the bottom of the borehole up to the surface, where they drop out or are filtered out of the fluid, so it can be pumped back down the borehole again.
When using the mud rotary method, the driller must have a sump, a tank, or a small pond to hold a few thousand gallons of recirculating fluid. If they can’t dig sumps or small ponds, they must have a mud processing piece of equipment that mechanically screens and removes the sands and gravels from the mixture. This device is called a “shale shaker.”
The driller does not want to pump fine sand through the pump and back down the borehole. To avoid that, the shale shaker uses vibrating screens of various sizes and desanding cones to drop the sand out of the fluid as it flows through the shaker—so that the fluid can be used again.
Some drillers use compressed air to blow off the well, starting at the first screened interval and slowly working their way to the bottom—blowing off all the water standing above the drill pipe and allowing it to recover, and repeating this until the water blown from the well is free of sand and relatively clean. If after repeated cycles of airlift pumping and recovery the driller cannot find any sand in the water, it is time to install a well development pump.
Additional development of the well can be done with a development pump that may be of a higher capacity than what the final installation pump will be. Just as with cycles of airlift pumping of the well, the development pump will be cycled at different flow rates until the maximum capacity of the well can be determined. If the development pump can be operated briefly at a flow rate 50% greater than the permanent pump, the well should not pump sand.
Mud rotary well drillers for decades have found ways to make this particular system work to drill and construct domestic water wells. In some areas, it’s the ideal method to use because of the geologic formations there, while other areas of the country favor air rotary methods.
To learn more about the difference between mud rotary drilling and air rotary drilling, click the video below. The video is part of our “NGWA: Industry Connected” YouTube series:
In September 2012, "Gangnam Style" was recognized by first YouTube video to hit 1 billion views. It subsequently won Best Video at the MTV Europe Music Awards held that year. It became a source of parodies and reaction videos by many different individuals, groups, and organizations. On December 21, 2012, "Gangnam Style" became the first YouTube video to reach 1 billion views.song"s music video has more than 4.48 billion views,the most viewed video on YouTube from November 24, 2012, when it surpassed the music video for "Baby" by Justin Bieber featuring Ludacris,See You Again" by Wiz Khalifa featuring Charlie Puth.
During an interview with Reuters, Psy said that "Gangnam Style" was originally produced only for local K-pop fans.YG Entertainment started releasing several promotional teasers for "Gangnam Style" to their subscribers on YouTube.GEMA (the country"s performance rights organization) regarding copyright issues led to thousands of music videos including "Gangnam Style"blocked in the country.
Following its July 15 release, "Gangnam Style" overtook Carly Rae Jepsen"s "Call Me Maybe" to reach the number one position on the YouTube Top 100 Music Videos during the week of August 28, 2012.Girls" Generation"s "Gee" to become the most viewed K-pop video on YouTube.
"Gangnam Style" reached the unprecedented milestone of 1 billion YouTube views on December 21, 2012. YouTube specially marked the video"s accomplishments with a cartoon dancing Psy animated icon, added first by the site logo,
After the release of "Gangnam Style," the American talent manager Scooter Braun, who discovered Justin Bieber on YouTube, asked on Twitter "How did I not sign this guy [Psy]?"School Boy Records.
The song has been mentioned in tweets by the United Nations,United Nations Children"s Fund,NASA;U.S. State Department briefing;International Criminal Court Song Sang-Hyun during his speech in front of the UN Security Council.Boris Johnson held a speech at the 2012 Conservative Party Conference where he told the audience that he and the British Prime Minister David Cameron have danced "Gangnam Style."Earnings call, Larry Page, the CEO and co-founder of Google, hailed the song as a glimpse of the future of worldwide distribution through YouTube.
In Thailand, officials from the Dan Sai municipality in Loei Province shot a video of people wearing masks and performing "Gangnam Style" during the Phi Ta Khon "ghost" festival. According to the Thai newspaper Royal Thai Navy, which was not well received by some high-ranking commanders. Although Vice Admiral Tharathorn Kajitsuwan from the Third Naval Area Command insisted that "we had no intention to insult or make fun of navy officers in uniform," some senior officers called it "improper." Kajitsuwan claimed that his subordinates had the right to upload the video to YouTube, although he did not expect them to do so. On October 1, 2012, he issued an apology to his colleagues. Commander Surasak Rounroengrom believed an investigation was unnecessary because the video caused no damage to the navy, but he admitted that there was some impropriety about military officers doing their "fancy stepping in uniform."
On September 18, 2012, the North Korean government became the first to use "Gangnam Style" for political activism when it uploaded a parody with the title "I"m Yushin style!" onto the government website Uriminzokkiri.Park Geun-hye. It shows a Photoshopped image of the presidential candidate performing the dance moves of "Gangnam Style" and labels her as a devoted admirer of the Yushin system of autocratic rule set up by her father, Park Chung-hee.草泥马 style" (literally, "Grass Mud Horse Style": The Chinese characters are a homonym for a vulgar slurdissident Ai Weiwei. In his parody, Ai Weiwei dances "Gangnam Style" with a pair of handcuffs as a symbol of his arrest by Chinese authorities in 2011. According to the Associated Press, government authorities had removed the video from almost all Chinese websites the next day.
YouTube comedian cs188 uploaded a YouTube Poop of the song"s iconic video, called "[PSYTP] OPPA GODDAMN STYLE." The video has received more than 15 million views since its upload on October 11, 2012.
Record executives in the music industry believe that music charts will increasingly be filled with YouTube-driven globalised acts from foreign countries. Sean Carey, a research fellow in the School of Social Sciences at the University of Roehampton, wrote that the flow of popular music will no longer be a single traffic route from North America and Europe to other parts of the globe, but will also move the other way as well.YG Entertainment have raked in almost US$1 million from advertisements which appear on YouTube videos identified for using "Gangnam Style" in its content. The Billboard"s ranking methodology of its music charts. Instead of relying solely on radio plays and paid purchases, Billboard started to place a heavier emphasis on digital sales and YouTube views.Billboard"s Hot Rap Songs music chart.British Phonographic Industry"s report based on Official Charts Company sales data, thanks to Psy"s song and Carly Rae Jepsen"s "Call Me Maybe", pop had become the UK"s favourite musical genre of the year, taking the lion"s share of the singles market (38.5%) in 2012.
Most liked video on YouTube – On September 13, 2012, it overtook "Party Rock Anthem" by the American electro recording duo LMFAO upon receiving 1.57 million "likes", and subsequently won its first Guinness World Record one week later.
Most viewed video on YouTube – On November 24, 2012, it overtook "Baby" by the Canadian singer-songwriter Justin Bieber after receiving more than 803 million views.
"Gangnam Style" was ranked No. 25 on the "s 50 best songs of 2012 list"s 40 best songs of the year.Billboard 20 best K-Pop songs list by Jeff Benjamin and Jessica Oak, who commented "[the song] stands out not only for its slick, electronic production but also for its deeper critique on high-class society."MTV"s list of the 2012 best songs, the song was ranked No. 8 with MTV news staff James Montgomery"s comment: ""Gangnam" is either the track we, as a culture needed right now, or the track we, as a culture, deserved."Usher"s "Climax," writing "The YouTube meme, a good-natured, mind-bendingly catchy lampoon [...] turned into a global obsession.""s No. 1 pick on the top 10 pop songs of 2012 list."s 40th annual Pazz & Jop critics" poll.Robert Christgau placed "Gangnam Style" as the No. 2 single on his 2012 Dean"s List.
On December 1, 2014, YouTube announced that "Gangnam Style" had exceeded the number of views that are possible to store using a 32-bit signed integer, that being 2,147,483,647 (231−1, or two billion). As a result, YouTube was forced to upgrade to using 64-bit integers to store view numbers, with a maximum value of 9,223,372,036,854,775,807 (263−1, or nine quintillion). "We never thought a video would be watched in numbers greater than a 32-bit integer, but that was before we met Psy," stated a YouTube spokesperson.
For the week of November 24, the song dropped to number five on the Hot 100, despite leading in sales with 188,000 downloads.Miley Cyrus"s "Party in the U.S.A." in 2009.Billboard and Nielsen announced the addition of U.S. YouTube video streaming data to its platforms, which includes an update to the methodology for the Billboard Hot 100 chart. Thanks to the change to reflect online video activity, "Gangnam Style" rebounded from number 48 to number 26 on the Hot 100 for the week of March 2, 2013.
On August 21, 2012, "Gangnam Style" charted number one on the iTunes Music Video Charts, overtaking Justin Bieber"s "As Long as You Love Me" and Katy Perry"s "Wide Awake"; this feat was the first for any South Korean artist.Billboard"s YouTube Chart for 22 weeks, until being surpassed by "Stay" by Rihanna for one week; as of April 2013, it had reclaimed its top position for a 30th week.
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Netburn, Deborah (August 28, 2012). ""Gangnam Style" live: New Psy video blows up on YouTube". Los Angeles Times. Retrieved September 26, 2012. I think we can all agree that K-Pop singer Psy"s music video "Gangnam Style" is one of the greatest videos ever to be uploaded to YouTube.
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Sherwin, Adam (November 12, 2012). "Gangnam Style isn"t a one-off – Major music industry report says future pop sensations will be YouTube-driven globalised acts from Asia and South America". The Independent. London. Retrieved November 12, 2012. The South Korean government has announced that Psy"s hit had brought in $13.4 million to the country"s audio sector and promised a drive to export further examples of the country"s burgeoning "K-Pop" industry.
YOUKYUNG LEE; RYAN NAKASHIMA. "Cashing in on Gangnam Style"s YouTube fame". Associated Press. Archived from the original on January 13, 2013. Retrieved August 31, 2013.
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"Gangnam Style hits a billion views on YouTube". Radio Netherlands Worldwide (ANP/AFP). ANP/AFP. December 21, 2012. Archived from the original on January 13, 2013. Retrieved December 21, 2012. The view counter attached to "Gangnam Style", which was only posted on the video-sharing site July 15, clicked over into 10 figures at around 1550 GMT, confirming its status as the most viewed video in the site"s history.
"YouTube Announces 2B Views Of #GangnamStyle On Twitter". YouTube. May 31, 2014. Retrieved May 31, 2014. @psy_oppa"s #GangnamStyle just became the first YouTube video to hit 2 billion views!