zirconia mud pump liners factory

Zirconia Ceramic Liners are the ultimate in liner performance and durability. The offshore industry has made Zirconia liners the new industry standard.

Acumen International Zirconia liners are a proprietary based matrix that have significantly improved and superior mechanical characteristics. This translates to cost savings, better performance and significantly longer service hours than those of the commonly used alumina ceramic liners.

These three advantages equate to lower operating costs. The improved wear characteristics directly extend the service life of liner sleeve, while improved impact strength cuts down on the cost of replacing cracked liners. Additionally, a smoother and finer surface finish means less friction between the liner and piston, ultimately reducing temperature and improving piston life.

A wide variety of mud pump zirconia ceramic liner options are available to you, such as 1 year, not available.You can also choose from new, mud pump zirconia ceramic liner,As well as from energy & mining, construction works , and machinery repair shops. and whether mud pump zirconia ceramic liner is 1.5 years, 6 months, or unavailable.

We supply mud pump spare parts like mud pump liner including zirconia ceramic liner and high chrome bimetallic liner, Mono-metal Liner, fluid end module, valve and seats, piston, piston rod, pony rod etc. parts for mud pump, we can also customize and machine as your drawing.

The bimetal liner offers long service life of about 800 hours, which is 2 to 3 times the lifetime of common ones in severe environment.Dezhou Changhong is a professional Chinese bimetal liner manufacturer, with more than 20 years manufacturing experience. Through our consistent effort, we are able to manufacture high quality mud pump parts, valve, drill rig, and other products. Due to reliable performance and long lifetime, our products are well accepted byglobal customers. If you require more information about our oil equipment, please feel free to contact us.

*The material of ceramic liners is the increased flexible zirconium.These liners feature wear resistance,high anti-corrosion,high temperature resistance,high pressure,high intensity and high hardness.

*Zirconium ceramic liners have better performance than alumina ceramic liners such as more toughness,longer service life,saving water lubrication,reducing wear of piston.

Dezhou Changhong Machinery Manufacture Co.,Ltd produces monometal liner of which is processed by carbonizing and high frequency.The product’s hardness reaches 58-60HRC.Liners have such characteristics as best surface finish,high wear proof resistance,high corrosion resistance,long service time.It suited to be used in mildly corrosive mud.

We provide the following liners and much more:EMSCO: F-500, F-800, F-1000, F1300, F1600, FB-1300, FB-1600,D-375, D-700;GARDNER DENVER: PZ-7, PZ-8, PZ-9, PZ-10, PZ-11;

Piston assembly is the expendable parts at the drilling pump hydraulic system,and its one of the biggest wearing parts of drilling work.The piston core is made of 42CrMo.Our company can produce F series,3NB series,9-P-100/13-P-130/12-P-160 series,PZ7/8/9 series of drilling pump piston assembly metric(inch) with various sizes.

The piston rubber is also called the piston cup,its the expendable parts at the drilling pump hydraulic system,and its one of the biggest wearing parts of drilling work.The piston rubber is made of rubber vulcanization.The material of ordinary piston rubber is NBR. But if you use the PU can enlarge the work temperature range.

Our company has studied and developed the new model piston rubber with good properties of high anti-friction,long period of validity and enhances the working efficiency of the mud pump.

Bonded Piston without plate and snap ring, is integrated to the piston rubber (CTBN) or polyurethane sulfide on the piston made of core directly. It is suitable for all kinds of mud, especially high pressure jet drilling and ceramic liners. Also can be used with the piston interchangeably .

Module belongs to hydraulic end, which is important component of mud pump. It is a kind of anti-pressure valve and mainly responsible for sucking and discharging mud in hydraulic end. We selected anti-corrosion and high strength superior forging big alloy pieces as material, it possess high tensile and anti-wearing after quenching and tempering. We have applied drilling milling & tapping craft by XH768 CNC Machining Equipment which improves machining precision & safety factor. It makes the module can bear 31MPa working pressure and possess anti-high pressure, anti-corrosion & long life time, which is more suitable for strict requirement of oil drilling. Our module are completely meets API SPECT 7K Standard. It is widely used in oil drilling industry. It is not only widely used in domestic oil well, but also exported to USA, Middle East marktet. Besides, we also can machining other modules as per customer’s drawings.

The material of module is forged 35CrMo or 40CrMnMo pieces. Three modules of each pump are interchangeable. The through way F type pump namely valve coupling with valve structure, have lessen the volume of module and improved cubage. For improving anti-corrosion, We can nickelizing on module surface as per customer’s requirement.

Thanks for visiting website of Dezhou Changhong Company. We are a professional piston rod manufacturer, located in China. Our company has received the ISO9001 and API 7K certifications due to our production and operation in conformity with international standards. In addition to mud pump parts, manifold, valve, drilling rod, cementing tool, and other products are also available at Dezhou Changhong. We also provide customized equipment and accessories to accommodate different needs of global customers. In order to better serve our customers, we offer excellent service. If you have any interest in our products, please contact me for more detailed information.

Function: For certain mud pump, the nominal pressure ruled by manufacturer as per different liner size in the pump. The nominal pressure of large size liner pump is lower, small size liner pu is higher. For unloading hydraulic end pressure, shear pin relief safety valve will cut off shear pin and relief pressure when the pressure of pump exceeds nominal pressure.

AQFA—II Safety valve is a new type of specialized high pressure equipment which is used on drilling machine. It mainly used in the voltage limited security system on 3NB—900,3NB—1000,SL3NB—1300,SL3NB—1600 pump etc., to protect pump, high pressure pipe, rotary hose, drilling equipment and working people.

High pressure fluid liquid flowed from pump effect on piston, the occurred pressure is spread to security arm by valve. The shear pin is cutted off when the liquid pressure exceeds safety pressure. The liquid is discharged by connection pipe, then high pressure is relieved, The safety of people and equipment is assured.

Titan Oil Tools offers high quality mud pump expendables and mud pump replacement parts for the wide variety of mud pumps, centrifugal pumps found on the world market today. These quality pump parts offer great performance and our pricing will save you money.

We are your oilfield supplier of choice for mud pump spares and mud pump parts: mud pump piston liners and pistons. All mud pump parts can be sourced for fast delivery; Come to us for mud pump liners, pistons, piston rods and parts, pony rods, threaded rings and caps,and more. Try us for duplex and triples pump spares and duplex and triplex mud pump parts, and also valve parts like valve seats. gland nut, and mud pump gaskets.

Mud pump liners may come in chrome, alumina ceramic and zirconia ceramic. Chrome liners and alumina ceramic liners are less costly, their cost of replacement over one year as the chart below shows, is much more than zirconia ceramic liners.

The table below shows a Mud Pump Liner Cost of Ownership which shows a reasonable cost comparison for a rig in continuous service for 36 months. This of course does not include the high cost of maintenance downtime and the cost of labor.

The prices below are based on cost/cylinder. Savings increase when you add up the number of pump cylinders on your rigs and extend the savings to understand the big difference it can make for your budget.

Lake Petro provides high quality Mud Pump Parts including Mud Pump Liners, Mud Pump Fluid End Module, piston, Valve and Seat etc. With more than 10 years of experience in the oil and gas industry, we are dedicated to help and support our loyal clients with the most cost-effective and quality Liners and Pistons. We also provide mud pump price and mud pump for sale.

We offer Liners with Ceramic (Zirconia and Aluminium oxide) and Steel (Metal and Bi-metal) materials for all common brands of the mud pump and triplex mud pump.

Bi-metal liners (double metal liners) are made of forged steel shell and wear-resistant sleeve of high chromium iron. In the production process, the size accuracy should be strictly controlled, which can ensure that they can be easily and stably installed. The inner sleeve with high finish and hardness is wear-resistant, corrosion-resistant and has a long service life. The bi-metal liners are suitable for a lot of bad working conditions. Its service life is more than 800 hours.

Ceramic Liners are made of a ceramic inner sleeve and a forged steel outer shell. The service life of ceramic liners is about 4000 to 10000 hours, the minimum time is at least 2000 hours, which is a lot more than bi-metal liners. Because of the phase transformation toughen technology, the ceramic liners have the features of wear-resistance, erosion-resistance, high-pressure-resistance, high hardness and strength. Zirconia type and Alumina type are common type of ceramic sleeve. Compared with Alumina type, Zirconia type liners have better toughness properties and a much longer service life. Piston wear and water consumption for lubrication can be reduced as well.

All Lake Petro liner products are interchangeable with O.E.M. products. Meanwhile, we provide customized Liners according to drawings. Our liners, also with our other mud pump spares, are supplied for use in Honghua, F-Series, Bomco, Emsco and National lines of triplex drilling pumps. Let Lake Petro be your one-stop shop for your whole fleet of pumps. Please refer to “Suitable Pump Models” Lable for more details.

The zirconium ceramic liners can not only adapted to some tough environment such as deep oil reservoir, hard stratum and severe earthiness, but also can be used for offshore oil and natural gas exploitation as well. So ceramic liners are the first choice to upgrade high pressure mud pump liners.

Some of our largest competitors use a cheaper alumina-ceramic sleeve to make their liners. Although these liners last a little longer than standard chrome-iron liners, they only last about half as long as zirconia-ceramic liners. Our liners are made from zirconia-ceramic material in order to provide the longest life and best wear performance.

Zirconia ceramic lining for mud pump is the most ideal wear protection material for mud pump used in oilwell. Compared with alumina ceramic liner, it offers much longer service life, better performance and safer operation. The zirconia ceramic liner is suitable for almost all types of pump including Baoshi Pump, Lanshi Pump, Emsco, Garden Dever, National Oilwell, Wirth, OPI, Wilson, and IDECO.

(3) Zirconia can be honed to finer surface finishes than other ceramics. Finished to 4RMS, this Zirconia liner provides a surface finish that is three to four times finer than other ceramics.

We offers life time cost savings, significantly longer service, better performance and safer operation than those made of more commonly used alumina ceramic. Our zirconia liner is a proprietary Zirconium-based matrix that has significantly improved mechanical characteristics.

- Zirconia exhibits better impact strength. -Zirconia is harder than alumina. - Zirconia can be honed to finer surface finishes than alumina. Finished to 4 RMS, the zirconia liners - provide asurface finish that"s three to four times finer than alumina.

All three of these property advantage stranslate to lower ownership costs. The improved wear directly extends the service life of the sleeve, while the improved impact strength cuts down on the significant costs of replacing broken liners in the field. The surface finish improvements, meanwhile, have an indirect effect. The finer surface finish meansless friction with the elastomer-and-metal pump pistons, which in trun extendspiston life and reduces pump-cooling requirements.

1). Technical Support and Production Ability: Although we are one relatively new company, but we have the most professional engineers with tens of years experience in mud pump. And we have hundreds of highly skilled workers working on the pump parts and pump assembling with numerous advanced machines. Our production ability has been siteaudited by supervising inspectorate like France BV (Bureau Veritas), DNV(Det Norske Veritas) and SGS-CSTC(Standards Technical Services Co., Ltd.)

2). Quality Assurance: Ten professional inspectors performstrict quality inspection from the initial forgings, castings, other rawmaterials, each finished machined parts until the final assembling of the pump. Each part assembled on the pump will be well tested and highly qualified. Andfor each pump finished, it will be running tested in our test center for atleast 4 hours. Quality certificate, Inspection report and testing report will beattached when pump is delivered. 12 Months quality guarantee will be offered for each pump.

3). Competitive Price: We are one of the top pump manufacturers in China. We have the greatest advantages in price. We can not offer you the lowest price in China, but most competitive price but with very good quality.

4). Quick Delivery: Usually we will keep some pump model in stock so that we can make fast delivery for clients with urgent need. For pump we do not have in stock, we can also deliver with 40 days.

Our Premium Series liners feature bi-metallic construction utilizing a steel outer shell with an industrial chrome insert. Along with proper maintenance, can provide up to 800+ hours of service.