weaving overshot factory

Overshot: The earliest coverlets were woven using an overshot weave. There is a ground cloth of plain weave linen or cotton with a supplementary pattern weft, usually of dyed wool, added to create a geometric pattern based on simple combinations of blocks. The weaver creates the pattern by raising and lowering the pattern weft with treadles to create vibrant, reversible geometric patterns. Overshot coverlets could be woven domestically by men or women on simple four-shaft looms, and the craft persists to this day.

Summer-and-Winter: This structure is a type of overshot with strict rules about supplementary pattern weft float distances. The weft yarns float over no more than two warp yarns. This creates a denser fabric with a tighter weave. Summer-and-Winter is so named because one side of the coverlet features more wool than the other, thus giving the coverlet a summer side and a winter side. This structure may be an American invention. Its origins are somewhat mysterious, but it seems to have evolved out of a British weaving tradition.

Double Cloth: Usually associated with professional weavers, double cloth is formed from two plain weave fabrics that swap places with one another, interlocking the textile and creating the pattern. Coverlet weavers initially used German, geometric, block-weaving patterns to create decorative coverlets and ingrain carpeting. These coverlets contain twice the yarn and are twice as heavy as other coverlets.

Multi-harness/Star and Diamond: This group of coverlets is characterized not by the structure but by the intricacy of patterning. Usually executed in overshot, Beiderwand, or geometric double cloth, these coverlets were made almost all made in Eastern Pennsylvania by professional weavers on looms with between twelve and twenty-six shafts.

America’s earliest coverlets were woven in New England, usually in overshot patterns and by women working collectively to produce textiles for their own homes and for sale locally. Laurel Thatcher Ulrich’s book, Age of Homespun examines this pre-Revolutionary economy in which women shared labor, raw materials, and textile equipment to supplement family incomes. As the nineteenth century approached and textile mills emerged first in New England, new groups of European immigrant weavers would arrive in New England before moving westward to cheaper available land and spread industrialization to America’s rural interior.

Coverlet weavers were among some of the earliest European settler in the Northwest Territories. After helping to clear the land and establish agriculture, these weavers focused their attentions on establishing mills and weaving operations with local supplies, for local markets. This economic pattern helped introduce the American interior to an industrial economy. It also allowed the weaver to free himself and his family from traditional, less-favorable urban factory life. New land in Ohio and Indiana enticed weavers from the New York and Mid-Atlantic traditions to settle in the Northwest Territories. As a result, coverlets from this region hybridized, blending the fondness for color found in Pennsylvania coverlets with the refinement of design and Scottish influence of the New York coverlets.

Southern coverlets almost always tended to be woven in overshot patterns. Traditional hand-weaving also survived longest in the South. Southern Appalachian women were still weaving overshot coverlets at the turn of the twentieth century. These women and their coverlets helped in inspire a wave of Settlement Schools and mail-order cottage industries throughout the Southern Appalachian region, inspiring and contributing to Colonial Revival design and the Handicraft Revival. Before the Civil War, enslaved labor was often used in the production of Southern coverlets, both to grow and process the raw materials, and to transform those materials into a finished product.

Because so many coverlets have been passed down as family heirlooms, retaining documentation on their maker or users, they provide a visual catalog of America’s path toward and response to industrialization. Coverlet weavers have sometimes been categorized as artisan weavers fighting to keep a traditional craft alive. New research, however, is showing that many of these weavers were on the forefront of industry in rural America. Many coverlet weavers began their American odyssey as immigrants, recruited from European textile factories—along with their families—to help establish industrial mills in America. Families saved their money, bought cheaper land in America’s rural interior and took their mechanical skills and ideas about industrial organization into the American heartland. Once there, these weavers found options. They could operate as weaver-farmers, own a small workshop, partner with a local carding mill, or open their own small, regional factories. They were quick to embrace new weaving technologies, including power looms, and frequently advertised in local newspapers. Coverlet weavers created small pockets of residentiary industry that relied on a steady flow of European-trained immigrants. These small factories remained successful until after the Civil War when the railroads made mass-produced, industrial goods more readily available nationwide.

This project was really popular when I posted it on Instagram, so I thought I would share it here also. It is a simple overshot pattern - with a twist. Also a great way to show off some special yarn. The yarn I used for my pattern was a skein of hand spun camel/silk blend. I wove the fabric on my Jack loom but you could also use your four or eight shaft loom.

Overshot is a weave structure where the weft threads jump over several warp threads at once, a supplementary weft creating patterns over a plain weave base. Overshot gained popularity in the turn of the 19th century (although its origins are a few hundred years earlier than that!). Coverlets (bed covers) were woven in Overshot with a cotton (or linen) plain weave base and a wool supplementary weft for the pattern. The plain weave base gave structure and durability and the woollen pattern thread gave warmth and colour/design. Designs were basic geometric designs that were handed down in families and as it was woven on a four shaft loom the Overshot patterns were accessible to many. In theory if you removed all the pattern threads form your Overshot you would have a structurally sound piece of plain weave fabric.

I was first drawn to Overshot many years ago when I saw what looked to me like "fragments" of Overshot in Sharon Aldermans "Mastering Weave Structures".

I wanted to use my handspun - but I only had a 100gms skein, I wanted to maximise the amount of fabric I could get using the 100gms. I thought about all the drafts I could use that would show off the weft and settled on overshot because this showcases the pattern yarn very nicely. I decided to weave it “fragmented” so I could make my handspun yarn go further. I chose a honeysuckle draft.

When doing the treadle tie-up I used 3 and 8 for my plain weave and started weaving from the left, treadle 3 - so you always know which treadle you are up to - shuttle on the left - treadle 3, shuttle on the right treadle 8. I then tied up the pattern on treadles 4,5,6 and 7. You can work in that order by repeating the sequence or you can mix it up and go from 4 to 7 and back to 4 again etc. You will easily see what the pattern is doing.

Overshot is a weave structure which may date back to ancient Persia, although there isn"t a lot of documentation pointing to its origins. It earned it"s place in history early in colonial America, though, when it became fashionable for coverlets (also known as coverlids) which were used as a combination blanket and beadspread. The weaving of overshot coverlets remained popular through the 18th and 19th centuries, with various patterns being popular in various parts of this country. After the advent of the Jaquard loom, more complicated patterns, often depicting floral motifs or eagles, gained in popularity, but the simpler overshot patterns which could be produced at home on a 4 shaft loom remained popular among home weavers, particularly in Appalachia.

Overshot is a weave structure consisting of a pattern yarn which skips (overshoots) designated warp threads to create various designs. Between each row of pattern yarn there is a thinner "tabby" yarn which is woven in tabby (plain weave--over one warp thread and under the next) which holds the pattern threads in place. Traditionally, the tabby ground would be woven of handspun linen, or later in mill spun cotton once it became easily available, in it"s natural color or bleached white. The pattern yarn was usually wool, most often hand spun and dyed. Most often the pattern yarn was dyed with natural dyes--dark blue from indigo or logwood, red from madder or cochineal, or brown from walnut hulls being most common.

I became interested in traditional overshot patterns when i was learning to weave in the late 1970"s. Recently several other volunteers here at the cabin became interested as well. There is currently a flurry of overshot weaving going on in a variety of patterns and materials--from more traditional materials and colors to easy care modern acrylics in decorator and even holiday colors. :-) We are weaving smaller projects than coverlets, though. Most of our recent overshot projects have been intended as table runners or dresser scarves, and there has been discussion of shawls, scarves and bags as well. Stop by and see what we"re up to. :-)

It is thought that overshot was brought over from Europe with the early arrivals to the New Land. Settlers brought many ideas and tools with them and adapted them to the new life here. With a colder climate and long winters, overshot blankets meant you had a thick stable cloth, woven on four shafts, that kept the sleeper warm and also served as a decorative bed covering.

Lets get back to our weaving with overshot and some of the basics with the four shaft variety. I need to point out here that these are simple guidelines and by no means complete. Just a small primer to pique your interest. I will post reading / study material list at the end. These notes are based on an overshot study I undertook some years ago.

Most new weavers are introduced to overshot at an early newbie weaver stage and usually start with a draft from Marguerite Davison"s classic: A Handweaver"s Pattern Book.Itsstill available to purchase after all these years. The drafts in this book are for sinking shaft looms such as counterbalance looms. You can flip the tie up for jack looms. If you don"t, it means you will be weaving the pattern upside down, which isn"t a problem but it would be nice to see the front as you weave. This little detail would make it confusing for new weavers starting on overshot for the first time, in addition to handling two shuttles!

Overshot is a twill derivative using two threads to create a unit block. This means you can have four blocks on four shafts. One thread in each block, is shared by the next block. This one thread in common creates half units in between blocks of either all pattern or all tabby. (This can be expanded through to eight shafts but we"ll stick with four shafts for this post) See what I mean by this in the picture below:

Overshot is actually two pieces of cloth, being woven simultaneously; one is a tabby or plain weave cloth, the second is the pattern that "over-shoots" the plain weave. You throw one shuttle for the plain weave and a second shuttle for the pattern weft, beating *very* firmly between each shot. If you were to take away the pattern weft, you would find a perfectly balanced 50/50 plain weave cloth. The pattern weft should compact well but be "lofty" to cover and produce blocks of solid colour with no plain weave peeking through. Normally the pattern weft is twice the size of the tabby yarn. Traditionally, cotton for tabby and with wool for pattern.

I keep the "odd" tabbies of treadles one and three to enter from the left hand side, and the "even" tabbies of treadles two and four from the right hand side. Also I work with both shuttles, tabby and weft, on one side of the warp. If you end up with divided shuttles then you have a treadling error to find!. The shuttles can be awkward to coordinate at first but you soon develop a rhythm. Be aware that many overshot drafts may say "use tabby" but don"t show it in the treadling. Then there are some that don"t mention the tabby at all. They are assuming you know to insert it.

The majority of overshot is woven "as drawn in" which means you repeat the exact threading as your treadling. Old drafts say "tromp as writ" which is the same thing.

Twill fashion is where you treadle a block over again to produce exact squares. This may be more repeats than is in the threading. You can also follow twill treadlings such as: rosepath ( 1, 2, 3, 4, 1, 4, 3, 2, 1), point twill (1, 2, 3, 4, 3, 2, 1) , or broken twill (1, 2, 4, 3). Its then called overshot treadled as rosepath, or treadled as summer and winter. There are many other ways to vary the treadling and these all make very pretty borders! The following examples are from my first level of the Guild of Canadian Weavers Test. I took portions of the treadling and created these border patterns. They had to have a purpose for being woven. Click to enlarge...

When designing overshot patterns you can place many identical units together and then continue through to other blocks but the turning point block in your design will have an uneven number of threads. When treadling, the turning blocks are treadled one extra repeat.

So besides bed coverlets, what else can you make with overshot? I have seen beautiful modern looking table runners, scarves, overshot style borders on placemats and towels. I saw a beautiful (apparently) plain weave table cloth that had inlaid overshot motifs scattered like stars! They looked like snowflakes on the royal blue cloth.

I always thought it would be a neat challenge to weave overshot and have it look totally modern and comfortable in today"s home. ( Its on my "to-do" list..)

So if you have followed me through to this point and are now thinking it might be nice to try some overshot study yourself. Perhaps try inventing some borders for towels? Here are a few books on overshot that are on my library shelf:

Besides downsizing my collection (no heirs), I want to part with my work. I’ve had a couple small shows, but haven’t sold the majority of my work. I wonder if people ever sell much at shows! I have lots of weavings but also a lot of dye work that I did during the pandemic.

My friend, Cathy arranged a trip for us to go to Amami Island in Japan to see a very special textile being woven. Kimonos would be woven of the cloth and the textiles are known as Oshima Textiles. We went to a special Oshima shop in Tokyo once and all the kimonos were very unattractive to our eye. However the mud dye and the weaving is extraordinary. We went to Amami Island and saw them weaving what I’d heard about: TWICE WOVEN cloth. That means, at first the threads would be woven for the RESIST when the threads were dyed. AFTER THAT the threads would be put back on a loom and WOVEN again.

Weave a Pin Loom Scarf Part 1, Introduction to Pin Loom Weaving - Instructor:  Margaret Stump Date:Friday 9:00 a.m. to 12:00 p.m. Max:  12 Min Age: 10-13 Class Fee:$45 Materials fee payable to instructor: $3

This is a 3 hour class that will introduce the process of pin loom weaving and weaving overshot patterns on the pin loom in order to begin to make a 4" x 80" scarf. Participants will learn how to weave on the pin loom and how to weave patterns on the pin loom.No previous experience is necessary but participants will probably have more fun if they have practiced weaving a few squares on their pin loom before class.

Optional: 150 yards of dk weight or worsted weight yarn for the pin loom scarf. Students can choose to not bring any yarn and just work on sample squares during the class if they would prefer.Feel free to contact Margaret Stump at pinloomweaving@gmail.com with any questions about looms or class material.

Weave in comfort. Choose three different weaving modes: use the rear leg for hooking to a table edge, clamp it to a table for stand-up weaving, or install it on our convenient trestle stand. Warp in a flash. With the Flip Bag, you can easily take Flip along with you.

Flip is available in 15”, 20”, 25”, and 30″ weaving widths, and includes one 5-, 8-, 10-, or 12-dent rigid heddle, warping peg, 2 shuttles, 2 clamps, threading hook, and complete warping and weaving instructions.

Schacht is a Colorado company whose mission is to spend each and every day making useful and beautiful tools that enhance their customers’ weaving experience. Through innovative problem-solving, high-quality craftsmanship, and a commitment to continuous improvement, they make some of the most modern and easy-to-use looms and accessories on the market.