gill 600 power tong manual factory

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The Model 300 Sucker Rod Tongs made to make getting on and off the rods easier and to reduce weariness and mishaps. The Model 300 accelerates tripping the pipe, protects rods, and all while simply using the same power unit as a tubing tong. The Model 300 comes with a modifiable relief valve to set the torque; 95 RPM and 850ft/lbs. of torque at high range. Situated by a firm torque arm, this tong can engage automatically and release automatically by a reversing tong.

The Model 300M Sucker Rod Tongs made to make getting on and off the rods easier and to reduce weariness and mishaps.  The Model 300 accelerates tripping the pipe, protects rods, and all while simply using the same power unit as a tubing tong. The Model 300 comes with a modifiable relief valve to set the torque; 95 RPM and 850ft/lbs. of torque at high range. Situated by a firm torque arm, this tong can engage automatically and release automatically by a reversing tong. A feature unique to this model is the ability to breakout and make-up 1-1/8” rods without over torqueing.

The Model 500 Power Tubing Tong has a size range of 1-5/16” to 7”, joint make-up in 5 seconds, and joint break-out in 7 seconds. With a split glide ring, both safer and more convenient access to jaws and final drive gear components is attainable, while pressurized oil baths ensure that the Model 500 is properly lubricated. The Model 500 also features an adjustable clutch and air or hydraulic assist for the back-up tool. Also fitted with a “Power Shift” Transmission, the operator is able to adjust gears during operation while the Improved Drive Alignment minimizes wasted power.

The Model 600 Power Tubing Tongs feature an adjustable clutch and is available in either air or hydraulic assist for the back-up tool. Also fitted with a “Power Shift” Transmission, the operator is able to adjust gears during operation while the Improved Drive Alignment minimizes wasted power. The Model 600 permits joint make-up in 5 seconds and joint break-out in 7 seconds. With a split glide ring, both safer and more convenient access to jaws and final drive gear components is attainable, while pressurized oil baths ensure that the Model 500 is properly lubricated.

The Model RSHD Power Tubing Tongs are truly a heavy duty piece of equipment that is for the tough jobs. The Model RSHD has more steel weight and gussets added to the bottom in order to diminish chance of case spreading. This model features a customary chain-driven design, integral sprocket, and outer ring. Lastly, the Model RSHD utilizes a familiar jaw-and-bushing biting system.

The Model 700 features the highest torque of all the Power Tubing/Casing Tongs at 20,000 ft./lbs. at 2000 PSI. This model consists of a light drill pipe, tubing, and casing.

Tongs - Power - BJ sucker rod tong adopts advanced sucker rod or tubing technology and has a compact structure, high reliability and is safe and convenient to operate.

Tongs - Power - New Carter Tool Co. Inc., CT93R Hydraulic powered tubing tong. Complete with 2-3/8" to 3-1/2" jaw assemblies, standard motor, torque gauge assembly, pressure relief valve... More Info

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Tongs - Power - New Carter Tool Co. Inc. M-Series power sucker rod tongs, complete with spring hanger assy., gate assy., front end control assy., pressure gauge assy., two 90 degree XH s... More Info

Tongs - Power - New Carter Tool Co., Inc. 4-1/2" RSX Hydraulic Tubing Tong with heavy case and cover; complete with rigid hanger assy., suspension spring assy., front end control assy., ... More Info

Tongs - Power - D D 58-93-2-R Power Tubing Tong is smaller, lighter, and faster than the Foster 5893R. The D D 58-93-2-R Tong is capable of gripping tubulars from 1 5/16" to 7" o.d. More Info

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Tongs - Power - FARR TONG MODEL KT5500 5 1/2 IN. TONG TORQUE CAPACITY: 18,000 FT/LB SIZE RANGE: 2 1/16-5 1/2 IN. OD, RINEER 15-13 MOTOR, HIGH TORQUE CLINCHER BACKUP TRIPLE VALVE ASSEMBLY... More Info

Tongs - Power - FARR TONG MODEL KT7585 TORQUE CAPACITY: 25000 FT/LB SIZE RANGE: 2 1/16-8 5/8 OD WITH SAFETY DOOR MOST SIZES OF FARR POWER TONGS ARE IN HOUSTON, IN STOCK READY FOR IMMEDIA... More Info

Tongs - Power - FARR TONG MODEL KT7585 8 5/8 IN. TONG TORQUE CAPACITY 25,000 FT/LB SIZE RANGE: 2 1/16-8 5/8 IN. OD, RINEER 15-15 MOTOR CLINCHER BACKUP, TRIPLE VALVE MOST SIZES OF FARR PO... More Info

Tongs - Power - FARR TONG MODEL LW9625 TORQUE CAPACITY 12000 FT/LB SIZE RANGE 2 7/8 -9 5/8 OD WITH SAFETY DOOR MOST SIZES OF FARR POWER TONGS ARE IN HOUSTON, IN STOCK READY FOR IMMEDIATE... More Info

Tongs - Power - Farrs newest tubular connection tool offers a significantly reduced rig footprint, while continuing to deliver power & uncompromising reliability. The simple design drast... More Info

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Gill Services, Inc. 650 Aldine Bender, Houston, TX 77060 Phone: 281-820-5400 Fax: 281-820-0034 Website: www.gillservicesinc.com GILL SERVICES, INC. GILL MODEL 300M ROD TONG

High range has 95 RPM with 850 ft.-lbs. of torque, while low range has in excess of2300 ft.-lbs. of torque. An adjustable relief valve (conveniently located on top of thetong) sets the torque desired.

This tong is positioned by a rigid torque arm. The tong jaws engage the rod squareautomatically. Release is automatic by reversing tong. Gill Services, Inc. Model 300M Power Tong

2000 1025 1341 2366Model 300M Rod TongGill Model 300M Rod TongInner Ring Assemblies and Back-Up Wrenches, Sucker Rods

BG27894 1 Inner Ring, 1-1/8”BG27905 2 Jaw, 1-1/8”BG27897 2 Jaw SpringBG27722 2 Jaw Hinge PinBG27907 1 Back-Up Wrench, 1-1/8” Rod Gill Services, Inc. Model 300M Power Tong Installation

Hang the tong on a suitable line (usually a 9/16” Connect the hoses with the power hose on the 1” topwire rope) from a point high enough to allow the connection; and the return line to the 1-1/4” bottomtong to swing easily. The tong may be hung over a connection.sheave either on a fixed line or a counter-weightedline. There is a spring in the suspension assembly SELF-SEALING COUPLINGSthat will allow the tong to move vertically while thejoint is being made up or broken out, even if thetong is suspended on a fixed line. IMPORTANT: Check all hoses to make certain that the self-sealing couplings are completely engaged and the hydraulic system is not blocked inBALANCE ADJUSTMENT any way.

With the tong on the rod, adjust the leveling screw at HYDRAULIC OILthe top of the hanger so the tong hangs perfectlylevel while threading rods. Adjust the height of thetong so the jaws in the inner ring are the same height Check the oil tank level to ensure that there is plentyas the top square of the rods. Adjust turnbuckle as of oil in the system. With the hoses properly hookedneeded to level tong front to back while on rod. up to the tong, engage the pump and allow the oil to circulate for a few minutes to warm up the tong before full operation. In cold weather, allow timeINNER RING for warm-up as you would for an internal combustion engine.Check the inner ring (jaw assembly) for size and ro-tation. Instructions for removal and installation of CAUTION: As with any tool, the Gill Modelthe inner ring are included in this manual. 300M Rod Tong must be handled with care. Make no adjustments while hydraulic power isBACK-UP WRENCH connected. Keep fingers and hands out of rotating jaw areas.Check the back-up wrench for size. One back-upwrench fits both 3/4” and 7/8” rods. All other back- WARNING: This product could be hazardous ifup wrenches fit only one specific rod size. improperly used. Misuse of this tool could cause serious injury to personnel. This tool must be properly installed and maintained. Do notInstall the back-up wrench so it hangs on the back- remove or alter any parts. Do not weld or alterup wrench support spring. without factory authorization. All replacement parts must be of Gill Services, Inc. manufacture. Gill Services, Inc. Model 300M Power TongOperation TroubleshootingCHANGING DIRECTION OF ROTATION JUMPING OUT OF TIME

Determining Direction of Rotation: The inner ring The tong can jump out of time if the brake coverrotates a rod in the direction indicated on the top and plate becomes loose, allowing the brake drum tobottom of the assembly, just opposite the opening. disengage from the inner ring. This problem can alsoThe side marked “MAKE” is for making up rods. occur if the brake drum pins have worn down orThe side marked “BREAK” is for breaking out rods. moved down until they are too short. Turn the pins down and drive them back into place, or replaceINNER RINGS WITH INDEXING KNOB. them with new pins. The pins should extend 1/2”Rod tong inner rings have an indexing knob on the above the brake drum.side. Its purpose is to prevent installing the innerring upside down or out of phase with the outer ring. JAWS FAIL TO ACTUATEThe knob makes it necessary to line up the openingof the inner ring with the opening in the frame, asdescribed below. This is caused by a worn out brake band, by interference between the jaws and the inner or outer ring, or both.REMOVING THE INNER RING. Rotate thetong to close the jaws, and stop the rotation when the If there is interference between the jaws and theopening of the inner ring is 90 degrees from the outer ring, something is probably holding the inneropening in the frame. Next, reverse the rotation ring too high, causing the jaws to hit or drag theenough to free the inner ring from the resisting force inside top of the outer ring. This can be caused by:of the brake. The amount of travel is equivalent toabout one tooth on the outer ring. The inner ring isthen free to be lifted out. 1. The brake drum not being down against the brake cover plate;NOTE: DISCONNECT HYDRAULIC HOSESBEFORE REMOVING INNER RING, AND 2. A brake drum pin sticking up too high; orUSE INNER RING SAFETY TOOL TOREMOVE INNER RING. 3. A jaw pin not evenly spaced in the inner ring, causing the brake drum pin to contactREPOSITIONING INNER & OUTER RINGS it.

1. After removing the inner ring, turn it over. Foreign matter between the brake drum and the inner DO NOT ROTATE IT. ring can also cause jaw failure. A loose brake cover 2. Rotate the outer ring halfway around (180 plate could also prevent proper actuation of the jaws, degrees). Carefully line up the outer ring by letting the inner ring set too low. A worn out roller in the middle of the brake drum brake band can also cause jaws to fail. opening. Note that outer ring roller is in the middle of both brake drum and frame openings. 3. Replace the inner ring. Line up the opening of the inner ring with the brake drum opening. 4. When the inner ring is in place it will drop down over the brake drum pins, and this will verify correct installation of the inner ring. Model 300M Rod Tong Use, Care & Handling Sucker Rod Joint Makeup Utilizing Circumferential Displacement

General 4.1 For optimum performance it is imperative that all of the jointsin the string of rods to be made up to a given preload stress levelin order to prevent separation between the pin shoulder and thecoupling face during the pumping cycle. __ ________________________________________________ 4.2 There are many inherent variables which affect joint makeup. 1 2 3Among these are the differences in materials, the smoothness of ________________________________________________surface finishes and the lubricity of lubricants, as well as theoperating characteristics and mechanical condition of the power Running New Rerunningtong equipment. As a result, applied torque has not proven to be Grade D Grades C, D, & Kthe most accurate, nor the most practical means of measuring the Displacement Values Displacement Valuespreload stress level in a sucker rod joint. Rod Size Minimum Maximum Minimum Maximum ½ 6/32 8/32 4/32 6/32 4.3 Both test data and theoretical calculations show thatcircumferential displacement beyond handtight makeup of coupling 5/8 8/32 9/32 6/32 8/32and pin provides an accurate and repeatable means with which tomeasure and define the preload stress in a sucker rod joint. 4.4 In view of the foregoing, this recommended practice ¾ 9/32 11/32 7/32 17/64provides, for field use, a comprehensive set of circumferential 7/8 11/32 12/32 9/32 23/64displacement values and procedures covering their use, includinga method for the calibration of power tongs. 4.5 Circumferential Displacement Values. Circumferential 1 14/32 16/32 12/32 14/32displacement as used herein is the distance measured, after 1 1/8 18/32 21/32 16/32 19/32makeup, between the displaced parts of a vertical line scribedacross the external surfaces of the box and pin when they are in a _________________________________________________shouldered hand-tight relationship prior to makeup. NOTE: Above displacement values were established through 4.6 The circumferential displacement values shown in Table 4.1 calculations and strain gauge tests.are the necessary and recommended displacements required to General Recommendations, Power Tongsachieve an optimum preload stress. Values for a combination ofmaterials and their application are listed in the column headings. 4.10 The use of air or hydraulic power rod wrenches isChoose the correct column. recommended to assure best makeup results for all sizes of 4.7 Because the interface surfaces of the joint are burnished or rods. However, it is imperative that the power wrenches besmoothed out on initial makeup, the displacement values on the maintained in accordance with our recommendations.initial makeup are greater than those on subsequent makeup. 4.11 When using power wrenches, it is recommended thatWhile this difference is displacement occurs in varying degrees the hydraulic power oil system be circulated until a normalwith all rod grades, it is observed to be consistent only in the operating temperature is reaches and that this temperatureGrade D rod. Notice, the tabulated values for use when rerunning be maintained within a reasonable level through calibrationGrade D rods are smaller than those for the initial makeup of new and installation of rods.Grade D rods. 4.8 It is impractical to establish displacement values for the initial Calibration of Power Tongmakeup of Grade C and K rods, because of the inconsistency ofobserved test data with these materials. It is therefore 4.12 Power tong must be calibrated to producerecommended that new Grade C and K rod joints be made up and recommended circumferential displacement makeup valuesbroken, in the field, prior to final makeup on initial installation. shown by Table 4.1. After initial calibration, it is 4.9 When new couplings are installed on previously used rods recommended that the power tong calibration be checkedregardless of their grade, the displacement values listed in Table each 1000 feet and be recalibrated for each rod size change.4.1, Column 3, should be used. TABLE 4.1 SUCKER ROD JOINT CIRCUMFERENTIAL *Contact your rod manufacturer for specific make-up of brand DISPLACEMENT VALUES of Rod being used. All dimensions in inches Model 300M Rod Tong Use, Care & Handling Calibration of Power Tongs for rerunning of all 4.13 There are three different methods employed in calibrating Grades of API Rods and New Couplingspower tongs for various API Grade rods and field conditions. It isimperative to select the recommended method to suit your fieldconditions. j. Employ values shown in Table 4.1, Column 3 and follow same procedure as outlined in Par. 4.13,Calibration of Power Tongs for NEW API Grade D Rods steps a through g.

a. Check condition outlined under Par. 4.1. Use of Rod Wrenches for Manual Make-up b. Set the tongs operating pressure on the low side of the estimated value required to produce prescribed 4.14 The use of rod wrenches is not recommended for rod circumferential displacement value shown by Table 4.1. sizes larger than ¾ inch. Application of rod wrenches c. Screw the first joint together hand-tight, scribe a fine vertical to achieve the desired preload is as follows: line across the pin and coupling shoulder to establish hand- tight reference as shown by Fit. 4.1. Manual Make-up of New API Grade D Rod Strings d. Loosen coupling to normal running position, then make up joint with power tong operating with the tong throttle a. Screw rod and coupling to a shouldered hand- depressed to the fully open position. Do not hit the throttle a tight position. second time after joint shoulder and tongs have stalled. b. Scribe a fine vertical line across the pin and e. Remove the tongs and measure the circumferential coupling to establish a hand-tight reference as displacement between the scribed hand-tight vertical line as shown by Fig. 4.1. shown by Fig. 4.2 c. Apply necessary mechanical force to achieve f. Increase or decrease the tong operating pressure to recommended displacement values as shown in achieve the selected prescribed circumferential Table 4.1, Column 3. displacement as shown by Table 4.1. g. Repeata Steps d. through f. until proper displacement is Mechanical Make-up of API Grade C and Grade K Rods achieved. Check calibration of tongs a minimum of 4 joints d. Apply mechanical force and makeup joint once. and for each 1000 feet thereafter and at each change in rod Loosen and retighten to hand-tight position. sizes. e. Scribe a fine vertical line across the pin andCalibration of Power Tongs for API Grade C & Grade K Rods coupling shoulder to establish a hand-tight reference as shown by Fig. 4.1. h. For the initial run of API Grade C and Grace K Rods, a f. Apply necessary mechanical force to achieve constant correction factor cannot be recommended recommended displacement values as shown in because of inherent variables involved. Therefore, it is Fig. 4.1, Column 3. imperative to make up and break the connection prior to calibration of power tongs if proper preload is to be assured. Mechanical Make-up of Used Rods and New Couplings i. Once the joint is made up and broken, follow the same g. Bring coupling and rod pin to a hand-tight procedure as outlined in Par. 4.13, steps a. through g., position. using the appropriate circumferential displacement values in h. Scribe a find vertical line across the pin and Table 4.1, Column 3. coupling shoulder to establish a hand-tight reference as shown by Fig. 4.1. i. Apply mechanical force sufficient to achieve circumferential displacement as shown in Table 4.1, Column 3.

A two-speed Hydra-Shift® motor coupled with a two-speed gear train provides (4) torque levels and (4) RPM speeds. Easily shift the hydraulic motor in low speed to high speed without stopping the tong or tublar rotation, saving rig time.

A patented door locking system (US Patent 6,279,426) for Eckel tongs that allows for latchless locking of the tong door. The tong door swings easily open and closed and locks when torque

is applied to the tong. When safety is important this locking mechanism combined with our safety door interlock provides unparalleled safety while speeding up the turn around time between connections. The Radial Door Lock is patented protected in the following countries: Canada, Germany, Norway, United Kingdom, and the United States.

The field proven Tri-Grip® Backup features a three head design that encompasses the tubular that applies an evenly distributed gripping force. The Tri-Grip®Backup provides exceptional gripping capabilities with either Eckel True Grit® dies or Pyramid Fine Tooth dies. The hydraulic backup is suspended at an adjustable level below the power tong by means of three hanger legs and allowing the backup to remain stationary while the power tong moves vertically to compensate for thread travel of the connection.