hawkjaw power tong free sample

2023-05-21 21:22:12

HawkJaw Drill Pipe Power TongThe HAWKJAW Power Tong was the industry’s first fully integrated Drill Pipe Make/Break Machine. With its provenspinning wrench and patented torque wrench, it remains a favorite of drillers and floor hands alike due to its speed,ease of operation, and inherent safety. Its modular construction provides for easy maintenance and servicing, whilethe compact design allows it to fit on virtually any rig floor. With a single support cable and a back-up line, the unit isquick to rig up and operate.

The T-WREX Make-up/Break-out System provides all the proven performance, reliability, and safety features ofHawkJaw in a pedestal mounted configuration for remote-controlled operation. Ideally suited to the harsh environmentsof offshore drilling, as well as large scale land-based applications, the T-WREX is an efficient system that cansignificantly reduce your trip time. Two models are available to fit your field needs.

550-H 550-A 950-H 950-A Hydraulic Pneumatic Hydraulic PneumaticPipe Size Range 2.875” to 5.5” 2.875” to 5.5” 2.875” to 9.5” 2.875” to 9.5”Max. Torque (ft. lbs.) 600 to 1085 600 to 1250 600 to 1972 600 to 2272Max. Speed (rpm) 130 to 70 130 to 70 130 to 39 130 to 39Weight (lbs.) 500 550 575 625Dimensions Width 21” 21” 22” 22” Depth 28” 28” 36” 36” Height 45” 45” 45” 45”Power requirements 2000 PSI 100 PSI 2000 PSI 100 PSI @ 20 gpm @ 240 cfm @ 20 gpm @ 240 cfm

Energy Equipment Services normally stocks one or two units of HawkJaw Senior and Junior in our premises and also stocks up more than USD 500,000.00 of spares to cater our customers operation within the region. The spares we have stock is very comprehensive and it can meet the needs of our customers.

hawkjaw power tong free sample

Contents Table of Warranty Specification Ordering Sheet Instructions HAWKJAW

The HawkJaw 65K-950JR is a hanging unit that will spin, make up and break out drill pipe. Itis revolutionary because the tool spins and makes up drill pipe or breaks out and spins drill pipein 12 seconds or less. A patented self-energized grip system provides consistent torque values tothe drill string. Consistent torque ensures that wash outs and "post tightening" down hole do notoccur under normal conditions.

A patented adjustable wrench system eliminates the need for separate jaws, spinning wrench roll-ers or gripping dies. The HawkJaw"s modular design enables the unit to be maintained on the rigfloor.

The HawkJaw 65K-950JR provides a fast, safe and efficient method of spinning and make up orbreak out and spinning. It eliminates costly and dangerous spinning chain and rig tong accidents.

The HawkJaw improves trip time over any comparable torquing and spinning device in the in-dustry. The unit easily adapts to any land or offshore rig because it hangs in the derrick. Han-dles mounted near the control buttons enable one rig hand to move the hanging unit on and offthe pipe.

Contents Table ofOrdering Instructions 8Installation 9 Hanging Cable Location 9 HawkJaw Location 9 Hanging Cable Requirements 10 Hydraulic Requirements 11 Air Requirements 12 Raise/Lower Cylinder Hook - Up 13Operation 14 Start-up Procedure 14 Adjusting the Wrenches 15 Adjust for Make Up 15 Adjusting the Spinner 17 Adjust for Make Up 17 Rest Position 18 Adjust Spinner for Make Up (cont.) 18 Position for Make Up 19 Setting Make Up Torque 21 Make Up22 Adjusting the Wrenches 23 Adjust for Break Out 23 Adjusting the Spinner 25 Adjust for Break Out 25 Rest Position 26 Adjust Spinner for Break Out (cont.) 26 Position for Break Out 27 Break Out 29 Low Torque Warning Test 30Maintenance & Repair 31 Wrench Maintenance 31Wrench Hook 32Wrench Nut 32 Hook Pivot Bearing Cap 32

Table of Contents 3 Table of Contents (cont.)Wrench Maintenance 32 Grip Cylinder Pivot Points 33 Torque Cylinder Pivot Points 33Wrench Maintenance 33 Mounting Arm Pivot Points 34Hydraulic Filter 35 Hydraulic Filter Maintenance 35Air Filter 36 Changing the Hook Dies 37 Changing the Heel Dies 38 Spinner Maintenance 40Chain Lubrication 40 Drive Roller Sprocket Bearings 41 Spinner Grip Cylinders 42 Chain Drive Shaft Bearing 42 Spinner Mount Sliding Tube 43 Reducer Gear Box 43 Changing the Spinner Chain 44Chain 44Drive Rollers 46 Changing the Drive Roller Sprocket Bearings 48 Changing the Torque Cylinder 50 Changing the Grip Cylinders 55 Top Grip Cylinder 55 Middle Grip Cylinder 57 Bottom Grip Cylinder 61 Removing Linkage Bolts 63Trouble Shooting 65Drawings 7065K-950JR Full Hawkjaw Jr Assembly 7065K-950JR Middle Wrench Assembly 7265K-950JR Top-Bottom Wrench Assembly 7465K-950JR Spinner Assembly 7665K-950JR Stand Assembly 7865K-950JR Main Manifold Assembly 8065K-950JR Hydraulic Connections 8265K-950JR Main Manifold Air Connections 8465K-950JR Panel, Left Control Handle Assembly 8665K-950JR Panel, Right Control Handle Assembly 88

Factory specifications for hydraulics, pneumatics, lubricants, adjustments and safety precautionsas set forth in the operation and maintenance manual are for the mutual protection of the owner ofthe HawkJaw 65K-2GJR and the company. Failure to adhere to these specifications can reduce theefficiency or life of the equipment and/or cause bodily injury.

WarningThe Hawkjaw includes specially modified valves, fasteners and other components for extremeenvironments and service. Any attempt to substitute standard components could reduce reliabil-ity and performance, void the warranty and/or cause bodily injury. Any modification made byany third party without express written consent of Hawk Industries Inc. shall nullify the existingstanding warranty.

AIR POWER SOURCE:100 psi @ 2-10 cfmHYDRAULIC POWER SOURCE:2,500 psi @ 20-35 gpmHYDRAULIC POWER SOURCE TYPE:Closed Center System standard,Open Center System optional

The hanging cable must permit the HawkJaw to move from the drill pipe connection to themouse hole connection to the HawkJaw rest position (3"- 5" away from the rotary table).

Installation1. Place the HawkJaw on the side of the rotary table away from the setback zone. This allows the drill pipe stands to swing straight from pick-up to stabbing.2. If possible, place the HawkJaw on the opposite side of the setback zone. If the rig has dual setback zones, Step 1 applies.3. The HawkJaw may rest on the rig floor 3" -5" ft. away from the rotary table.

Installation 9 Hanging Cable Requirements1. 5/8" diameter steel cable.2.Appropriate hanging cable hardware for 5/8" diameter steel cable.3. Enough cable length to suspend the Hanger Eye (HE) 20" ft. above the rig floor.4. Enough cable length to allow the HawkJaw to rest on the rig floor 3"- 5" ft. away from the rotary table with the lift cylinder completely stroked out. The lift cylinder is 13" ft. long when completely stroked out.

10 Installation Hydraulic Requirements1. Pressure compensated pump set to pressure compensate at 2600 psi.2. Minimum volume of 20 gpm. 35 gpm for top performance.3. 1" minimum Pressure line. 1 1/4" Pressure line if the power unit is located more than 100" apart from the HawkJaw. The hose working pressure must be 3000 psi or greater.4. 1 1/4" minimum Tank line. 500 psi minimum hose working pressure.5. Hawk approved pressure side non-collapsible on-board 3000 psi filter (HF) (Part # 061- H25). Initial filter element supplied with the HawkJaw.6. Hawk approved quick disconnects (Part # 061-H26). Initial quick disconnects supplied with the HawkJaw.7. Hydraulic power unit located in a clean, dry, ventilated area.8. Enough slack in the lines for the HawkJaw to move from its rest position to the drill pipe connection to the mouse hole connection.

The HawkJaw is a closed center system The HawkJaw must receive cleanwhich must have a pressure compensated hydraulic fluid. Running thevolume controlled power unit. If the only HawkJaw without a Hawk approvedavailable hydraulic power unit is constant pressure-side filter (Part # 061-H25)

Installationvolume, then the optional hydraulic con- voids the warranty and severelyverter kit (Part # 061-J80) is required. shortens component life.Running the HawkJaw with a constantvolume hydraulic power unit may result inbodily injury and will cause damage to theHawkJaw and to the hydraulic power unit.

Installation 11 Air Requirements1. Clean, dry air at 100 psi @ a negligible volume.2. On board auto-dump air filter (AF) (part# 061-A22), located on board the rear of the Hawkjaw.3. Enough slack in the line for the HawkJaw to move from its rest position to the drill pipe

The HawkJaw must receive clean, dry air. Running the HawkJaw without a Hawk ap- proved air filter (AF) voids the warranty and shortens component life.

12 Installation Raise/Lower Cylinder Hook - Up1. Use the Raise/Lower cylinder Cap side Bolt (B) to connect the HawkJaw Suspension Ring (SR) to the Raise/Lower cylinder (C).2. Use the Raise/Lower cylinder Cap side Lock Nut (N) to secure the Raise/Lower cylinder Cap side Bolt (B).3. Connect the Hanger Eye (HE) to the hanging cable.4. Connect the HawkJaw Rod side (HR) and Cap side (HC) hydraulic Leader hoses to the Raise/Lower cylinder Rod side (RR) and Cap side (RC) hoses. NOTE NOTE Tightly connect the hose fittings. A loose Make sure the rod side of the Raise/ hose connection causes a pressure drop in Lower cylinder (R) connects to the the hydraulic fluid which heats up the fluid hanging cable. and reduces component life. HE Part Numbers Part Name Part # Male Quick Disconnect (HR, RC) 061-H26M R Female Quick Disconnect (HC, RR) 061-H26F

Installation 13 Start-up Procedure1. Connect the air power source with the Air (A) line.2. Make sure the hydraulic reservoir is full.3. Connect the hydraulic Pressure (P), Tank (T) and Air (A) lines. "P" and "T" Port Designations are stamped on the Main Hydraulic Manifold (M). Do not hook up the hoses backward

16 Operation Position for Make Up SR LTS1. Stab the drill stand.2. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS).3. If the HawkJaw rests on the rig floor, use Raise (R) to raise the HawkJaw 1"- 2" ft. off the rig floor.4. If the HawkJaw is hooked back to the CH derrick, unhook the HawkJaw.5. Use the Control Handles (CH) to pull the HawkJaw onto the drill pipe con- nection.6. Use Raise (R) and Lower (L) to cen- ter the Top wrench dies (TD) and the Middle wrench dies (MD) between the shoulder (S).7. Keep the Middle wrench dies (MD) away from the Hard banding (HB).8. Keep the Top wrench dies (TD) and the Middle wrench dies (MD) away from

HB MD Operation 19 Position for Make Up (cont.) TW 9. Check that the HawkJaw Top wrench (TW), Middle wrench (MW) and Bottom wrench (BW) hang straight and level when the drill pipe is against the pipestop.10. If the HawkJaw wrenches (TW, MW, BW) hang tilted forward or backward adjust using theTILT cylinder. Place the MAKE/BREAK (MB) selector in the center. Use the RAISE button to TILT back and the LOWER button to TILT forward. 11. If the HawkJaw wrenches (TW, MB MW PS BW MW,BW) hang sloped to the right or left, use the Control Handles (CH) to back the HawkJaw off the pipe. Return the MAKE/BREAK selector to MAKE and use the LOWER button to lower the HawkJaw to the rig floor. Repeat Step 2.12. Make sure the Pipe Stop (PS) is against the drill pipe connec- tion.

The HawkJaw performs best when it TILT forward TILT backhangs aligned with pipe. (LOWER button) (RAISE button)

TILT Cylinder20 Operation Setting Make Up Torque RN RNA TN Warning When Hawkjaw is at rest, press in the red E-Stop (E) button.1. Follow the steps on pages 14-21.2. Use the Red needle adjust (RNA) to rotate the Torque gauge red needle (RN) to the desired torque.3. Rotate the Torque Set knob (K) counter- clockwise as far as the Torque Set knob (K) will turn.4. Rotate the Selector Switch (SS) Shown set for 30,000 ft. lbs. to the make position. SS G GH5. Press in the Grip Hold (GH) but- ton.6. Press and hold Spin (S) until the stand rotates down to the shoulder.7.Release Spin (S).8. Push in and hold the wrench Grip (G).9. Press and hold Torque (T). While holding down Torque (T), rotate the Torque Set knob (K)

Operation clockwise.10. When the Torque gauge needle (TN) reaches the desired torque, stop rotating the Torque Set knob (K).11.Release Torque (T). Immediately release the wrench Grip (G).12.Pull out the Grip Hold (GH) but- ton.13.The Hawkjaw torque is now set and can now be removed from the pipe.

S T K Operation 21 Make Up1. Follow the steps on pages 14-21. RN TN2. Press in the Grip Hold (GH) but- ton.3. Press and hold Spin (S) until the stand rotates down to the shoulder.4.Release Spin (S).5. Push in and hold the wrench Grip (G).6. Push and hold down Torque (T).7. Watch the Torque gauge needle (TN).8. When the Torque gauge needle Shown set for 30,000 ft. lbs. rises above and settles at the G GH desired torque (this rising above is a normal hydraulic adjustment), release Torque (T). Immediately release Torque (T) button and the wrench Grip (G) button.8a.Note: If the desired torque is not achieved, repeat steps 5-8.9. Pull out the Grip Hold (GH) but- ton.10.The Hawkjaw can now be re-

24 OperationOperation Position for Break Out SR LTS1. Stab the drill stand.2. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS).3. If the HawkJaw rests on the rig floor, use Raise (R) to raise the HawkJaw 1"- 2" ft. off the rig floor.4. If the HawkJaw is hooked back to the derrick, unhook the HawkJaw.5. Use the Control Handles (CH) to pull CH the HawkJaw onto the drill pipe con- nection.6. Use Raise (R) and Lower (L) to center the Middle wrench dies (MD) and the Bottom wrench dies (BD) between the shoulder (S).7. Keep the Bottom wrench dies (BD) away from the Hard banding (HB).8. Keep the Middle wrench dies (MD) and the Bottom wrench dies (BD) away

HB BD Operation 27 Position for Break Out (cont.) TW 9. Check that the HawkJaw Top wrench (TW), Middle wrench (MW) and Bottom wrench (BW) hang straight and level when the drill pipe is against the pipestop.10. If the HawkJaw wrenches (TW, MW, BW) hang tilted forward or backward adjust using the TILT cylinder. Place the MAKE/BREAK (MB)selector in the center. Use the RAISE button to TILT back and the LOWER button to TILT forward. 11. If the HawkJaw wrenches (TW, MW,BW) hang sloped to the MW PS BW right or left, use the Control MB Handles (CH) to back the HawkJaw off the pipe. Return the MAKE/BREAK selector to BREAK and use the LOWER button to lower the HawkJaw to the rig floor. Repeat Step 2.12. Make sure the Pipe Stop (PS) is against the drill pipe connection.

The HawkJaw performs best when it TILT forward TILT backhangs aligned with pipe. (LOWER button) (RAISE button)

28 Operation TILT Cylinder Break Out SS GH1. Follow the steps on pages 14, 24- 30.2. Rotate the Selector Switch (SS) clockwise to the break position.3. Push in the Grip Hold (GH) but- ton. G4. Push and hold in the wrench Grip (G).5. Push and hold down Torque (T).6. When break out occurs, release Torque (T). Immediately re- lease the wrench Grip (G). See note below.7. Press and hold down Spin (S) S T until the stand pops out of the connection. Release Spin (S). If the stand will not spin, release Spin (S). Repeat Steps 4-6.8. Pull out the Grip Hold (GH) but- ton.9. You are now able to remove the Hawkjaw from the pipe.

Test#1: Hawk strongly recom-mends testing the Low TorqueWarning System on every trip.If this test procedure is not per- E SS GHformed, the drill string could beover torqued. Disconnect the Lowtorque warning test connector (LTC)located as shown. Torque the firstconnection. Note the torque gageneedle position; keep the Hawkjawpositioned on the same connection. GNow re-connect the Low TorqueWarning Connector. Re-torquethe connection. The torque gageshould indicate the same reading.If it does not, see Trouble Shooting

Test#2:Hawk strongly recommendstesting the Low Torque WarningSystem on every trip. If this testprocedure is not performed, the drillstring could be under torqued.When breaking the first connec-tion, push in the Grip Hold (GH) NOTEbutton, hold down both Torque (T) For safety, push in the "E"and Grip (G) until the Torque Cyl- stop when the HawkJaw is atinder fully strokes out. When the rest.Torque Cylinder fully strokes out,the Torque Gauge Needle will fall LTC WARNINGoff to approximately an 8000 Ft.- Lb Do not make up pipe with the low torque warning test connectorreading. If this does not occur, see dis-connected. This may result inTroubleshooting p. 96. under torqued pipe in the hole.

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all control buttons repeatedly to bleed D5 D3 D4 D6 hydraulic pressure.4. Disconnect the Air power sup- ply.5. Press, push, and pull all control buttons repeatedly to bleed air pressure.6. Assume that there is still a load on every actuator. Proceed with

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure. G5 G64. Press the E-Stop button on the right control handle.5. Press the E-Stop button on the right control handle.6. Assume that there is still a load on every actuator. Proceed with caution.

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all control MP3 MP4 buttons repeatedly to bleed hydraulic pressure.4. Press the E-Stop (E) button on the right control handle.5. Disconnect the Air power sup- ply.6. Assume that there is still a load on every actuator. Proceed with

34 Maintenance & Repair Hydraulic Filter Maintenance Change Every 2 Months RB Initial Steps SC1. Depress the Red button (RB) located under the See-through rubber weather cap (SC). S2. Operate the HawkJaw.3. If the Red button pops up, proceed with Step 4.4. Make sure the HawkJaw is off C FE the drill pipe connection and in the rest position on the derrick.5. Shut down the Hydraulic power unit.6. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure.7. Press the E-Stop (E) button on the right control handle.8. Disconnect the Air power sup- ply.9. Assume that there is still Part Numbers pressure in the Pressure Line. Part Name Part #

Maintenance Filter Cannister/Body (C) 061-H25B Hydraulic Filter & Repair Weather Cap (RB) 061-H25C Filter Seal Kit (S) 061-H25SK1. Remove the Canister (C).2. Remove the Filter Element (FE). WARNING NOTE3. Insert the new Filter Element.4. Replace the Filter Canister (C). Running the HawkJaw If the Canister without a Hawk approved (C) leaks, change pressure-side filter (Part # the "O" ring and 061-H25) voids the war- back-up (S). ranty and severely short- ens component life.

Initial Steps CB1. Disconnect the Air power sup- ply. FC

WARNING Running the HawkJaw without a Hawk approved air filter (Part # 061-J29 & 061-A22) voids the warranty and shortens component life. In-Line Filter Part Numbers On-Board Filter Part Numbers

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all con- trol buttons repeatedly to bleed hydraulic pressure.4. Press the E-Stop (E) button on the right control handle. D5. Disconnect the Air power supply.6. Assume that there is still a load on every actuator. Proceed with

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all con- trol buttons repeatedly to bleed hydraulic pressure.4. Press the E-Stop (E) button on the right control handle.5. Disconnect the Air power D DH supply.6. Assume that there is still a load on every actuator. Proceed with P

Chain Lubrication S CO1. Pull the Hawkjaw onto the pipe.2. Press in the Grip Hold (GH) but- ton.3. Press and hold the Spin (S) button. While holding down the Spin (S) button, press and hold the Chain Oiler (CO) button for 3 seconds.4. Release the Spin (S) button.5. Pull out the Grip Hold (GH) but- ton.

CAUTION: This chain oiling system uses minimal amount of hydraulic oil from power unit - we sug- gest you monitor hydraulic oil level accordingly.

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all con- trol buttons repeatedly to bleed hydraulic pressure.4. Press the E-Stop (E) button on the right control handle.5. Disconnect the Air power G3 BC G4 supply.6. Assume that there is still a load on every actuator. Proceed with

Maintenance & Repair 43 Changing the Spinner ChainTools Required7/16" wrench, Hammer, Needle-Nose Pliers Initial Steps1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all con- trol buttons repeatedly to bleed hydraulic pressure. SD QR4. Press the E-Stop (E) button on the right control handle.5. Disconnect the Air power supply.6. Assume that there is still a load on every actuator. Proceed with

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all con- trol buttons repeatedly to bleed hydraulic pressure.4. Press the E-Stop (E) button on the right control handle.5. Disconnect the Air power supply. Drive Rollers6. Assume that there is still a load on every actuator. Proceed with

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all con- trol buttons repeatedly to bleed (9) & (12) X 20 hydraulic pressure.4. Press the E-Stop (E) button on (10) the right control handle.5. Disconnect the Air power supply.6. Assume that there is still a load on every actuator. Proceed with

Initial Steps1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure.4. Press the E-Stop (E) button on the right control handle. CH RH BCP BC5. Disconnect the Air power supply.6. Assume that there is still a load on every actuator. Proceed with

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure.4. Disconnect the Air power sup- ply.5. Press, push, and pull all control buttons repeatedly to bleed air CH RH pressure.6. Assume that there is still a load on every actuator. Proceed with

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure.4. Disconnect the Air power supply.5. Assume that there is still a load on every actuator. Proceed with MW caution.

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down the Hydraulic power unit.3. Press, push, and pull all control buttons repeatedly to bleed CP CH RH RP hydraulic pressure.4. Disconnect the Air power sup- ply.5. Press, push, and pull all control buttons repeatedly to bleed air pressure.6. Assume that there is still a load on every actuator. Proceed with

Hawkjaw performance and  The filter element is clogged. Replace the filter ele-speed not up to par. ment.  Check the lead-in pressure and tank lines for any

obstructions. Also check the quick disconnects to see that they are securely tightened. A bad quick disconnect can cause the Hawkjaw to malfunction. Replace the faulty connector.  The air pressure is low. Increase the air pressure

draulic pressure. Do not increase the pressure over 2600 psi, or the hydraulic fluid will pass over the relief valve and heat up the hydraulic fluid. This will cause damage to the HawkJaw and to the pump, and will severely shorten component life.  Check to make sure the hydraulic power unit is

Hawkjaw. Feel the outside of all actuators. If a por- tion of the cylinder surface is too hot to leave your hand on the cylinder, the leak is inside the cylinder. Replace the cylinder seals. If necessary, replace the cylinder.

Continued on next page.66 Troubleshooting Trouble ShootingSymptom RemedyWhile torquing pipe, a desired  The Hawkjaw may have an obstructed tank lead-torque setting cannot be achieved in hose or quick disconnect. Clear the tank lineor the torque control valve will obstruction and or tighten or replace tank line quicknot effect the torque output of disconnect.the Hawkjaw.  Make sure the Low Torque Warning System pres-

is at 2600 psi. If the pump pressure compensator set- ting is above the pressure relief valve setting on the HawkJaw or the pressure relief valve setting on the hydraulic power unit, the hydraulic fluid will heat up rapidly.  There is a leak in the hydraulic system.  Check that the pump pressure compensator setting

the pump pressure compensator setting is at 2600 psi on a known, tested hydraulic power unit, and the hydraulic power unit pressure relief valve is set above the pump pressure compensator setting and the hydraulic fluid still heats up, then the pres- sure relief valve setting on the HawkJaw has been changed. The pressure relief valve adjustment is set at Hawk Industries. Under no circumstances should this pressure relief valve be adjusted. Adjusting the pressure relief valve setting voids the warranty and can cause severe damage to the HawkJaw and the hydraulic power unit and shorten component life. Shooting Trouble

However, if this valve has been adjusted below 2600 psi, and the pressure compensator setting is at 2600 psi, the hydraulic fluid will pass over the pressure relief valve. This will heat up the hydraulic fluid rapidly. Properly set the pressure relief valve ad- justment. On a known, tested hydraulic power unit, Continued on next page.

down the hydraulic power unit. Push in and pull out all Grip buttons repeatedly to bleed all hydraulic pressure. Pull out all Grip buttons. Disconnect the air supply hose to the HawkJaw. Disconnect the Raise/Lower cylinder Hanger Eye from the hanging cable. Place the Raise/Lower cylinder Rod side end on the rig floor. Connect the air supply hose to the HawkJaw. Turn on the hydraulic power unit. Push in the Lower button, and hold down the Lower button. While holding down the Lower button, check for Raise/Lower cylinder piston seal integrity. Make sure no bodily parts are in the extension path of the cylinder rod. Slowly loosen the HawkJaw Rod side Leader hose. Check for fluid flow. If there is a piston seal leak, fluid will flow with volume out of the Rod side leader hose. Replace the seals. Replace the cylinder if necessary. Push in the Raise but- ton, and hold down the Raise button. While hold- ing down the Raise button, check for Raise/Lower cylinder piston seals integrity. Make sure no bodily parts are in the extension path of the cylinder rod. Continued on next page.

68 Troubleshooting Trouble ShootingSymptom RemedyThe Raise/Lower Cylinder Slowly loosen the HawkJaw Cap side Leader hose.moves at an undesirerable Check for fluid flow. If there is a piston seal leak,speed. (cont.) fluid will flow with volume out of the Cap side leader hose. Replace the seals.

hawkjaw power tong free sample

A number of apparatuses or machines for making and breaking joints in drill pipe strings are known. A superior and commercially successful machine is the HAWKJAW apparatus available from Hawk Industries, Inc. of Long Beach, Calif. Versions of it are described in U.S. Pat. No. 5,060,542 (Hauk), U.S. Pat. No. 5,386,746 (Hauk), and U.S. Pat. No. 5,868,045 (Hauk). The HAWKJAW apparatus (or machine or power tong) including both the HAWKJAW JR. and SR. models, are disclosed in the “HAWKJAW Operation, Maintenance and Service Manual” (Model 100K-ALS-REV 12,99.9200) and “HAWKJAW Operation, Maintenance and Service Manual, Model 65K-ALS, June 2000.” (The above-mentioned patents and publications and all other patents and publications mentioned anywhere in this disclosure are hereby incorporated by reference in their entireties.)

A chain spinner of the present invention, which can be part of a make/break apparatus (such as the HAWKJAW apparatus) or a separate unit, is an improvement on the "924 patented design. The spinner, for example, can be a free hanging, separate stand alone unit. It can include a unique chain oiler system, which is powered by fluid passing through the spinner motor. When the spray button is pressed the nozzle sprays hydraulic fluid onto the moving chain. The oil can thus only be sprayed when the spinner motor is turning and the chain is moving. Additionally, a chain guide system can be provided for the spinner chain to prevent the chain from bunching up and catching on the sprockets, which is a serious problem in the prior art. This chain guide is another invention disclosed herein. These chain oilers and guides can be adapted to fit on today"s spinners including the SPINMASTER spinner.

The SPINMASTER spinner can be used on pieces of equipment aside from the HAWKJAW apparatus; alternatively, it can hang on its own. When it is on its own, separate from the HAWKJAW apparatus, the controls and the system can be entirely hydraulic, without any pneumatic component. The spinner has to be running on the pipe and turning the pipe—that is, the spinner motor 70 pressurized—before the oil will spray on the chain 100 as described above in the “Summary of the Invention.” That is, the motor pressure must be on, so as long as there is pressure to the spinner motor, the sprayer will work with the spray button pushed. If the apparatus is torqued up on the pipe and the spinner motor 70 stops and the connection is shouldered up but the motor has pressure to it, the sprayer will still spray.

The present onboard spraying system allows the chain 100 to be lubricated, for example, on a daily basis before the operator starts to spin the pipe and also to be lubricated at the end of the day before shutdown. It is anticipated that this effective, user-friendly lubrication system will double or triple the chain life. Additionally, it maintains spinner power, because when a chain starts corroding, the power of the spinner to torque the pipe is reduced.

The oiler only works when the spinner motor 70 is pressurized, as previously stated. Specifically, the oiler valve will not shift and allow oil to come up into the spray nozzle 80 and spray on the chain unless the motor is pressurized. The fluid flows out of the hydraulic system—out the spray nozzle 80 onto the chain as the motor is turning. It is powered by fluid going through the spinner motor 70. The nozzle is spraying the hydraulic fluid, which comes from the power unit tank (which has about one hundred gallons capacity). It only sprays for about a second and a half and applies one-twentieth of a gallon for each spray. The user may spray once a day or once a week, for example.

The present oiler system is advantageous because oil is not sprayed on a stationary chain. The oiler button is only effective when the chain is moving so that the spray can cover the entire chain 100 with a coating of oil as it is operating. If the chain 100 is not moving while the oil is being sprayed on it, the oil will just drip down and ineffectively/inefficiently lubricate and will tend to exhaust the oil supply. The fluid that is sprayed can be the hydraulic fluid of the HAWKJAW apparatus, the SPINMASTER apparatus, the power unit of the HAWKJAW apparatus or the rig unit.

The chain oiling system can be incorporated on the hydraulic block for the HAWKJAW apparatus. It has a manifold with a triggering valve that takes oil from the spinner valve only when the spinner is running. When the motor is rotating and the spinner chain 100 is thereby moving, the oil is sprayed using spinner motor oil pressure. When the spinner motor 70 is not seeing oil, it does not have the pressure on it and it is not rotating the chain, and there is thus no pressure on the oiling system. The button can be pressed but there is no pressure available to spray on the chain because the motor is not running. In other words, the motor pressure forced in the fluid is used to spray the oil on the chain. The spray will be approximately a forty-five degree (or larger) angle spray, and can be adjusted to effectively coat the chain.

hawkjaw power tong free sample

Introduction Hawk"s design philosophy is simple: Design with the end user in mind. Make it tough, dependable and easy to maintain. Hawk has designed the HawkJaw with this same simple formula. FEATURES The HawkJaw 65K-950JR is a hanging unit that will spin, make up and break out drill pipe. It is revolutionary because the tool spins and makes up drill pipe or breaks out and spins drill pipe in 12 seconds or less. A patented self-energized grip system provides consistent torque values to the drill string. Consistent torque ensures that wash outs and "post tightening" down hole do not occur under normal conditions. A patented adjustable wrench system eliminates the need for separate jaws, spinning wrench rollers or gripping dies. The HawkJaw"s modular design enables the unit to be maintained on the rig floor. SAFETY The HawkJaw 65K-950JR provides a fast, safe and efficient method of spinning and make up or break out and spinning. It eliminates costly and dangerous spinning chain and rig tong accidents. TIME AND LABOR SAVINGS The HawkJaw improves trip time over any comparable torquing and spinning device in the industry. The unit easily adapts to any land or offshore rig because it hangs in the derrick. Handles mounted near the control buttons enable one rig hand to move the hanging unit on and off the pipe. Control buttons are used to grip, torque and spin drill pipe. Drillers and operators of the HawkJaw 65K-950JR work more efficiently and suffer less fatigue on long round trips. The unit saves trip time because the HawkJaw breaks out and spins in 12 seconds or less, and makes up and spins in 10 seconds or less. Crew fatigue is reduced, pipe is properly torqued and the work is efficient.

Hanging Cable Location HawkJaw Location Hanging Cable Requirements Hydraulic Requirements Air Requirements Raise/Lower Cylinder Hook - Up Operation Start-up Procedure Adjusting the Wrenches Adjust for Make Up Adjusting the Spinner Adjust for Make Up Rest Position Adjust Spinner for Make Up (cont.) Position for Make Up Setting Make Up Torque Make Up Adjusting the Wrenches Adjust for Break Out Adjusting the Spinner Adjust for Break Out Rest Position Adjust Spinner for Break Out (cont.) Position for Break Out Break Out Low Torque Warning Test Maintenance & Repair Wrench Maintenance Wrench Hook Wrench Nut Hook Pivot Bearing Cap Wrench Maintenance Grip Cylinder Pivot Points Table of Contents

Table of Contents (cont.) Torque Cylinder Pivot Points Wrench Maintenance Mounting Arm Pivot Points Hydraulic Filter Hydraulic Filter Maintenance Air Filter Changing the Hook Dies Changing the Heel Dies Spinner Maintenance Chain Lubrication Drive Roller Sprocket Bearings Spinner Grip Cylinders Chain Drive Shaft Bearing Spinner Mount Sliding Tube Reducer Gear Box Changing the Spinner Chain Chain Drive Rollers Changing the Drive Roller Sprocket Bearings Changing the Torque Cylinder Changing the Grip Cylinders Top Grip Cylinder Middle Grip Cylinder Bottom Grip Cylinder Removing Linkage Bolts Trouble Shooting Drawings 65K-950JR Full Hawkjaw Jr Assembly 65K-950JR Middle Wrench Assembly 65K-950JR Top-Bottom Wrench Assembly 65K-950JR Spinner Assembly 65K-950JR Stand Assembly 65K-950JR Main Manifold Assembly 65K-950JR Hydraulic Connections 65K-950JR Main Manifold Air Connections 65K-950JR Panel, Left Control Handle Assembly 65K-950JR Panel, Right Control Handle Assembly 65K-950JR Oiler Block Assembly 65K-950JR Manifold, Torque Gage 4

Your Hawkjaw must be free of material and workmanship defects for a period of six months from the date of delivery. If any items fail because of a manufacturing defect within that period of time, that item will be replaced by Hawk Industries. Hawk Industries at its discretion may extend this warranty period. Replacement of parts will be accomplished either at the factory or at a designated service point. This guarantee does not include the replacement of parts where failure occurred due to normal wear and tear or misuse of the tool. Defective parts must be inspected by Hawk Industries, at its Long Beach plant, before warranty can be honored. Customer must obtain an RGA# (Return of Goods Authorization) from the California, USA factory. Hawk Industries" liability is limited to replacement of defective parts only and does not include the cost of labor, communications, transportation or handling connected with the replacement of such parts. Hawk Industries will in no event be liable for consequential damages or contingent liabilities arising out of the failure of any parts to operate properly. No expressed, implied or statutory guarantee other than herein set forth is made or authorized to be made by Hawk Industries.

Factory specifications for hydraulics, pneumatics, lubricants, adjustments and safety precautions as set forth in the operation and maintenance manual are for the mutual protection of the owner of the HawkJaw 65K-2GJR and the company. Failure to adhere to these specifications can reduce the efficiency or life of the equipment and/or cause bodily injury.

Warning The Hawkjaw includes specially modified valves, fasteners and other components for extreme environments and service. Any attempt to substitute standard components could reduce reliability and performance, void the warranty and/or cause bodily injury. Any modification made by any third party without express written consent of Hawk Industries Inc. shall nullify the existing standing warranty.

PERFORMANCE AND POWER REQUIREMENTS MAKE-UP TORQUE: 60,000 ft. lbs. BREAK-OUT TORQUE: 80,000 ft. lbs. MAXIMUM PIPE ROTATION: 50 degrees WRENCH SIZE RANGE: 3 1/2" __ 8" OD tool joints SPINNER SIZE RANGE: 3" __ 8" OD tube AIR POWER SOURCE: 100 psi @ 2-10 cfm HYDRAULIC POWER SOURCE: 2,500 psi @ 20-35 gpm HYDRAULIC POWER SOURCE TYPE: Closed Center System standard, Open Center System optional MINIMUM OPERATING TEMPERATURE: 33 F WEIGHT: 2,630 lbs. GRIP, SPIN, MAKE UP & RESET CYCLE TIME: 10 sec. or less GRIP, BREAK OUT, SPIN & RESET CYCLE TIME: 12 sec. or less

Hanging Cable Location 1. Anchor the hanging cable to a point as close to the derrick crown as possible. The longer the hanging cable, the easier the HawkJaw is to move on and off the drill pipe. 2. Locate the cable hang point as high above the center of the rotary table as possible. The cable must hang within 2"-4" ft. of the rotary table center. NOTE The hanging cable must permit the HawkJaw to move from the drill pipe connection to the mouse hole connection to the HawkJaw rest position (3"- 5" away from the rotary table).

HawkJaw Location allows the drill pipe stands to swing straight from pick-up to stabbing. 2. If possible, place the HawkJaw on the opposite side of the setback zone. If the rig has dual setback zones, Step 1 applies. 3. The HawkJaw may rest on the rig floor 3" -5" ft. away from the rotary table.

2. Appropriate hanging cable hardware for 5/8" diameter steel cable. 3. Enough cable length to suspend the Hanger Eye (HE) 20" ft. above the rig floor. 4. Enough cable length to allow the HawkJaw to rest on the rig floor 3"- 5" ft. away from the rotary table with the lift cylinder completely stroked out. The lift cylinder is 13" ft. long when completely stroked out.

Hydraulic Requirements 1. Pressure compensated pump set to pressure compensate at 2600 psi. 2. Minimum volume of 20 gpm. 35 gpm for top performance. 3. 1" minimum Pressure line. 1 1/4" Pressure line if the power unit is located more than 100" apart from the HawkJaw. The hose working pressure must be 3000 psi or greater. 4. 1 1/4" minimum Tank line. 500 psi minimum hose working pressure. 5. Hawk approved pressure side non-collapsible on-board 3000 psi filter (HF) (Part # 061H25). Initial filter element supplied with the HawkJaw.

6. Hawk approved quick disconnects (Part # 061-H26). Initial quick disconnects supplied with the HawkJaw. 7. Hydraulic power unit located in a clean, dry, ventilated area. 8. Enough slack in the lines for the HawkJaw to move from its rest position to the drill pipe connection to the mouse hole connection.

The HawkJaw is a closed center system which must have a pressure compensated volume controlled power unit. If the only available hydraulic power unit is constant volume, then the optional hydraulic converter kit (Part # 061-J80) is required. Running the HawkJaw with a constant volume hydraulic power unit may result in bodily injury and will cause damage to the HawkJaw and to the hydraulic power unit.

The HawkJaw must receive clean hydraulic fluid. Running the HawkJaw without a Hawk approved pressure-side filter (Part # 061-H25) voids the warranty and severely shortens component life.

Air Requirements 1. Clean, dry air at 100 psi @ a negligible volume. 2. On board auto-dump air filter (AF) (part# 061-A22), located on board the rear of the Hawkjaw. 3. Enough slack in the line for the HawkJaw to move from its rest position to the drill pipe connection to the mouse hole connection.

WARNING The HawkJaw must receive clean, dry air. Running the HawkJaw without a Hawk approved air filter (AF) voids the warranty and shortens component life.

Raise/Lower Cylinder Hook - Up 1. Use the Raise/Lower cylinder Cap side Bolt (B) to connect the HawkJaw Suspension Ring (SR) to the Raise/Lower cylinder (C). 2. Use the Raise/Lower cylinder Cap side Lock Nut (N) to secure the Raise/Lower cylinder Cap side Bolt (B). 3. Connect the Hanger Eye (HE) to the hanging cable. 4. Connect the HawkJaw Rod side (HR) and Cap side (HC) hydraulic Leader hoses to the Raise/Lower cylinder Rod side (RR) and Cap side (RC) hoses.

Start-up Procedure 1. Connect the air power source with the Air (A) line. 2. Make sure the hydraulic reservoir is full. 3. Connect the hydraulic Pressure (P), Tank (T) and Air (A) lines. "P" and "T" Port Designations are stamped on the Main Hydraulic Manifold (M). Do not hook up the hoses backward 4. Check for hydraulic leaks.

Adjust Spinner for Make Up (cont.) 7. Use the rotary table to spin drill collars larger than 5 1/2" OD. Place the HawkJaw spinner in the rest position.

2. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS). 3. If the HawkJaw rests on the rig floor, use Raise (R) to raise the HawkJaw 1"- 2" ft. off the rig floor. 4. If the HawkJaw is hooked back to the

HawkJaw onto the drill pipe connection. 6. Use Raise (R) and Lower (L) to center the Top wrench dies (TD) and the Middle wrench dies (MD) between the shoulder (S). 7. Keep the Middle wrench dies (MD) away from the Hard banding (HB). 8. Keep the Top wrench dies (TD) and the Middle wrench dies (MD) away from the shoulder (S). 9. Make sure that the Pointer on the Die retainer (PD) is within 1/2" of the Allen bolt (AB) when you are gripping on the drill pipe. If it is not, readjust the adjust nut.

Position for Make Up (cont.) TW 9. Check that the HawkJaw Top wrench (TW), Middle wrench (MW) and Bottom wrench (BW) hang straight and level when the drill pipe is against the pipestop. 10. If the HawkJaw wrenches (TW, MW, BW) hang tilted forward or backward adjust using theTILT cylinder. Place the MAKE/BREAK (MB) selector in the center. Use the RAISE button to TILT back and the LOWER button to TILT forward. 11. If the HawkJaw wrenches (TW, MW,BW) hang sloped to the right or left, use the Control Handles (CH) to back the HawkJaw off the pipe. Return the MAKE/BREAK selector to MAKE and use the LOWER button to lower the HawkJaw to the rig floor. Repeat Step 2. 12. Make sure the Pipe Stop (PS) is against the drill pipe connection.

wise. 10. When the Torque gauge needle (TN) reaches the desired torque, stop rotating the Torque Set knob (K). 11. Release Torque (T). Immediately release the wrench Grip (G). 12. Pull out the Grip Hold (GH) button. 13. The Hawkjaw torque is now set and can now be removed from the pipe.

9. Pull out the Grip Hold (GH) button. 10. The Hawkjaw can now be removed from the pipe. WARNING Make sure the Torque gauge needle settles at the desired torque.

Adjust Spinner for Break Out (cont.) 7. Use the rotary table to spin drill pipe larger than 5 1/2" OD. Place the HawkJaw spinner in the rest position.

1. Stab the drill stand. 2. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS). 3. If the HawkJaw rests on the rig floor, use Raise (R) to raise the HawkJaw 1"- 2" ft. off the rig floor. 4. If the HawkJaw is hooked back to the

HawkJaw onto the drill pipe connection. 6. Use Raise (R) and Lower (L) to center the Middle wrench dies (MD) and the Bottom wrench dies (BD) between the shoulder (S). 7. Keep the Bottom wrench dies (BD) away from the Hard banding (HB). 8. Keep the Middle wrench dies (MD) and the Bottom wrench dies (BD) away from

Position for Break Out (cont.) TW 9. Check that the HawkJaw Top wrench (TW), Middle wrench (MW) and Bottom wrench (BW) hang straight and level when the drill pipe is against the pipestop. 10. If the HawkJaw wrenches (TW, MW, BW) hang tilted forward or backward adjust using the TILT cylinder. Place the MAKE/BREAK (MB)selector in the center. Use the RAISE button to TILT back and the LOWER button to TILT forward. 11. If the HawkJaw wrenches (TW, MW,BW) hang sloped to the right or left, use the Control MB Handles (CH) to back the HawkJaw off the pipe. Return the MAKE/BREAK selector to BREAK and use the LOWER button to lower the HawkJaw to the rig floor. Repeat Step 2. 12. Make sure the Pipe Stop (PS) is against the drill pipe connection.

LOW TORQUE WARNING SYSTEM CHECK Test#1: Hawk strongly recommends testing the Low Torque Warning System on every trip. If this test procedure is not performed, the drill string could be over torqued. Disconnect the Low torque warning test connector (LTC) located as shown. Torque the first connection. Note the torque gage needle position; keep the Hawkjaw positioned on the same connection. Now re-connect the Low Torque Warning Connector. Re-torque the connection. The torque gage should indicate the same reading. If it does not, see Trouble Shooting page 96. Test#2:Hawk strongly recommends testing the Low Torque Warning System on every trip. If this test procedure is not performed, the drill string could be under torqued. When breaking the first connection, push in the Grip Hold (GH) button, hold down both Torque (T) and Grip (G) until the Torque Cylinder fully strokes out. When the Torque Cylinder fully strokes out, the Torque Gauge Needle will fall off to approximately an 8000 Ft.- Lb reading. If this does not occur, see Troubleshooting p. 96.

hydraulic pressure. 4. Press the E-Stop (E) button on the right control handle. 5. Disconnect the Air power supply. 6. Assume that there is still a load on every actuator. Proceed with caution.

position on the derrick. 5. Shut down the Hydraulic power unit. 6. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure. 7. Press the E-Stop (E) button on the right control handle.

6. Replace the two right Corner Bolts (CB). WARNING Running the HawkJaw without a Hawk approved air filter (Part # 061-J29 & 061-A22) voids the warranty and shortens component life.

1. Pull the Hawkjaw onto the pipe. 2. Press in the Grip Hold (GH) button. 3. Press and hold the Spin (S) button. While holding down the Spin (S) button, press and hold the Chain Oiler (CO) button for 3 seconds. 4. Release the Spin (S) button. 5. Pull out the Grip Hold (GH)

position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure. 4. Press the E-Stop (E) button on the right control handle. 5. Disconnect the Air power supply. 6. Assume that there is still a load on every actuator. Proceed with

Changing the Spinner Chain Tools Required 7/16" wrench, Hammer, Needle-Nose Pliers Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure. 4. Press the E-Stop (E) button on the

Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure. 4. Press the E-Stop (E) button on the right control handle. 5. Disconnect the Air power supply. 6. Assume that there is still a load on every actuator. Proceed with caution.

Changing the Drive Roller Sprocket Bearings Tools Required Four 1/4"-20 x 1 1/2" Hex Tap SS (Part # 999-805867), 7/16" wrench, 3/ 4" wrench Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power

Changing the Torque Cylinder Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure.

Changing the Grip Cylinders Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit.

3. Press, push, and pull all control buttons repeatedly to bleed hydraulic pressure. 4. Disconnect the Air power supply. 5. Assume that there is still a load on every actuator. Proceed with

Removing Linkage Bolts T Special Tool 3004A-TOOL 1. Locate the 30004A-TOOL (T) in the storage box on the Hawkjaw transportation pallet. 2. Remove th

hawkjaw power tong free sample

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