kemper pup joint quotation

Manufacturer of pressure, rig concept, well intervention, drilling, down-hole and tubular products. Pressure products include centering shear and fixed bore pipe rams, blowout preventers, diverter systems, connectors, check and gate valves, chokes, actuators, flow heads, manifolds, catchers, packers, hydrate seals, casing heads, casing and tubing head spools, adapters, and hangers. Rig concept products include rig packages, derricks, masts, and skidding systems. Drilling products include electric and hydraulic top drives, makeup/breakout units, pipe handling units, cabins, operation stations, chairs, automatic drillers, anti-collision systems, and navigators, and draw works. Down-hole products include coiled tubing orienteers, drilling motors and jars, and survey and shock tools. Tabular products include drill pipe connections, collars, Kelly’s, subs and pup joints, and pipes.

Kemper Valve & Fittings Corporation is a rapidly growing and leading provider of oilfield valves, hammer unions, swivel joints, oilfield flowline components, manifolds and complete rebuild / recertification services. This brochure outlines the products that are specifically designed and sold to the well servicing segment of the oil industry. See our companion brochure Oilfield Service and Distribution Products for additional products that are distributed through leading oilfield supply stores in North America. ISO 9001 Registered DNV Registered

Swing Check Valves ..................................................................... Plug Valves .................................................................................. Check, Pressure Relief and Rupture Disc Valves ......................... Manifold Trailers ......................................................................... Dual Choke and Ground Manifolds ............................................. Union Bulls, Crossovers, Swages ................................................. Adjustable and Positive Chokes .................................................. Integral Flow Line Fittings ........................................................... Integral Flow Line Fittings cont .................................................. Integral Manifold Fittings ............................................................ Pup Joints ................................................................................... Hose Loops ................................................................................. Swivel Joints - Code Red ............................................................. Swivel Joints, Hose Loops - Code Silver ...................................... Oilfield Hammer Unions ............................................................. Rebuild / Recertification Services ............................................... Locations ....................................................................................Sales & Distribution 12343 Cutten Road Houston, TX 77066 Local: 281-781-2730 Toll Free: 800-231-2724 Fax: 281-781-2731 Sales & Service 1000 West 2nd Street Odessa, TX 79763 Local: 432-301-9990 Fax: 432-301-9991 Sales & Service 2733 Industrial Drive Sulphur, OK 73086 Local: 580-247-9623 Toll Free: 888-533-3722 Fax: 580-622-2058 Sales & Service 180 Sherman Way Kensett (Searcy), AR 72082 Local: 501-268-2698 Fax: 501-268-2196 Sales & Service 1423 4th Avenue Grand Junction, CO 81501 Local: 970-609-5845 Fax: 970-609-5839 Sales & Distribution 1243 East Highway 40 Unit 1 Vernal, UT 84078 Local: 435-781-8258 Fax: 435-781-3037 Manufacturing HQ 3001 Darrell Road Island Lake, IL 60042 Local: 847-526-2166 Toll Free: 800-323-1659 Fax: 847-526-2241

SWING CHECK VALVESKemper Swing Check Valve (KSCV), also known as a Flapper Check, provides directional fluid flow control to many oilfield applications where flow direction is critical in applications without large and or hard solids. Fluid may flow into the valve ONLY in the direction of the FREE FLOW ARROW (FFA) as the flapper is then pushed open and out of the way of the incoming flow. If fluid tries to enter the valve in the opposite direction of the FFA, the flapper will swing backwards until it hits the seal seat causing it to stop fluid flow. A properly sized and installed Relief Valve is recommended to eliminate system over pressure. The KSCV is rugged in design and construction. Machined from forged ( not cast ) low carbon alloy steel, the body is designed with top entry access to allow quick and easy servicing of all internal components. The internal flapper is machined from a hardened all metal casting. There is no elastomer on the flapper that can be damaged because it is in the fluid flow path. Thus there are no premature seal failures resulting in leaking valves that need to be repaired. The one piece flapper design means that there are no little pins or bushings to lose, break or to wear out. Just a smooth acting durable flapper. A replaceable low carbon alloy steel seat is precision machined to hold a commercially available o-ring to act as a valve seal and shields the o-ring from the harmful direct fluid flow. This means longer seal life. No more worries that an elastomer seal will wash out and end up downstream stuck in other system components causing needless system shutdowns. Another feature that contributes to the long life of the valve is the replaceable filler block. The filler block fits into the bottom of the valve body and serves to collect and redirect the flow to the outlet, as well as protecting the bodies internal surfaces from wear. In the unlikely event that the cast filler block becomes worn, it can easily be replaced with no special tools or processes and the valve can quickly be placed back into service. No need to scrap an expensive valve / body. Just reuse the body over and over until the inlet and outlet wall thicknesses approach their minimum values. This KSCV has been field tested proving out its rugged design and low cost ease of serviceability. Kemper Swing Check Valves are available in 3 FIG 1502 Standard or Reverse Flow assemblies with or without a Hoist Ring in the cap. The Hoist Ring is used for ease of placement in applications or general movement of the valve from location to location. Not to be used for lifting anything other than the weight of the valve.

PLUG VALVES - LOW TORQUEKemper Low Torque (LT) Plug Valves are field tested and provide flow control for oilfield applications such as: Cementing, Fracturing, Aciding, Coiled Tubing, Sand Control and Manifold Trailers. The valves are offered with industry standard Male and Female End connections and have a Standard Service Rating of 15,000-psi NSCWP. Additionally, Heavy Duty Connections are available for only the 3 valve. Other connections are available - consult factory. The valve incorporates a bottom entry design that allows for maintenance of the valve without having to remove the valve from the existing piping.Note: This should only be done after system pressure has been relieved otherwise serious injury can result.

The valve is designed with repair in mind for even the harshest applications. Each valve uses a set of replaceable wear inserts (2). This minimizes body erosion, allowing the valve to be inexpensively repaired with replacement wear items (Inserts, Plug and Seals) and for re-use of the costly valve body. Repair Kits, Seal Kits and individual parts are stocked throughout the Kempers distribution network. Each valve is serialized and pressure tested to 1.5 times NSCWP. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost. Kemper Low Torque Plug Valves are available in 1, 2, 3, 3 Heavy Duty and 4 Figure 1002 and 1502 available. Valve actuation options Bar Nut, Gear Op, Hydraulic and Pneumatic. Hydraulic Power units are also available for remote valve actuation for safety and emergency situations. Consult the factory for availability.

FLOWLINE CHECK, PRESSURE RELIEF AND RUPTURE DISC VALVESKemper Dart Style Check Valves provide flowback protection in well service applications such as: Acidizing, Cementing, Fracturing, Sand Control and Well Kill. Available in 1, 1, 2 and 3 models with pressure ratings from 6,000-psi to 15,000-psi NSCWP. These spring-loaded dart checks assure flow back protection up to 15,000-psi. Kempers unique, modular design allows the valve to be assembled for standard or reverse flow. Easy replacement of worn component parts increase the service life of the valve.

Kemper Pressure Rupture Disc Valves provide safe, over-pressure protection for treating lines, reciprocating pumps, pressure vessels and other e q u i p m e n t o p e ra t i n g u n d e r h i g h p re s s u re . Available in 2 models only with operational pressure ranges from 150 to 15,000-psi for standard service.

Kemper Pressure Relief Valves provide safe, over-pressure protection for reciprocating pumps, treating lines, pressure vessels and other equipment operating under high pressure. These valves make use of the systems own hydraulic forces to open at the preset pressure. They will stay open while fluid flow is gradually diverted out the discharge port until the system pressure drops below the preset limit. When the predetermined and adjustable blowdown pressure is reached, the valve will automatically and smoothly close. Exclusive Kemper discharge flow recirculation design assures minimal hydraulic shock to the pumping device or treating iron during valve closure. Kemper Relief Valves are available in 1, 2 and 3 models with operation pressure ranges from 150 to 15,000-psi for standard or sour service.

Kemper Well Service Manifold Trailers dramatically reduce the hookup and breakout labor of any frac job, with time savings of up to 50% over conventional hook-ups. Manifold Trailers can be chosen from a set of standard models or fabricated to exact customer specifications. They can be equipped with Kemper Hammer Union Integral or Non-Pressure Seal Flowline, Swivel Joints, Tees, Laterals, Check Valves, Butterfly Valves and Hammer Unions. All Union End Connections are supplied with blanking caps for protection of the environment during transit. NEW - Kemper now offers manifold trailers with Helical Wire Rope Isolators (see picture above right) in an improved mounting configuration that in conjunction with Kempers exclusive Extra Heavy Duty Union connection, results in a new mounting system that offers longer life and smoother operation. This is ideal for the vigorous Frac pump wing up connection. Kemper has many successful field installations both new build and retro-fits. Kemper strongly recommends the use of this system for Manifold Trailers with extreme service conditions. Kemper Manifold trailers are available in ratings of 6,000-psi, 10,000-psi and 15,000-psi and have proven to be effective in a variety of field applications. Trailer lengths include 30, 42 and 53 in 1 and 2 axle configurations. They can have from 3 to 8 pump hook-ups per side, depending on length. Piping is available in 3 and 4 nominal pipe diameters. Components are also available in the 3 Heavy Duty configuration (recommended). Every trailer comes with Hose Racks, but many other options are available including Pup Joint Racks, Swivel Joint Racks, Solar Powered Lights, Cranes and Hydraulic Feet. All these options help you to customize the trailer to your specific needs. Each component on the trailer is serialized and pressure tested to 1.5 times NSCWP. In addition, after assembly, each trailer is tested for 30 minutes at NSCWP to insure the integrity of the connections and proper sealing of the components. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost.

Kemper Integral Hammer Union Bulls and Crossovers are manufactured to the same stringent specifications for material, heat treatment and dimensional tolerance as our Kemper Hammer Unions. Standard lengths and Union Figure number combinations are stocked for immediate delivery. Custom combinations or lengths can be delivered to order with minimal lead times. Kemper Integral Hammer Union Swages can replace couplings or nipples in oilfield service, stimulation and test systems where Hammer Union pipe connector modularity is essential. Standard API thread types and Union Figure Number combinations are stocked for immediate delivery. Custom combinations can be delivered to order with minimal lead times.

Kemper Adjustable and Positive Choke Systems are field tested and provide control in Fracturing and Flowback applications up to 15,000-psi CWP. Both chokes are offered with 2 industry standard Male and Female End connections, have a Standard Service Rating of 15,000-psi NSCWP and are suitable for many types of manifold applications. For the Adjustable Choke, a simple clockwise turn of the hand wheel increases fluid flow restriction/pressure while a counterclockwise turn decreases fluid flow restriction/pressure. The Adjustable Chokes hand wheel is rotated until the desired system pressure is reached and can be verified from gages directly installed in the T of the Adjustable Choke. Finding the equivalent bean size at this point is as easy as directly reading (in 64ths) the value from the indicator hub on the stem at the top of the bonnet.Note: The Adjustable Choke is not to be used as a shut off valve.

Chokes are serialized and pressure tested to 1.5 times NSCWP. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost.Both Kemper Adjustable and Positive Chokes are available in 2 connections. 3 is possible consult factory. Fully-lined carbon seats/beans; Gage ports available in NPT or Autoclave. Complete chokes and repair parts are stocked throughout Kempers distribution network. Adjustable Choke 1 & seats. Positive Choke various bean sizes available in 64th increments.

FIG 1502 INTEGRAL ELLS THREAD X NUTForged alloy steel body precision machined with integral 1 , 1 , 2 , 3 or 4 Figure 1502 Kemper hammer union ends available for standard service (15,000-psi CWP) or sour gas service (10,000-psi CWP). Also available in Figure 602 or 1002 union connections. Both Tees and Ells are supplied with seals and detachable hammer lug nuts. Cushion Ells can be ordered for flowback service from the factory. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost.

LONG RADIUS INTEGRAL ELLS 1 , 1 1/2, 2, 3 & 4For applications where fluid turbulence or abrasiveness can be a problem through short radius 90 ells. Our one piece hammer union integral Long Radius Elbow will turn these fluids easily. Using the same centralized bore as our Long Radius Swivel Joints assures an even wall thickness through the bend for maximum erosion resistance. These elbows can be made with hammer union thread-to-nut, nut-to-nut or thread-to-thread ends in any combination of Figure 602, 1002 or 1502. Also available prepped for sour gas service compliant to N.A.C.E. MR-01-75.

Kemper Wyes are field tested and provide a utility for applications where flow needs to be split. They are manufactured from high strength alloy steel and heat treated to exacting requirements for strength and longevity. Wyes are available in 2 with industry standard Male and Female End connections in Figure 1502, 1002 and 602 configurations with corresponding standard service ratings of 15,000-psi, 10,000-psi and 6,000-psi. Sour Gas service is also available at de-rated pressures. Wyes are serialized and pressure tested to 1.5 times NSCWP. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost.

INTEGRAL MANIFOLD FITTINGSKemper integral manifold Tees and Laterals are ideally suited for ground and truck manifold applications. These large bore integral fittings are made from forged alloy steel and have integral union end connections. The end connections are precision machined to fit industry common Kemper Hammer Unions and are available in sizes: 2, 3 and 4 and figures: 602, 1002, and 1502. Many combinations of size and figures are available. EXTRA HEAVY DUTY connections are available but only for 3 1502. See below for more information on this connection. Kemper integral manifold fittings are available for either standard service (up to 15,000-psi CWP) or sour gas service (up to 10,000-psi CWP). All integrals are 100% hydrostatic pressure tested before leaving factory and have material traceability. All

EXTRA HEAVY DUTY CONNECTION (EHD) Kemper has engineered an exclusive large bore connection that can easily be used on both integral manifold Tees, Laterals and Plug Valves. The 3 1502 EHD can stand up to the forces derived from the frac pump inlet that normally overstresses standard 3 1502 connections used in 4 trailer mounted manifolds. The added strength of the 3 1502 EHD is a direct result of the 75% increase in critical wall thickness along with the extended thread length of the Hammer Lug Nut connection. The Extra Heavy Duty connection will outperform the standard 3 1502 connection AND is strongly recommended for truck manifold applications. The EHD is available in both standard and sour gas service but ONLY in 3 1502 connections. Note: When connecting the EHD connection to a 3 Code Red Swivel Joint, an EHD no. 8 pc Swivel Component must be used to mate with the EHD Lateral, Tee, or Plug Valve. Plug Valves and other fittings are available with EHD connections to allow direct connection and increased strength to all trailer mounted connections attached to the frac pump. See page 5 with the heading Manifold Trailers and Dual Choke Manifolds for recommended frac pump hookups.

Kemper Non-Pressure Seal Pup Joints are available in 1, 1, 2, 3 and 4 nominal sizes. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost. Standard lengths range from 1 foot up to 20 feet at CWPs of 6,000-psi (Code Silver), 10,000-psi (Code Black) and 15,000-psi (Code Red). Non-standard lengths in any quantity are available with minimal lead time for custom requirements. Please consult the factory for details.

Kemper Integral Pup Joints feature an entirely one piece, seamless upset-forged construction and are utilized when welded or threaded connections are cause for concern. They are available in 2, 3 and 4 15,000-psi (Code Red) in lengths up to 10 feet. These Pups can be used with the complete range of high pressure and abrasive oilfield fluids.2Wt. Ibs.

Extra High Pressure Long Radius Swivel Joints, Figure 1502 & 1002, in 1, 1, 2, 3 and 4 sizes. For test lines, fracturing, acidizing, cementing and well servicing up to 15,000-psi CWP. Swivel Joints can be custom configured in any style for quick delivery. Manufactured to the highest quality standards in the industry. Optimal combination of core strength and case hardness without sacrificing ductility. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost.

High Pressure Swivel Joints - 6,000-psi CWP (Cold Working Pressure) in , 1, 1, 1 and 2 LPT sizes. For test lines, fracturing, acidizing, cementing and well servicing up to 6,000-psi CWP. Swivel Joints can be custom configured in any style for quick delivery. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost. Hose Loops factory built to customer specification and certified for service. Maintenance, rebuild and recertification is available through our Service facilities.

KEMPER REBUILD - RECERTIFICATION FACILITIESKemper Rebuild and Recertification Facilities provide complete management, rebuild and recertification of frac iron, such as: Swivel Joints, Pup Joints, Plug Valves, Check Valves and Relief Valves. These services will significantly increase the life of your equipment and maximize the return on your original investment. Kemper can provide programs for periodic managed inspection and refurbishment of all flow and manifold iron. We utilize our Iron Management System to record all the details of the service work we perform, providing you with detailed reports upon completion of the job. Please contact us for quotations regarding your inspection and maintenance requirements at any of the following locations:Sales & Service 2733 Industrial Drive Sulphur, OK 73086 Local: 580-247-9623 Toll Free: 888-533-3722 Fax: 580-622-2058 Sales & Service 1423 4th Avenue Grand Junction, CO 81501 Local: 970-609-5845 Fax: 970-609-5839 Sales & Service 180 Sherman Way Kensett (Searcy), AR 72082 Local: 501-268-2698 Fax: 501-268-2196 Sales & Service 1000 West 2nd Street Odessa, TX 79763 Local: 432-301-9990 Fax: 432-301-9991 Sales & Service 111 Arrowhead Drive Unit C Slippery Rock, PA 16057 Local: 724-738-0130 Fax: 724-738-0172 Sales & Service 1391 County Road 429 Pleasanton, TX 78064 Local: 210-446-5863 Fax: 830-569-8236

MOBILE REBUILD - RECERTIFICATION TEAMSKempers Mobile Rebuild Teams provide flowline and valve maintenance, repair, UT and hydrostatic testing at whatever location required to return your iron investment to productivity. These teams are scheduled out of our Sulphur, OK location and we will spend as much time on-site as needed. Every piece of your equipment will be properly assessed, rebuilt and recertified for service. Equipment not suitable for rebuild service will be documented and segregated for your disposition.

BLAZE is adequately equipped to supply NPST Pup joints made of high quality seamless pipeline with  male & female detachable hammer union. NPST has uniform bore for greater flow capacity. NPST pup joints are available in 2″ to 4″ sizes, length for pup joint range from 1 feet to 20 feet at 15000 psi. Pup joint with Non- pressure seal thread union (NPST) are especially engineered for high pressure, abrasive services where welded connections are not desired. The design provides a strong, permanent end connection without butt welding. An epoxy thread-locking compound secures the connection.

Casing or Tubing Pup Joints, Casing or Tubing Connectors and Casing or Tubing Couplings. In addition it is capable of Threading items at Groups 1, 2, 3 & 4 of API spec. 5CT. Items supplied by BLAZE meet the Quality Standards as defined in API 5CT assuring

BLAZE is also well equipped to supply Line Pipe Couplings/ NPST pup joints with wide range of specifications. In addition we can supply thread Line Pipes and its accessories of various sizes. Items meet the quality standards as laid down in API – 5L.

High pressure Pup joint is a kind of pressure pipe with hammer union end or flange end connection,the high pressure pup joint can be made integral or weld type which end connection is welded to pipe. Cost of Intergal type is higher than welded type.

Hammer union end connection pup joint is designed to interchangable with weco wing union, including Fig100, Fig206, Fig207, Fig602, Fig1002, Fig1502, Fig2002, Fig2202 and etc.

Flange end connection pup joint is designed according to API 6A or ASME standard. Working pressure of pup joint is from 2,000 psi to 20,000psi.Manufacturing theory is according to API 16C. Our company supply high pressure weco pup joints with four types:

Pup joints size : 1″~4″, Working pressure: 7MPa~150MPa, Length of the pup joint: 1m. , 1.5m, 2m, 2.5m, 2.8m. High-pressure straight pipes of various sizes and pressures as well as acidic environments are available upon request. Application: Fracturing manifold, cementing manifold, maintenance manifold, test manifold, high-pressure well service flowlines, fracturing flowlines, well testing flowlines, cementing and circulating flowlines etc.