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Rongsheng Machinery Manufacture Ltd of Huabei Oilfield, Hebei, which was founded in 1976, has now been an internationally famous comprehensive petroleum machinery manufacturer, and has grown to be the largest manufacturer and dealer of land-use BOPs.
The company products include BOPs, BOP control system, choke and kill manifolds, snubbing equipment, mud pump, wellhead equipment and Christmas tree, pumping units, tubing and drill pipe joint, etc, which have all passed certification by American Petroleum Institute (API). Four categories out of these products, namely BOPs, BOP control system, choke and kill manifolds and mud pumps, have passed certification of GOST and RTN in Russia.
NOTE: Rongsheng North America, Inc. is the only legal subsidiary of Rongsheng Machinery Manufacture Ltd. in the United States which is authorized to sell "HRSB" brand products including BOP"s, Mud Pumps and Well Heads.
Blowout Preventers - 7 1/16-10k Single and double ram Bop, 11-5k Annular and double ram Bop, 13 5/8-10k Double and single ram Bop, 13 5/8-5k Annular Bop. More Info
Blowout preventer (BOP) equipment is designed for lifting, storing, transporting, and lowering BOP stacks used on drilling and production facilities or rigs.
Due to the COVID-19 pandemic and Russia-Ukraine War Influence, the global market for Blowout Preventer (BOP) Equipment estimated at USD million in the year 2022, is projected to reach a revised size of USD million by 2028, growing at a CAGR of % during the forecast period 2022-2028.
The USA market for Blowout Preventer (BOP) Equipment is estimated to increase from USD million in 2022 to reach USD million by 2028, at a CAGR of % during the forecast period of 2023 through 2028.
The China market for Blowout Preventer (BOP) Equipment is estimated to increase from USD million in 2022 to reach USD million by 2028, at a CAGR of % during the forecast period of 2023 through 2028.
The Europe market for Blowout Preventer (BOP) Equipment is estimated to increase from USD million in 2022 to reach USD million by 2028, at a CAGR of % during the forecast period of 2023 through 2028.
The global key manufacturers of Blowout Preventer (BOP) Equipment include GE Oil and Gas, Cameron, National Oilwell Varco, Uztel, Rongsheng Machinery, Halliburton, OJSC NaftaGaz, MSP/DRILEX and Jiangsu Xinde, etc. In 2021, the global top five players had a share approximately % in terms of revenue.
In terms of production side, this report researches the Blowout Preventer (BOP) Equipment production, growth rate, market share by manufacturers and by region (region level and country level), from 2017 to 2022, and forecast to 2028.
In terms of sales side, this report focuses on the sales of Blowout Preventer (BOP) Equipment by region (region level and country level), by company, by Type and by Application. from 2017 to 2022 and forecast to 2028.
This latest report researches the industry structure, capacity, production, sales (consumption), revenue, price and gross margin. Major producers" production locations, market shares, industry ranking and profiles are presented. The primary and secondary research is done in order to access up-to-date government regulations, market information and industry data. Data were collected from the Blowout Preventer (BOP) Equipment manufacturers, distributors, end users, industry associations, governments" industry bureaus, industry publications, industry experts, third party database, and our in-house databases.
This report also includes a discussion of the major players across each regional Blowout Preventer (BOP) Equipment market. Further, it explains the major drivers and regional dynamics of the global Blowout Preventer (BOP) Equipment market and current trends within the industry.
This study also covers company profiling, specifications and product picture, sales, market share and contact information of various regional, international and local vendors of Blowout Preventer (BOP) Equipment Market. The market proposition is frequently developing ahead with the rise in scientific innovation and MandA activities in the industry. Additionally, many local and regional vendors are offering specific application products for varied end-users. The new merchant applicants in the market are finding it hard to compete with the international vendors based on reliability, quality and modernism in technology.
â Detailed considerate of Blowout Preventer (BOP) Equipment market-particular drivers, Trends, constraints, Restraints, Opportunities and major micro markets.
â Comprehensive valuation of all prospects and threat in the â In depth study of industry strategies for growth of the Blowout Preventer (BOP) Equipment market-leading players.
Rongsheng Machinery Manufacture Ltd. Of Huabei Oilfield, Hebei13 5/8”-10000psi Ram BOP Rong Sheng Machinery Manufacture LTD. OF Huabei Oilfield, Hebei
This manual is provided for guidance of those who wish to install, operate, repair orstore this model BOP. The information in the manual covers structure, principle,and specification of each part, spare part list and basic operation.
2.1 RS RAM BOP .................................................................................................................................. 3 2.2 TECHNICAL PARAMETER OF RAM BOP............................................................................................ 5
1. APPLICATION Ram Bop is a key part of well-control equipment. It’s used for controllingwellhead pressure during well drilling, workovering and testing, etc., effectivelypreventing well blowout and realizing civilized and safe construction. It can be usedfor the following: ☆ With proper pipe ram sealing the annular space between casing and drilling string when there is pipe in the hole. ☆ With blind ram, completely sealing wellhead when there is no pipe in the hole. ☆ When in emergent condition, the shear ram will cut off pipe in the well and close wellhead. ☆ When the well head is closed, with killing manifold and choke manifold connected to the spool and the outlet of the body doing mud circulating, choking and releasing, well killing and well cleaning, etc.. ☆ With killing manifold and choke manifold, effectively controlling bottom hole pressure to achieve balance of bottom hole pressure.
List 4 TECHNICAL PARAMETER OF RAM BOP Item Single Ram BOP Double Ram BOP Size 13 5/8”-10000psi 13 5/8”-10000psi Top connection type Studded Flanged Studded Studded Flanged Bottom connection type Flanged Flanged Flanged Studded Flanged Weight (Kg) 11950 11270 12510 6445 7070
Height (mm) 960 1250 1485 1205 1775 Bore 346mm (13 5/8″) Hydrostatic pressure testing 105MPa (15,000psi) pressure Rated working pressure 70MPa (10,000psi) Hydraulic control system 31.5MPa(4,500psi) strength working pressure Hydraulic control system 21MPa(3,000psi) rated working pressure Recommended hydraulic controlled operating 8.4~10 .5MPa(1,200~1,500psi) pressure Open one set of ram oil 30 L volume Close one set of ram oil 33 L volume Connection joint of hose NPT 1 Size of outlet 4 1/16″-10,000psi Temperature grade T20(-29~121℃) Ram size for fitting C.S.O.,2 3/8″,2 7/8″,3 1/2″, 4 1/2″, 5″, 5 1/2″, 6 5/8″, 7″, 7 5/8″, 9 5/8″, 10 3/4″ 5″~5 1/2″variable,2 7/8″~5 1″variable, shear ram Note: BOP design and manufacture are all meet API Spec 16A。 BOP provided can be used for H2S service and also meet NACE MR-01-75。
Ram BOP has four sealing parts in order to shut off the wellhead effectively.The ram top seal and body seal; the ram front seal and pipe column, body andsealing between the pipe and the ram front seal; sealing between the body and theside door; sealing between the ram shaft and the side door. Procedure of the ramsealing divided into two steps: First the ram shaft affected by hydraulic oil pushesthe ram front seal rubber to press the front part of sealing distorted. Over
Main pressure-bearing assemblies such as the body and the side door are cast with alloy steel of high strength and high toughness and properly heat treated before leaving the factory, the BOP is water pressure tested to ensure safety during operating under working pressure. There are high supporting ribs and obligue plane for settling sand sloping to the well hole at the bottom of the ram cavity of the body, desanding autoly when opening and closing the ram, reducing friction of the ram. It is also helpful for well pressure assisting ram seal. Using floating ram sealing can reduce the resistance force of opening and closing the ram, wearing of the ram rubbers, prolonging the ram life and also preventing rustiness between the body and the ram, accessible for changing. Hydraulic pipe is used with buried structure to avoid damaging the pipe during installation, transporting and operating. Size of outer coupling conforms to API 16A specification.
13 5/8”-10000psi Shear ram can cut pipe in the well and completely shuts off thewell. And It can also be used as normal C.S.O. ram. Shear ram can be installedin the normal BOP.
Shear ram can be used to seal working pressure to Max. 10000psi.4.3.3 Caution to use shear ram ▲ !The shear ram cannot resist H2S. If work in H2S environment, must be careful; ▲ ! Inspect BOP in time after cutting drill pipe, including seals on the ram inspection, fluid penetration inspection for shear blade and ram being squeezed or not to affect open & close performance. Seal tests must be done before this shear ram being used next time. ▲ ! To avoid cut tool joint on drill pipe during cutting drill pipe.
seam so as to achieve the seal remedy.Caution to use secondary seal system:To prevent the grease from being solidified after long time, we do not put grease inBOP in factory. And while the BOP is not used, it is also without this grease. Onlybefore the BOP is used in site, put in the grease. And after a well is completed andthe BOP is inspected and repaired, take out and clean the grease.Get special tool ready.During working should often notice the following notice hole plug (on it there is littlehole) if there is liquid flowing out.Don’t inject too much grease when seal ring is damaged. Proper inject quantity isthat there is no liquid flowing out. Because the secondary seal grease is morefrictional and with granule substance, it impairs the ram shaft when it returns.
The ram lock assembly of this type of BOP is manual-lock. Manual lock systemcloses and locks the ram by the manual wheel. It consists of locking shaft, ramshaft, manual operating rod and hand wheel, etc.. Its application is to seal the wellfor a long time, lock the rams in closing position after close the rams with hydraulic
head5. PART LIST Left cylinder 18A 1 11148.01 head5.1 Part List 19 Nut 16 11148.02 20 Bolt 16 11148.03See figure 12. Locking shaft See list 21 2 sets seal 10 List 13 Part list 22 Locking shaft 2 11148.19Item Description Qty. Part number Notes 23 O –ring 4 325×7 1 Body (Single) 1 11149.01 Piston locking 24 2 11148.17 1A Body (Double) 1 11148.08 head 2 Gasket 1 BX155 25 O-ring 2 115×5.3 3 Blind flange 1 11148.27 26 O-ring 4 32.5×3.55 4 Bolt 8 11703. 07.04 27 Plug R1/2 11148.37 5 Nut 8 11704. 07 28 O-ring 4 32.5×3.55 6 Cone pin 2 F9301.32 29 Hinge bracket 4 11148.07 7 Ram assembly 2 See list 6 30 Locating pin 8 11148.06 8 Ram shaft 2 11148.10 31 Screw 8 11148.05 Seal ring, See list 32 Screw 16 M24×135 9 2 11148.41.00 33 O-ring 8 54.5×3.55 bonnet 12 10 Ram shaft seal 2 sets See list 8 34 O-ring 2 43.7×3.55 11 Secondary seal 2 sets See list 9 35 Screw 8 M16×40 12 Right bonnet 1 11148.11 36 Oil pipe bracket 2 F9301.30A12A Left bonnet 1 11148.26 37 Plug MPT 1 2 F9301.29 13 Bolt, bonnet 16 11148.04 Manual control 38 2set 14 Cylinder 2 11148.21 assembly 15 Piston 2 11148.16 Seal ring, Notes: The quantity in the brackets is for one set of single 16 4 11148.15 piston ram BOP.Item Description Qty. Part number Notes 17 Screw 4 M8×25 18 Right cylinder 1 11148.18 2013 5/8”-10000psi Ram BOP Rong Sheng Machinery Manufacture LTD. OF Huabei Oilfield, Hebei
Read this section first before BOP installation. Structure, function and caution havebeen introduced in above-mentioned chapters and this section for installation andoperation.
6.1 Preparing works before installation (1) Check weather gaskets of wellhead flange and BOP flange is well or not andsurface of wellhead flange. Protruding is not allowed to exist. (2) Check installed ram rubber sizes to see if it is compliance with drilling toolsizes. (3) Check weather pressure tests are qualified or not.
operation, to ensure its proper operation.1) Check BOP is installed rightly or not: lifting ring of body should be installed on the upside; manual locking device should be installed completely and well fastened, and hang a plate where the hand wheel is to indicate the open and close circles; everywhere the connecting bolt diagonal should be in turn tightened equably.2) Inspect oil pipes to see if they are in compliance with BOP switch direction, provide 286~429psi control pressure to test each ram twice (open and close), draining air from the pipes. If ram switch movement is not the same direction as the mark on the hand rod of control platform, reverse the connection pipes.3) Inspect manual-lock system to see if it is well connected, and if closing and opening with the hand rod is fixable or not record hand wheel circle number when closing well and mark it on hand-wheel. After finishing the tests, rotate hand wheel left and make it unlocked, open ram with hydraulic pressure.4) Wellhead equipments shall be pressure tested fully. Standards of test shall be according to related well control specifications. After tests, every connection bolt is fixed once again avoiding unbalanced distribution. See the tightening torque of flange bolt from list 15 or 16.
BOP operation must be charged by specialist and professional person. Operators shall be familiar with BOP working principle, specifications and process, and can also operate, repair, maintain and clear troubles. 1) When testing without string in hole, the max close pressure does not exceed 429psi to prevent rubber from damage. When there is string in the well pressure prohibit closing the blind ram. 2) Closing well for a long time, lock ram with locking system hand-control locking situations shall be marked on control platform to prevent wrong operation. 3) After reaching objective interval, the rams should be opened and closed one time every day to see if they are flexible lock in normal condition. After the drill string is pulled out of the well, blind ram open and close test is needed. When there is string in hole, do not close blind ram.
B. Put drill pipe inside BOP and make sure it connected with test platform reliableduring testing pipe ram to avoid being squeezed out from BOP. There is no drillpipe inside BOP during CSO & shear rams.
A. Install BOP on the test platform and connect open & closed hydraulic hoses withBOP. Connect lines from high-pressure tester to test platform or BOP outlets.
C. Lift a drill pipe G-105 4ft long on the right top of BOP and put inside wellhead.Buttress the drill pipe loosely under ram to avoid overly bending and cutting tooljoint during cutting drill pipe.
Not install ram or put bonnet on open position. Caution: Not to extend ram shaftcontacting body and fix BOP on the ground to avoid leaning as result of center ofgravity excursion due to two side outlets open at same time.
Prohibit releasing pressure by opening ram to prevent rubber from damage. Before opening ram, check if the manual-lock system kept in unlocking position each time. And after that, check if the ram remaining fully opened to prevent ram from drilling tool bumping. Keep hydraulic oil clean. After usage of BOP ram opened fully for easy repair. Discharge water from BOP after pressure test and before storage. Put ram in full open position and do rust-resisting treatment.
BOP shall be cleared completely after every testing at site. Replace damaged partsin time, anoint so as to prevent rust after cleaned ram chamber and ram of body,(suggest to oil them by synthetic complex aluminium grease), and oil connectingthread part by thread grease.
7.1 REPLACEMENT OF RAM AND RAM RUBBER Ram rubber is the key part in a BOP. If damaged, BOP is useless in sealingwell. So it is very important to keep it well, and replace it in time if there is damagein sealing surface. Procedures of ram rubber replacement:▲!Note: manual locking device should be unlocked. 1) Open the ram completely with hydraulic oil. 2) Remove bolts that retain the bonnet. Open bonnet and flatly pull ram assembly out of the ram shaft tail. While taking out ram assembly, note to protect the bonnet seal surface, ram and ram shaft from being knocked and scratched. 3) While replacing ram rubber, first upwards prize top seal, then forward dismount face seal, last replace new rubber. Assembling order is contrary to disassembling.
9.TROUBLES AND SETTLEMENTSItem Trouble phenomena Cause SettlementsNo. Fluids flow out from the a. Seal ring between the Change damaged seal clearance between the body and side door is ring. body and side door. damaged. 1 b. There is dust and Clear dust and repair damage on the BOP body damaged parts. and side door seal surface. Ram movement BOP pipes are wrong Reverse BOP pipes. direction is not connected in control 2 conformance with plate platform. mark of control valve. Hydraulic system is in There are foreign materials, Wash ram and side 3 order, but ram can not sand and mud on ram door. closed fully. contact ends. Well fluids flowing into Ram shaft seal ring Change damaged ram cylinder, and there damaged, ram shaft shaft seal ring and 4 contains water in distortion or surface scratch. repair the damaged cylinder oil. ram shaft. BOP hydraulic part BOP cylinder, piston, Replace all seal rings cannot hold pressure, locking shaft, oil tubing, and repair seal surface and open and close the opening and closing bonnet or change new parts. 5 bonnet unhandy. piston rod seal ring damaged, seal surface scratched. It cannot hold pressure Ram seal rubber damaged, Change ram rubber, 6 when ram closed. upper seal surface of the and repair seal ram chamber damaged. surface. Control pipe is in order, Ram plugged with sand and Clear sand and mud but ram or bonnet can"t mud. increase hydraulic 7 be opened with hydraulic control pressure. pressure. 8 Piston moving speed is There is air in the cylinder. Open & close ram
Blowout preventers (BOPs) are used to control blowout. The crew usually installs several blowout preventers (BOP stack) on top of the well, with an annular blowout preventer at the top and at least one pipe ram and one blind ram blowout preventer below. Therefore, some well control techniques require both the annular and the ram blowout preventers.
The Cameron U ram-type BOP is the most widely used ram-type BOP in the world. It also services the widest range of bore sizes of any of our ram-type BOPs.
Cameron 13-5/8 10k Psi Double Ram design is to maximize reliability and performance while simplifying maintenance. Hydraulic stud tensioning is available on larger sizes to ensure that stud loading is consistently accurate and even. Bonnet seal carriers eliminate the need for high makeup torque on bonnet studs and nuts. Wedge locks can be interlocked with the BOP operating system using sequence caps to ensure the wedge lock is retracted before applying pressure to open the Cameron 13-5/8 10k Psi Double Ram. Other features include hydraulically opening bonnets, a forged body, and a wide selection of rams to meet a variety of applications.
Cameron 13-5/8 10k Psi Double Ram BOP FeaturesThe rams in the U BOP are pressure-energized. Wellbore pressure acts on the rams to increase the sealing force and maintain the seal in case of hydraulic pressure loss.
Global Blowout Preventer (BOP) Market to Reach $35. 7 Billion by 2027. Amid the COVID-19 crisis, the global market for Blowout Preventer (BOP) estimated at US$29. 5 Billion in the year 2020, is projected to reach a revised size of US$35.
New York, Dec. 14, 2020 (GLOBE NEWSWIRE) -- Reportlinker.com announces the release of the report "Global Blowout Preventer (BOP) Industry" - https://www.reportlinker.com/p05960581/?utm_source=GNW
The Blowout Preventer (BOP) market in the U.S. is estimated at US$8 Billion in the year 2020. China, the world`s second largest economy, is forecast to reach a projected market size of US$7.2 Billion by the year 2027 trailing a CAGR of 5.1% over the analysis period 2020 to 2027. Among the other noteworthy geographic markets are Japan and Canada, each forecast to grow at 0.7% and 2% respectively over the 2020-2027 period. Within Europe, Germany is forecast to grow at approximately 1.3% CAGR.We bring years of research experience to this 6th edition of our report. The 180-page report presents concise insights into how the pandemic has impacted production and the buy side for 2020 and 2021. A short-term phased recovery by key geography is also addressed.
BOP PART NAME: top sealing, front sealing, pipe ram, blind ram, slip ram, shear ram, spherical packer / annular bop packing element, bonnet, piston, shell.