electric rotary table free sample

PI’s direct-drive rotary tables with frictionless, brushless, closed-loop torque motors provide the best combination of high accuracy, high velocity, and maximum service life. PI provides closed-loop direct drive rotary tables with both mechanical bearings and air bearings. Stage models with large apertures and low profile are available. The stage design is optimized for high speed, stiffness, and high load capacity. If completely friction-free and maintenance free motion with virtually unlimited lifetime is required, air bearing rotation tables are recommended. These ultra-precision, high-speed rotary tables provide vibration-free motion with extremely high accuracy and negligible runout, wobble and eccentricity errors. The lack of lubricants makes these also clean room compatible and ideal for any high-performance metrology application in optics, photonics, and semiconductor manufacturing, test and metrology related projects.

In contrast to worm gear driven rotary stages or belt-drive rotation stages, torque-motor direct drive stages eliminate play in gears, couplings or flex in drive belts, providing motion with zero backlash and excellent constancy of velocity, while achieving higher speed than worm-gear drives.

PI’s precision direct-drive, positioning tables can be used in high performance factory automation, research, semiconductor, and laser processing applications. Due to the use of brushless high-torque, motors with direct metrology position feedback, backlash is completely eliminated, and reliability is greatly improved.

With modern direct-metrology rotary encoders, sensor resolution down to 1/100th of a microrad is available on select models with large rotary table platforms, using the high interpolation factors

Based on the high encoder resolution and powerful servo controllers, the direct-drive rotary tables also provide excellent velocity control, which is required in automation applications including high-speed laser processing, indexing, and semiconductor wafer inspection.

Most Direct Drive Rotation stages can be mounted horizontally and vertically, and with combinations all 3 rotary degrees of freedom (3DOF, pitch, yaw, and roll) can be addressed.

Our direct drive rotary tables provide high torque and are easy to integrate. They contain high-energy magnets in a simplified mechanical design and drive loads directly without the need for a transmission mechanism or gearbox. It allows customers to build them right into a drive system for flexible placement and integration with cooling pipes and cables, for example.

We supply a wide range of frameless motors, and our adjustable motors include an optical encoder, scale, bearing and housing. Given our selection, it can be challenging to choose the best direct drive motor for your project. Our engineers prefer to help you find the right rotary table for your requirements.

Our most popular rotary motor, the AXD series is characterized by a slim, compact "pancake" design with high peak and continuous torque despite the motor"s quite small form factor.Direct drive and brushless motor

The ACD series is a set of ironless rotary tables. This motor is cogging-free and features high-resolution optical encoder feedback and low speed variability. This permanent magnet motor is equally suited for either low or high speed applications.Zero cogging coreless motor

The DGII Series is a line of of products that combine a high rigidity hollow rotary table with an AlphaStep closed loop stepper motor and driver package. It retains the ease of use of a stepper motor, while also allowing for highly accurate positioning of large inertia loads.

A turbo among rotary tables – the new FIBRODYN DA direct driven rotary tables with torque motor are optimally suited for all handling and assembly applications that require the shortest indexing times and flexible positioning. Thanks to its measuring system directly in the rotary table axis, any position can be moved to with the highest precision. The slim design with its very space-saving, compact construction and its fitted boreholes makes it very easy to integrate the rotary tale into your system. FIBRODYN DA is also available as decentralized stand-alone solution with integrated control. In this version, it offers the ideal opportunity to save a separate external NC control to minimize the implementation and start-up costs and to realize small machines without complex peripherals. The rotary tables are lifetime lubricated and maintenance free.

The original LER is capable of 90°, 180°, or 310 / 320° rotation from the home position. Suitable applications will require a repetitive rotate-and-return motion, such as parts transfer with reorientation.

※ The special structural design ensures the extremely low end jump and eccentricity of the rotating table, which makes the rotating movement more stable

※ Strict coaxiality requires that the central aperture of the turntable has strict fit tolerance limit, which is convenient for customers to do precise positioning

※ The scale ring on the periphery of the table top is a laser scribing scale, which can rotate relative to the table top to facilitate initial positioning and reading

※PDV offers high precision electric platform, high precision manual platform, optical plate, microscope bracket, long working distance objective, microscope lighting source, optical bench products for laboratory light path building.

High precision ,ultra steel axises of importing ,achieve high precision, high load stable motion.Outer circle has scale, interface , convenience for signal’s output.

This invention relates generally to rotary tables. More particularly, the present invention relates to a rotary indexing table utilizing an AC induction motor with a high-resolution positional feedback device.

Rotary tables, such as rotary indexing tables, are well-known for the accurate positioning of work pieces at work stations for automated operations. Rotary indexing tables typically have a table and an indexer assembly that rotates the table through a predetermined angle for positioning work pieces for sequential automated operations.

Rotary indexing tables have been successfully employed in the field of automated assembly for work stations including pick and place devices, feeder bowls, visual inspections, label applicators, robot arms, adhesive applicators, laser machining and other automated assembly processes. Rotary indexing tables are further well-known in the fields of machining for the accurate positioning of work pieces to receive drilling, boring, tapping, CNC machining, facing, grinding, and other types of machining processes. Other uses for rotary indexing tables include the accurate positioning of work pieces for coating, sterilizing, cleaning, testing and calibrating.

As described in U.S. Pat. No. 5,950,503, rotary indexing tables have also been used in the decorating field for screen printing, hot stamping, pad printing, ink jet printing, impact marking, laser marking, spray painting and other decorative processes. For example, rotary indexing tables are currently employed for multi-color screen printing onto work pieces such as CD"s, credit cards, key fobs, etc. Typically, a rotary indexing table supports multiple, equidistantly positioned fixtures. The fixtures receive and support the work pieces during the printing operations. At a first work station, a work piece is automatically positioned onto the fixture. The table then rotates through a precise angle or distance to position the work piece under a first screen printing apparatus. After the printing is completed, the table rotates through the same angle again to position the work piece for receiving a second overlaying screen print image. The indexing process continues until the work piece has received all the required layers of screen printing and is removed from the fixture at a final work station.

With the need for very precise machining and close tolerances in manufacture, rotary indexing tables have had to be much more precise and provide more through-put in order for the industry to remain competitive. Rotary indexing tables, for example, may be required to move through a complex set of rotary profiles such as continuous rotation, indexing with a dwell time, oscillation, variable speed or reverse direction. It would be advantageous to have an assembly capable of all these motions while maintaining precision. In addition, with the advent of robotics these assemblies are required to place a work piece at various work angles relative to the work station to provide access from automated operational equipment.

Typically, prior art rotary indexing tables, also known as turntables, are centrally driven and work is performed at the periphery of the table. Alternately, when tables are driven on their outside diameter, the drive mechanism tends to be outside the periphery of the table and thus impedes use of the assembly in various angles and in operations where space is at a premium.

Most prior art rotary indexing tables are driven by cams or geneva mechanisms through a speed reducer and electric motor. Rotary indexing tables of this type suffer from various drawbacks including a fixed number of index positions, the inability to provide continuous rotation and the inability to be programmed.

Another prior art method of driving a rotary indexing table utilizes a ring gear and pinion arrangement powered with a speed reducer and electric motor. This method, however, also suffers from a variety of drawbacks. For instance, the use of a ring gear and pinion arrangement has a lower precision due to backlash. Also, such arrangements are very costly.

A third prior art method of driving a rotary indexing table is through the use of a servomotor configured to drive a cam or pinion gear. The use of a servomotor is costly and also requires a large number of mechanical components. Furthermore, servomotors usually require a load-to-motor inertia mismatch that is very low, such as 10 to 1. If the load-to-motor inertia mismatch exceeds this requirement, the result is instability and poor performance.

A final prior art method for driving a rotary indexing table is the use of a low speed direct drive permanent magnet motor. Such direct drive permanent magnet motors, however, are very expensive. Furthermore, the bearing loads of such motors limit the use of overhung loads on the tooling ring.

Accordingly, a need exists for a rotary indexing table with a drive mechanism that is of low cost while still providing high precision. A further need exists for a rotary indexing table with a simplified design including few moving parts so as to reduce backlash. A final need exits for a drive mechanism for a rotary indexing table that provides accurate positioning and smooth motion in the presence of very high inertial loads.

The present invention is a rotary indexing table driven by an induction motor. The rotary indexing table includes a rotatable work supporting platform, an AC induction motor including a motor shaft coupled to the rotatable work supporting platform; and a controller operatively coupled to the AC induction motor. The AC induction motor is equipped with a high resolution positional feedback device. The high-resolution positional feedback device may be an encoder or a resolver. The controller is configured to drive the AC induction motor in a direct drive manner. The high-resolution positional feedback device is operatively coupled to the controller, and the controller is configured to filter a signal provided by the high-resolution positional feedback device. The signal provided by the high-resolution positional feedback device may be a square wave or a sine wave.

The present invention is further directed to a rotary indexing table for supporting workpieces and moving the workpieces through a plurality of positions. The rotary indexing table comprises a rotatable, substantially planar, circular work supporting platform; a directly driven AC induction motor including a motor shaft coupled to the rotatable work supporting platform and a high resolution positional feedback device; and a controller operatively coupled to the AC induction motor and high-resolution positional feedback device. The controller is configured to filter a signal provided by the high-resolution positional feedback device.

The present invention is further directed to a method of precisely driving and positioning a rotary indexing table. The method includes the steps of providing a rotary indexing table including a rotatable work supporting platform; an AC induction motor including a motor shaft coupled to the rotatable work supporting platform and a high-resolution positional feedback device; and a controller operatively coupled to the AC induction motor. Next, the rotatable work supporting platform is driven using the AC induction motor and the high-resolution positional feedback device. Then a feedback signal is provided by the high-resolution positional feedback device, and the controller filters the feedback signal to produce a filtered signal. Finally, the AC induction motor is controlled to position the rotatable work supporting platform based on the filtered signal.

FIG. 1 is a top plan view of a rotary indexing table driven by an AC induction motor with a high-resolution positional feedback device in accordance with the present invention;

FIG. 2 is a side plan view of the rotary indexing table driven by an AC induction motor with a high-resolution positional feedback device in accordance with the present invention;

With reference to FIGS. 1-3, a rotary indexing table 1 includes a rotatable work supporting platform 3. Rotatable work supporting platform 3 is used to support work pieces, tooling, fixtures and the like for positioning as is known in the art. Rotatable work supporting platform 3 is rotationally mounted to a drive hub 5, which is in turn coupled to a drive end 7 of a motor shaft of an AC induction motor 9. Rotary indexing table 1 is also configured to include a bearing 11 secured by a flange mount bearing plate 13. Bearing 11 allows for smooth rotation of work supporting platform 3.

The use of AC induction motor 9 is advantageous because construction costs are relatively low compared with other types of motors, and AC induction motors are very reliable. In general, an AC induction motor includes a stator and a rotor. In operation, a rotating magnetic field is generated in the stator, which induces a magnetic field in the rotor. The two fields interact and cause the rotor to turn. To obtain maximum interaction between the fields, a very small air gap is provided between the rotor and stator. The speed of the rotor depends upon the torque requirements of the load. The bigger the load, the stronger the turning force needed to rotate the rotor. The turning force can increase only if a rotor-induced electromagnetic field increases. This electromagnetic field can increase only if the magnetic field cuts through the rotor at a faster rate. To increase the relative speed between the field and rotor, the rotor must slow down. Therefore, for heavier loads the induction motor turns slower than for lighter loads. Furthermore, AC induction motor 9 may be directly driven. This is advantageous because the use of a directly driven induction motor eliminates the need for gearing or belting thereby simplifying the design and reducing backlash. Furthermore, the elimination of gearing and belting also allows the motor to provide stable performance even in the presence of large inertial loads.

Rotary indexing table 1 further includes a high-resolution feedback device 15 coupled to the opposite end 16 of the motor shaft using a mounting plate 17 and an adapter shaft 19. High-resolution positional feedback device 15 may be an encoder, a resolver or the like. The resolution of high-resolution positional feedback device 15 is desirably between 1,000,000 and 5,000,000 counts per revolution allowing the device to more accurately represent the actual speed of AC induction motor 9. A controller 21 is operatively coupled to AC induction motor 9 and high-resolution positional feedback device 15. Controller 21 may be coupled to AC induction motor 9 and high-resolution positional feedback device 15 by an electrical connection, a wireless connection or any other suitable connection means. Controller 21 is configured to include feedback signal filtering capabilities.

The combination of high-resolution positional feedback device 15 with the process of filtering the high-resolution positional feedback signal with controller 21 allows rotary indexing table 1 to run smoothly with a very high degree of accuracy. First, the use of high-resolution positional feedback device 15 is critical to the operation of rotary indexing table 1. It provides the required accuracy and fine resolution feedback required to properly move and position rotary indexing table 1. A high-resolution feedback signal reduces speed feedback ripple by allowing controller 21 to more accurately reflect the actual speed of AC induction motor 9. The high-resolution feedback signal may be a square-wave, a sine wave or the like. Next, it is important that controller 21 is configured to include filtering capabilities. By filtering the high-resolution feedback signal, an even smoother feedback signal is created, which minimizes or eliminates erratic motion, improves stability and allows very high load-to-motor inertia mismatches.

In many applications, the inertial load of rotary indexing table 1 may be in excess of 100 times the motor inertia. In order to achieve accurate positioning and smooth motion given such high inertial loads, controller 21 must operate with very high gain. In other words, controller 21 must be capable of providing large corrections in position, speed and torque for small differences between a commanded and actual position, speed and torque. If these large corrections are not provided, stability problems arise.

While the previous embodiment has been described in terms of a directly driven rotary table, the present invention may also be driven through the use of gearing, belting or any other suitable means. With reference to FIGS. 4aand 4b, a second embodiment of a rotary indexing table 40 with an open center driven by an AC induction motor 41 and a gear-to-gear drive 42. Rotary indexing table 40 further includes a rotatable work supporting platform 43 used to support work pieces, tooling, fixtures and the like for positioning as is known in the art. Gear-to-gear drive 42 includes pinion gear 44 and a main gear 45. Pinion gear 44 is coupled to a drive end of a motor shaft of AC induction motor 41. A drive force is provided by AC induction motor 41 to pinion gear 44 thereby causing main gear 45 to rotate. The rotation of main gear 45 provides rotation to rotatable work support platform 43.

Rotary indexing table 40 further includes a high-resolution positional feedback device 46 coupled to the opposite end of the motor shaft of AC induction motor 41 using a mounting plate 47. A controller 48 is operatively coupled to AC induction motor 41 and high-resolution positional feedback device 46. Controller 48 may be coupled to AC induction motor 41 and high-resolution positional feedback device 46 by an electrical connection, a wireless connection or any other suitable connection means. As discussed above, controller 48 is configured to include feedback signal filtering capabilities.

The combination of high-resolution positional feedback device 46 with the process of filtering the high-resolution positional feedback signal with controller 48 allows rotary indexing table 40 to run smoothly with a very high degree of accuracy as discussed in detail above reference to FIGS. 1-3.

With reference to FIGS. 5aand 5b, a third embodiment of a rotary indexing table 50 with an open center is driven by an AC induction motor 51 and a belt drive 52. Rotary indexing table 50 further includes a rotatable work supporting platform 53 used to support work pieces, tooling, fixtures and the like for positioning as is known in the art. Belt drive 52 includes a toothed pulley 54, a belt 55 and a main pulley 56. Toothed pulley 54 is coupled to a drive end of a motor shaft of AC induction motor 51. A drive force is provided by AC induction motor 51 to toothed pulley 54 thereby causing force to be exerted on belt 55 causing main pulley 56 to rotate. The rotation of main pulley 56 provides rotation to rotatable work support platform 53.

Rotary indexing table 50 further includes a high-resolution positional feedback device 57 coupled to the opposite end of the motor shaft of AC induction motor 51 using a mounting plate 58. A controller 59 is operatively coupled to AC induction motor 51 and high-resolution positional feedback device 57. Controller 59 may be coupled to AC induction motor 51 and high-resolution positional feedback device 57 by an electrical connection, a wireless connection or any other suitable connection means. As discussed above, controller 59 is configured to include feedback signal filtering capabilities.

The combination of high-resolution positional feedback device 57 with the process of filtering the high-resolution positional feedback signal with controller 59 allows rotary indexing table 50 to run smoothly with a very high degree of accuracy as discussed in detail above with reference to FIGS. 1-3.

With reference to FIGS. 6aand 6b, a final embodiment of a rotary indexing table 60 is driven by an AC induction motor 61 and a gearhead 62. Rotary indexing table 60 further includes a rotatable work supporting platform 63 used to support work pieces, tooling, fixtures and the like for positioning as is known in the art. Gearhead 62 is coupled at a first end to rotatable work supporting platform 63 and at a second end to a drive end of a motor shaft of AC induction motor 61. A drive force is provided by AC induction motor 61 to gearhead 62 thereby causing force to be exerted on rotatable work support platform 63 causing it to rotate.

Rotary indexing table 60 further includes a high-resolution positional feedback device 64 coupled to the opposite end of the motor shaft of AC induction motor 61 using a mounting plate 65. A controller 66 is operatively coupled to AC induction motor 61 and high-resolution positional feedback device 64. Controller 66 may be coupled to AC induction motor 61 and high-resolution positional feedback device 64 by an electrical connection, a wireless connection or any other suitable connection means. As discussed above, controller 66 is configured to include feedback signal filtering capabilities.

The combination of high-resolution positional feedback device 64 with the process of filtering the high-resolution positional feedback signal with controller 66 allows rotary indexing table 60 to run smoothly with a very high degree of accuracy as discussed in detail above with reference to FIGS. 1-3.

A rotary table is a precision work positioning device used in metalworking. It enables the operator to drill or cut work at exact intervals around a fixed (usually horizontal or vertical) axis. Some rotary tables allow the use of index plates for indexing operations, and some can also be fitted with dividing plates that enable regular work positioning at divisions for which indexing plates are not available. A rotary fixture used in this fashion is more appropriately called a dividing head (indexing head).

The table shown is a manually operated type. Powered tables under the control of CNC machines are now available, and provide a fourth axis to CNC milling machines. Rotary tables are made with a solid base, which has provision for clamping onto another table or fixture. The actual table is a precision-machined disc to which the work piece is clamped (T slots are generally provided for this purpose). This disc can rotate freely, for indexing, or under the control of a worm (handwheel), with the worm wheel portion being made part of the actual table. High precision tables are driven by backlash compensating duplex worms.

The ratio between worm and table is generally 40:1, 72:1 or 90:1 but may be any ratio that can be easily divided exactly into 360°. This is for ease of use when indexing plates are available. A graduated dial and, often, a vernier scale enable the operator to position the table, and thus the work affixed to it with great accuracy.

Rotary tables are most commonly mounted "flat", with the table rotating around a vertical axis, in the same plane as the cutter of a vertical milling machine. An alternate setup is to mount the rotary table on its end (or mount it "flat" on a 90° angle plate), so that it rotates about a horizontal axis. In this configuration a tailstock can also be used, thus holding the workpiece "between centers."

With the table mounted on a secondary table, the workpiece is accurately centered on the rotary table"s axis, which in turn is centered on the cutting tool"s axis. All three axes are thus coaxial. From this point, the secondary table can be offset in either the X or Y direction to set the cutter the desired distance from the workpiece"s center. This allows concentric machining operations on the workpiece. Placing the workpiece eccentrically a set distance from the center permits more complex curves to be cut. As with other setups on a vertical mill, the milling operation can be either drilling a series of concentric, and possibly equidistant holes, or face or end milling either circular or semicircular shapes and contours.

with the addition of a compound table on top of the rotary table, the user can move the center of rotation to anywhere on the part being cut. This enables an arc to be cut at any place on the part.

Additionally, if converted to stepper motor operation, with a CNC milling machine and a tailstock, a rotary table allows many parts to be made on a mill that otherwise would require a lathe.

Rotary tables have many applications, including being used in the manufacture and inspection process of important elements in aerospace, automation and scientific industries. The use of rotary tables stretches as far as the film and animation industry, being used to obtain accuracy and precision in filming and photography.