high speed rotary table quotation
Kitagawa"s new GT200 rotary table is a through hole unit capable of withstanding high cutting loads. It features a 200mm diameter table and provides ...
The TRT70 is a dual-axis tilting rotary table that offers high-speed, accurate performance for 3+2 and full 5-axis machining of small parts. It fits into the CM-1 or ...
100 mm (3.9") High-Speed Tilting 2-Axis Rotary Table, with indexing up to 1000 deg/sec. Requires a Haas mill with 4th- and 5th-axis drives for true 4th- and 5th-axis ...
The TR500SS is a high-speed, dual-axis trunnion rotary table that offers maximum rigidity and accurate performance for 3+2 and full 5-axis machining of large parts.
... X-RSW-E Series products are motorized rotary stages with built-in controllers. Rated for 2.25 N-m of torque, speed up to 75 rpm, and a load capacity of up to 20 kg, these stages ...
... , photonic component alignment, high-accuracy laser machining and precision wafer inspection. These rotary stages can also be configured as multi-axis gimbals.
... Tilt-Yaw (A/B) two-axis rotary assembly provides high-speed machining capabilities for complex 3D part geometries. The precision-aligned system allows accurate positioning on a hemispherical ...
... ) MDR two-axis rotary assembly provides high-speed machining capabilities for complex 3D part geometries. The precision-aligned system allows accurate positioning on a hemispherical surface. ...
This is the smallest CNC Rotary Table manufactured by Nikken Kosaksuho in Osaka, Japan. With pneumatic clamping this rotary table is used by many on their small vertical ...
... secured. High positioning accuracy ensures precise results for 5-axis machining. KESSLER`s very latest torque motor generation, the ultra-flexible rotary and rotary tilt tables ...
... Drive Rotary Table is a kind of rotary table used to the continuous operation which is several times more agile and accurate than conventional face gear or rack and pinion ...
PI’s direct-drive rotary tables with frictionless, brushless, closed-loop torque motors provide the best combination of high accuracy, high velocity, and maximum service life. PI provides closed-loop direct drive rotary tables with both mechanical bearings and air bearings. Stage models with large apertures and low profile are available. The stage design is optimized for high speed, stiffness, and high load capacity. If completely friction-free and maintenance free motion with virtually unlimited lifetime is required, air bearing rotation tables are recommended. These ultra-precision, high-speed rotary tables provide vibration-free motion with extremely high accuracy and negligible runout, wobble and eccentricity errors. The lack of lubricants makes these also clean room compatible and ideal for any high-performance metrology application in optics, photonics, and semiconductor manufacturing, test and metrology related projects.
In contrast to worm gear driven rotary stages or belt-drive rotation stages, torque-motor direct drive stages eliminate play in gears, couplings or flex in drive belts, providing motion with zero backlash and excellent constancy of velocity, while achieving higher speed than worm-gear drives.
PI’s precision direct-drive, positioning tables can be used in high performance factory automation, research, semiconductor, and laser processing applications. Due to the use of brushless high-torque, motors with direct metrology position feedback, backlash is completely eliminated, and reliability is greatly improved.
With modern direct-metrology rotary encoders, sensor resolution down to 1/100th of a microrad is available on select models with large rotary table platforms, using the high interpolation factors
Based on the high encoder resolution and powerful servo controllers, the direct-drive rotary tables also provide excellent velocity control, which is required in automation applications including high-speed laser processing, indexing, and semiconductor wafer inspection.
Most Direct Drive Rotation stages can be mounted horizontally and vertically, and with combinations all 3 rotary degrees of freedom (3DOF, pitch, yaw, and roll) can be addressed.
3-phase magnetic direct drives do not use mechanical components in the drivetrain, they transmit the drive force to the motion platform directly and without friction. The drives reach high velocities and accelerations. Iron core motors are used when forces and accelerations need to be achieved in a limited installation space. The design with iron cores maximizes the magnetic forces and ensures high thermal stability of the drive.
The HR-3 high speed rotary table is the ideal product for spinning light weight components at fast speeds. Possible applications include accelerometer and gyro calibration.
The HR-3 uses a high torque direct drive stepper motor. This design eliminates the use of worm gears which gives the HR-3 fast speeds, high reliability, and maintenance free operation.
Normally, the worm/worm gear drive of Velmex rotary tables do not need any servicing. However, under severe conditions replenishing the lubricant will prolong the life of the gears. A small amount of Lubriplate can be placed in the access hole. See the user guide that came with your Rotary Table for instructions.
Yes, both models of Rotary Tables have a hollow spindle or open aperture in the center for optical applications. The manually-operated Velmex Turntable does not.
Yes, Rotary Tables can be and are frequently combined with other slides to achieve a particular motion or positioning. Which stage used in conjunction with the Rotary Table will determine which adapter plate or bracket might be required.
HIWIN Corporation Torque Motor Rotary Tables (TMRT) use a direct-drive torque motor, built-in high-rigidity and high-precision bearings, absolute encoders and powerful brake system to ensure excellent acceleration capabilities and high precision uniform movements. HIWIN TMRTs are backlash-free, optimized for high torques, have robust dynamics and are highly adaptive to the most demanding of automation processes. Compared with the mechanical indexing table, TMRT has high speed and high torque characteristics, suitable for the needs of various machining equipment.
Our direct drive rotary tables provide high torque and are easy to integrate. They contain high-energy magnets in a simplified mechanical design and drive loads directly without the need for a transmission mechanism or gearbox. It allows customers to build them right into a drive system for flexible placement and integration with cooling pipes and cables, for example.
We supply a wide range of frameless motors, and our adjustable motors include an optical encoder, scale, bearing and housing. Given our selection, it can be challenging to choose the best direct drive motor for your project. Our engineers prefer to help you find the right rotary table for your requirements.
Our most popular rotary motor, the AXD series is characterized by a slim, compact "pancake" design with high peak and continuous torque despite the motor"s quite small form factor.Direct drive and brushless motor
The ACD series is a set of ironless rotary tables. This motor is cogging-free and features high-resolution optical encoder feedback and low speed variability. This permanent magnet motor is equally suited for either low or high speed applications.Zero cogging coreless motor
The ACW series features a cogless construction and lean design, with high-precision coding and ultra-precision bearings. Together, this results in our highest performing motor in terms of repeatability and smooth motion.Direct drive brushless motor
The ADR-A series is available with both low and high speed windings and is fully equipped with an encoder and bearing. This series has a high slot fill factor and generates very high torque.Direct drive brushless permanent magnet motor
Rotary table in market mainly includes 4 kinds of mechanism that is worm gear, roller cam, DD driver and harmonic structure. The following is the introduction:
1. worm gear: it’s one of the most popular structrue in NC rotary table because of its irreversibility and costs.The worm is generally made of bronze, but the wear resistance is poor. In order to improve the service life, some manufacturers use the alloy steel.
2.roller cam: This is the most popular deceleration mode in the Chinese market. Compared with worm gear, it has many advantages, such as wear resistance, high transmission efficiency , good price and basically no maintenance. Chinese consumers like it very much.
3.DD motor: it’s the most efficient rotary table with the highest precision. It has the highest precision because it has no mechanical structure, which is directly driven by motor , no reducer. It has high technical difficulty and high price. It is generally used for five axis machine tools.
Methods & Equipment works with several manufacturers of rotary tables: Tsudakoma, Nikken, Yuasa and more. Give us a call or fill out the RFQ if you would like a quote on any of the high speed rotary tables, direct drive rotary table, or the new ball drive rotary table with zero backlash.
The Concave rotating table for heavy products is situated at the end of the packaging line they are used as an “Accumulation station” to ease the product unloading stage at packaging machine output and to help the operator in pickup and boxing operations.
The end-of-line rotary tables are made completely in stainless steel, with concave or flat trays and mechanical or electronic (inverter) speed variator.
Rotary stages from Griffin Motion are direct-drive, precision positioning tables designed for laboratory, factory automation, and semiconductor processing equipment. The high-torque, brushless direct-drive technology eliminates backlash and improves reliability by minimizing sliding friction throughout the stage. The large bore allows convenient routing of tubing and cabling for application requirements. Positioning resolution can be selected, with most controls, to meet the needs of the final application.
With proper selection and integration of high-performance brushless DC servo motors ABTech’s air bearing rotary tables provide ultra-smooth and precise rotary motion. With high torque, high performance motor drives, our motion experts will gather your specific requirements and work closely with our motor suppliers to create/select a motor drive that suits your specific application. Whether you need sub-micron position accuracy with minimal settle time and stringent following error specifications, high-speed constant motion, or a combination of both there is an ABTech rotary table that will meet your needs.
The motor drives are designed to accommodate a wide range of precision motion applications such as optical metrology; circular geometry gages; and micro machining with ultra-precision scanning, velocity control, speed regulation and precision indexing.
ABTech’s modular design approach facilitates multiple system configurations to optimize the price-for-performance required in your application. This approach allows the user to define the level of control desired for the most cost-effective solution. Our complete engineering services allow us to respond quickly to provide a solution to your O.E.M. requirements for ultra-precision rotary motion.
100 mm (3.9") High-Speed Tilting 2-Axis Rotary Table, with indexing up to 1000 deg/sec. Requires a Haas mill with 4th- and 5th-axis drives for true 4th- and 5th-axis operation. Requires software version M18.24B or later. Not available for stand-alone operation.
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CNC rotary tables play a vital role in the performance of multi-axis machining centres. As table accuracy and reliability are of paramount concern throughout the product"s lifetime, Matsumoto Machine Corporation (MMK) has taken a pragmatic two-pronged approach to reducing indexing errors and improving performance. By enhancing both product calibration and encoder technologies the company has set new standards for rotary table accuracy.
Founded in Japan in 1948, Matsumoto Machine Corporation is a technology-leading provider of innovative, high quality jaw chucks and numerically controlled rotary tables used by industrial machine tool makers throughout the world. A key feature of MMK"s CNC rotary tables is a patented worm and wheel gear assembly developed by OTT GmbH, Germany. Unlike double lead worm gears, the OTT worm and wheel gear is able to minimise backlash, ensuring outstanding accuracy and long life, efficiency and durability.
A further advantageous characteristic of the MMK CNC rotary table is a large diameter through-hole in the table spindle. This greatly increases machine versatility and rigidity, supporting a wider variety of chucks and jigs and the machining of longer workpieces.
By enabling most metal-machining operations to be undertaken on a single machine, the benefits of MMK CNC rotary table are far-reaching. These include the time and cost saving of single machine set-up and single fixturing setup, reduced parts handling and the elimination of tolerance errors as workpieces pass from machine to machine.
Of critical importance in this one-hit machining centre scenario is ensuring the high accuracy of CNC rotary table indexing and control throughout its working lifetime.
As with a machine tool"s linear XYZ axes, the rotary axis is just as susceptible to uncontrollable events that may introduce angular positioning or axis alignment errors. Risking the production of defects in finished parts, these errors can be due to a number of reasons including, mistakes made in the initial machine installation, impact damage caused by collision or general wear-and-tear in use.
With its global reputation for product quality and design innovation, MMK therefore sought to equip its CNC rotary tables with a highly accurate and reliable means of tracking and controlling the indexing of its product throughout its lifetime, irrespective of the type of machine tool, workpiece complexity and duty cycle.
At the same time, in an increasingly competitive global market for CNC rotary tables, MMK also wanted to further enhance its product quality inspection processes. Specifically, the company set itself the task of augmenting index angle measurement as a key component of pre-shipment quality assurance procedures.
To provide machine tool makers and users with the ability to accurately track and control CNC rotary table indexing, MMK elected to integrate Renishaw"s super-compact TONiC™ non-contact optical incremental encoder system. Simple to install and with a compact readhead measuring just 35 mm x 13.5 mm x 10 mm, the TONiC encoder presented MMK with a minimal footprint solution capable of supporting machine speeds up to 10 m/s and resolutions down to 1 nm.
The rotary table readhead was designed to be used in conjunction with Renishaw"s RESM, a one-piece stainless steel ring marked on its periphery with 20 µm pitch graduations and featuring the IN-TRAC™ optical reference mark. With its low profile, large internal diameter and wide choice of diameters from 52 mm to 550 mm, the high stability RESM ring provided MMK with a versatile and easy to integrate scale that is well-suited to the company"s wide range of CNC rotary tables.
For improved reliability and higher immunity to any scale degradation over time, the TONiC readhead incorporates third generation filtering optics, tuned for low noise (jitter) and further enhanced by dynamic signal processing. The outcome is an ultra-low sub-divisional error of typically ±30 nm. The TONiC encoder is compatible with industry standard controllers and features a detachable analogue or digital interface inside a robust D-type connector, which can be located up to 10 m from the readhead.
MMK selected Renishaw"s compact and lightweight XR20-W rotary axis calibrator to verify the accuracy of its rotary tables during manufacturing and immediately prior to shipment. The XR20-W was used in conjunction with Renishaw"s XL-80 laser interferometer to provide a non-contact reference measurement, independent of the axis under test, with an accuracy of ±1 arc second.
Motorised by a servo-controlled drive and with data capture synchronised to axis movement, the XR20-W requires no operator intervention during measurement. Being lithium battery powered and Bluetooth enabled, it ensures quick and easy setup, and the avoidance of trailing cable hazards. The calibrator"s modular design and flexible mounting systems allow far easier setup than alternative solutions and can be readily configured for a wide variety of rotary tables, chucks and spindles.
By integrating Renishaw"s TONiC non-contact optical encoder system into its CNC rotary tables, MMK has further assured the accuracy and reliability of its products in the field, along with an overall superior motion control performance. For a wide range of different machine tools and end uses, the rotary tables" combination of compact readhead and one-piece stainless steel ring scale has delivered a higher level of tolerance to dust, scratches, grease and oil, and a reduction in indexing errors. The encoder system"s ability to output highly stable position signals of unrivalled purity and ultra-low sub-divisional error have provided smoother velocity control, improved scanning performance and increased positional stability.
MMK"s introduction of Renishaw"s XR20-W rotary axis calibrator and XL-80 laser interferometer has reduced product measurement times by a half compared to conventional autocollimator techniques. Measurement procedures have been simplified and automated. Capable of taking accurate measurements at any indexing angle pitch, the calibrator enables evaluation of the accuracy of the worm and wheel gear-driven table for ultra-fine pitch measurement movements as small as 0.001°. This has allowed any loss of motion control or worm and wheel gear efficiency to be evaluated in detail and addressed. Product performance is now backed by a thorough analysis meeting ISO quality standards.
CNC rotary tables play a vital role in the performance of multi-axis machining centres. As table accuracy and reliability are of paramount concern throughout the product’s lifetime, Matsumoto Machine Company has taken a pragmatic
two-pronged approach to reducing indexing errors and improving performance. By enhancing both product calibration and encoder technologies the company has set new standards for rotary table accuracy.