automatic rotary table factory

These units have been designed for incorporation into rotating automatic transport or assembly machines. Their features and size are ideal for constructing particularly compact and rapid assemblies.

The base and circular positioning tables are made out of anodized aluminium alloy. The self-locking spindle is made from steel and its slide bearing is maintenance-free. The table has ...

Unimec SA conceived these electric rotating tables for an integration in automatic rotating machines, for transport and assembly where precision and dynamism are asked.

... powdered sugar, cocoa powder, chocolate sprinkles, nuts or almonds, chocolate beans or pine nuts. whether turntables for manual or fully automatic sprinkling powder drums series PTR, the sprinkling of ...

This device also operates for the collection of single containers on the rotating table to prevent jam issues. In addition, this filled container collection system runs on a 380 ...

The turntable machine model R 703 from Krautzberger is used for the automated coating of small to midsize series of different work pieces. The preferred geometry of the parts is rotation-symmetrical.FunctionalityThe ...

Manufacturer of standard and custom 360 degree linear rotary tables for scanning, assembly, testing and production applications. Features vary depending upon model, including worm and gear drive design with central rotating ball bearings, manual and motorized operation, hollow spindles, four mounting holes, accessible adjustment clamps and graduated knobs. Accessories such as rotating table adapter plates, brackets, platform shelves, thumbscrew locks, alternative knobs, limit switches provided. Manually operated rotary motion turntables also available. Suitable for mounting and rotation of test specimens, cameras, transducers, sensors, mirrors and other components. Stock items and repair services are offered. One year warranty. Made in the USA.

Indexing tables are used in a multitude of industries and in numerous applications. Their design is optimal for many manufacturing jobs, and they are a critical component in most automated manufacturing systems. Indexing tables are best defined as a machine tool positioning device. They carry components in a manufacturing environment with a repeating process of indexing (rotating) around an axis, stopping, dwelling while an operation is performed, then indexing again to repeat the process. They are usually made of circular steel plates, with one or more spindles, a drive system, encoders, sensors, controllers and slots or mounting holes to hold components.

Virtually any manufacturing operation can be performed on a part held by an indexing table including welding, grinding, drilling, assembly, painting, inspection, testing and more. In order to maximize operational efficiency, the machine doing the operation must also be built for the same intended application as the indexing table for them to work in synch. Similarly the machine that loads the indexing table with parts must also be synchronized. They must have the same capacity and be able to manage to the same dwell time for the system to work.

Industries that use indexing tables include automotive manufacturers, bottling companies, microchip manufacturers, pharmaceutical makers, consumer products companies and many more. They are invaluable to manufacturers pushing for automation and increased efficiency in their factories, turning work that used to take days into work that takes only hours. If a simple assembly task is required on small parts in a factory, there is no better way to complete the task than by coupling an assembly tool and an indexing table.

Cam Indexer Technology is Sankyo Automation’s specialty. We’re continuously working to develop new, innovative technologies in motion control. Our collection of high-speed, high-precision rotary indexing solutions are frequently utilized in manufacturing systems that require accurate, high speed actions.

Automatic rotary tables have a large range of applications, for example, in manufacturing or inspection stages of sophisticated components in the aerospace, automotive, and other scientific industries. When it comes to automatic rotary tables, they are tables that are motorized and equipped with a CNC system.

A rotary table is an accessory that performs high precision positioning for a variety of metalworking applications. Widely used in advanced machining, the operators can perform drilling, milling, cutting, and other jobs at exact intervals on the axes in a horizontal or vertical structure. To achieve a high level of accuracy and efficiency, many operators install index plates or dividing plates to work with the basic rotary tables. With the help of these accessories, the rotary tables can be more versatile for indexing applications and enhance precision when machining by positioning the materials at divisions on the dividing plates.

Rotary tables are more widely mounted flat with the rotations around the vertical axis. The arrangement is the same as the structure of working planes and milling cutters in the vertical type of milling machine. In another setup, the rotary table is mounted on a 90° angle plate and the rotation will be performed on the horizontal axis. The tailstock can be utilized to grip the workpiece between centers. Rotary tables can be used in a wide range of applications, such as machining spanner flats, cutting straight, arcs, curves, circular pieces, drilling holes, milling helix, and so on. By adding a compound table or X-Y table on the rotary table, the operators can adjust the center freely, allowing cutting to perform at any desired position on the surfaces.

Automatic rotary tables, or CNC rotary tables, have a large range of applications, for example, in the manufacturing or inspection stages of sophisticated components in the aerospace, automotive, and other scientific industries. When it comes to automatic rotary tables, they are tables that are motorized and equipped with a CNC system. Automatic rotary tables are also preferred devices widely applied in CNC machining centers to act as the fourth axis since they can precisely locate the parts with different angles, helping the machine tools to perform multiple face machining at one time

In a normal machining center that has 3 axes, the three linear axes include X, Y, Z-axis. The Z-axis is the one aligned with the main axis of the 3-axis machining centers. While the X-axis works in the vertical direction, the Y-axis represents the horizontal working direction. The rotary table can replace the fourth axis in machining centers which is the rotational axis 180° around the linear lathe axis. With a CNC motor, the automatic rotary tables can increase the flexibility of metalworking applications without additional human supervision. For example, this configuration that involves an automatic rotary table machining center can be applied to helical grooves producing, blade machining, and more.

The core components of an automatic rotary table include the supporting disc where the metal pieces are clamped during cutting, a solid base which is the connecting element to another larger table, or machines like a drill press and milling machines, the CNC motor. The table disc acts as the spinning surface on which the workpieces are positioned and clamped. The chuck can grip the workpieces, and the dial indicator can be helpful when checking if the chuck and pieces are centered. After mounting the chuck with bolts, critically calibrating and locating the jobs on the table, the disc is ready for rotation under the control of the CNC motor. The indexing plate or dividing plate can be added in most types of disc. When the CNC controller and the CNC motor provide inputs, the rotation of the worm gear is activated and the mating gear mounted beneath the table surface begins to spin, either. The worm gears perform the precise rotations of the rotary table and every part of the disc are critically calibrated in degrees.

The motors in an automatic rotary table can determine the router"s precision and overall efficiency. The two classes of CNC motors used in automatic rotary tables are the stepper motors and the servo motors. Differences between servo motors and stepper motors lie in the overall pole count. Servo motors have a lower pole count (from 4 to 12) than stepper motors (between 50 and 100).

Robotic Automation Systems introduces several enhancements to their direct drive automated rotary tables/turntables used for an automated box or tote filling systems at the end of plastic injection molding machines or other automation applications.

The upgraded heavy duty 550 lbs swivel type bearing casters are incredibly robust for long life and durability, roll easier, and now include thumbwheel leveling capability making it fast and easy to level the table for more stability operation.

Each automated rotary table/turntable is now equipped with an audible safety alarm that “chirps” to warn the operator before the dial indexes. To avoid overfilling, the alarm also alerts the operator if a box or tote arrives at the filling position already full, and remains until the full box has been replaced.

Robotic Automation Systems direct drive automated box filling system turntables come in 36″, 48″ and 60″ diameter table sizes that meet almost all applications, or can be customized for your specific need. Unlike other belt or friction drive automated box fill system rotary tables and turntables, these direct drive rotary tables employ a direct drive motor with a torque monitor that eliminates tensioning and maintenance.

The easy to program automated direct drive rotary tables can operate on a count signal from the plastic injection molding machine, robot, or weigh hopper, and can be programmed to fill all different box or shipping container sizes and shapes. An optional counter will count machine shots and send an indexing signal. Control options include the rotary table’s PLC or control via dry contact relay from the plastic injection molding machine system’s PLC.

Even with all of these upgrades and robust construction, Robotic Automation Systems rotary tables are typically lower in cost than current options and are ready for fast configuration and shipping.

At Rusach International,rotary table design, engineering and manufacturing & pallet system design, engineering and manufacturing is our specialty. We can supply rotary tables from 100mm up to 8 Meters in diameter.  See our rotary table pages.  We specialize in high accuracy, up to +/- 1 arc second, heavy load capacity, large work pieces, production style, heavy duty rotary tables and pallet shuttle/storage/transfer systems.  We also have a line of standard small production tables that are very cost effective, yet can be customized per application.

Fully Factory Rebuilt, Factory Refurbished Rotary Tables, to as new factory specifications: Horizontal, Weight approx 2100kg, Loading capacity approx 18,000kg/39,600lbs, .  Refurbished October 2017 by Rusach International.  Fanuc Alpha 30 motor, Heidenhain ROD800C +/-3.5 Arc Second encoder, Siemens hydraulic pump.  Table Top is set up for a pallet receiver.  Need it modified, please let us know!