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Notes: 1. For RN-100, RNA-160 and 200 models, “Spindle end” replaces “Table top” 2. Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies.
KOMA Precision Inc. introduces a new improved line of extra-large center bore, dual disc hydraulic clamping rotary tables from Tsudakoma. Like all Tsudakoma rotary tables, RCB Series has the proprietary dual lead worm gear system with ultra-precision cross roller bearings. The Tsudakoma dual lead gearing system delivers the optimal balance between power, durability and smooth cutting performance.
Three new models are available, with table diameter of RCB-350, R being 8.45", RCB-450, R with 10.4" and RCB-550, R with 12.4". The RCB Series rotary tables can be mounted either vertically or horizontally. Various options such as chucks, tailstocks, support spindles, and faceplates are available. Pneumatic and Hydraulic rotary joints for automatic load and unload of the work piece are also available.
"Koma Precision Inc. and Tsudakoma share a commitment to providing quality products that maximize the performance of machine centers," states Frank Cerrito, General Manager for KOMA Precision. "The features offered on the RCB Series are ideal for large-diameter work piece manufacturing that is mainly seen in the oil/energy industry."
Koma Precision, Inc. introduces a new line of high performance, 4th axis rotary tables from Tsudakoma, a manufacturer of precision rotary tables. "The RNE Series 4th axis rotary tables are compact, high-performance tables offered at economy line pricing," said a Koma spokesperson.
Four new models are available, ranging from the RNE-160 with 6.3" (160 mm) face-plate capacity to the RNE-320 with 12.6" (320 mm) face-plate capacity. The RNE Series tables" feature speeds ranging from 25 to 44.4 RPM and indexing accuracies ranging from 10 to 12.5 arc seconds. Various options such as chucks, tailstocks, support spindles and faceplates are available. Pneumatic and hydraulic rotary joints for automatic load and unload of the work piece are also available.
"The RNE Series feature heavy-duty construction combining Tsudakoma casting material with Tsudakoma"s dual lead worm gearing system featuring the largest tooth engagement of any rotary table manufacturer. This proprietary gearing system generates up to 85% torque transfer efficiency. These tables also feature Tsudakoma"s ultra precision cross roller bearings that support radial, axial and movement loads four times the level of stiffness as angular contact bearings," said the spokesperson.
"Koma Precision, Inc. and Tsudakoma share a commitment to providing quality products that maximize the performance of machine centers," said Hiro Ichikawa, OEM Sales Manager for Koma Precision, Inc. "The features offered on the RNE Series are ideal for those looking for economical ways to improve the flexibility and productivity of their operation without compromising rigidity and accuracy."
One thing that is sorta misleading about the CNC tables unless you"re seen one first hand is just how big they are. I"ve got a Tsudakoma THNC-301, which is a 320mm (12"+) table thats rotary powered and manually tiltable from horizontal to a bit past vertical. It weighs somewhere between 400 and 450 lbs, and I guess the new cost now is somewhere north of $16,000. They have positioning accuracy within a few arc seconds, and are capable of holding accuracies like this with a part that weighs a couple hundred pounds and cutting forces that can generate several hundred ft-lbs of torque.
Pricewise, assuming my 16K current estimate is accurate, that would work out to a bit less than $40/lb, because it definitely weighs over 400#. For comparison, a 10" Kitagawa power chuck for a lathe retails now for about $4000, and although I"ve never weighed one, I guess they weigh less than a hundred lbs from picking one up a "few" times. So that puts the chuck at over $40/lb. If you ever have cause to take one of these chucks apart, they are surprisingly simple. They"re accurate and repeatable, and everything is hardened and ground, but they"re still simple, especially when compared to a rotary table. A good sized collet chuck from Royal to fit an A-8 spindle nose on a lathe weighs barely over 40 lbs and costs close to $2500. Once again, its all hardened and ground, but this is the price of a pullback type chuck which is just one single piece of steel with no moving parts whatsoever, yet it sells for over $60/lb. When you compare the rotary tables and their size and complexity to other machine tool parts of similar complexity and quality, the price begins to look not so far out of line, even though its still not cheap by a long shot.
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Fadal Maintenance Manual
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Fadal Maintenance Manual
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Fadal Maintenance Manual
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Fadal Maintenance Manual
Fadal Maintenance Manual
Fadal Maintenance Manual
Fadal Maintenance Manual
Fadal Maintenance Manual
Fadal Maintenance Manual
Fadal Maintenance Manual
Fadal Maintenance Manual
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I. OVERVIEW__________________________________________________ I-11. SYMBOLS REGARDING SAFETY _______________________________________I-2 2. OUTLINE OF THIS MANUAL ___________________________________________I-2 3. SAFETY INSTRUCTIONS ______________________________________________I-3 4. SPECIFICATIONS ____________________________________________________I-5 4-1. STANDARD SPECIFICATION LIST ___________________________________I-5 4-2. OPTIONS________________________________________________________I-9 5. CONFIGULATIONS AND EXTERNAL DIAGRAMS _________________________I-10 5-1. STANDARD CONFIGURATION OF THE TPC-JR________________________I-10 5-2. EXTERNAL DIAGRAMS OF CONTROL UNITS _________________________ I-11
VIMAINTENANCE____________________________________________ VI-11. OUTLINE _________________________________________________________ VI-3 1-1. OUTLINE ______________________________________________________ VI-3 1-2. SAFETY REMARKS ON MAINTENANCE_____________________________ VI-3 1-3. CHECK AT OCCURRENCE OF A FAILURE ___________________________ VI-4 2. ROUTINE CHECK __________________________________________________ VI-4 3. ALARMS__________________________________________________________ VI-5 3-1. ALARM DISPLAY________________________________________________ VI-5 3-2. RESETTING AN ALARM __________________________________________ VI-5 3-3. ALARM OUTPUT SIGNALS _______________________________________ VI-5 3-4. ALARMS ______________________________________________________ VI-6 3-5. DETAILS OF ALARMS____________________________________________ VI-9 3-5-1. PROGRAM ALARMS __________________________________________ VI-9 3-5-2. SERIAL CHANNEL ALARM ____________________________________ VI-12 3-5-3. STROKE END ALARM ________________________________________ VI-12 3-5-4. SERVO ALARMS ____________________________________________ VI-13 3-5-5. OTHER ALARMS ____________________________________________ VI-17 4. SELF-DIAGNOSIS (DGN) ___________________________________________ VI-18 4-1. CHECKING INPUT & OUTPUT SIGNALS AND SERVO STATUS _________ VI-18 4-1-1. PROCEDURE _______________________________________________ VI-18 4-1-2. DETAILS ON INPUT & OUTPUT SIGNAL AND SERVO STATUS CHECK ADDRESS LIST _____________________________________________ VI-18 4-2. OUTPUT SIGNAL CHECK________________________________________ VI-20 4-2-1. PROCEDURE _______________________________________________ VI-20 4-2-2. OUTPUT SIGNAL CHECK ADDRESSES _________________________ VI-20 4-3. STATUS INDICATED BY LAMPS __________________________________ VI-21
5. CABLE CONNECTION _____________________________________________ VI-22 5-1. CABLE LIST___________________________________________________ VI-22 5-2. ACCESSORY CABLES __________________________________________ VI-23 5-3. OPTIONAL CABLES ____________________________________________ VI-23 5-4. CONNECTOR PIN ASSIGNMENT _________________________________ VI-23 5-5. CONNECTING THE INTERLOCKING CABLE ________________________ VI-24 5-5-1. CONNECTING THE INTERLOCKING CABLE______________________ VI-24 5-5-2. INTERLOCKING SIGNAL TIMING _______________________________ VI-26 5-5-3. INPUT SIGNAL USED WITH THE EXTENDED FUNCTIONS __________ VI-27 5-5-4. OUTPUT SIGNALS USED WITH THE EXTENDED FUNCTIONS_______ VI-27 5-5-5. EXTERNAL WORK NUMBER SET FUNCTION_____________________ VI-29 5-6. INPUT SIGNAL EQUIVALENT CIRCUITS____________________________ VI-30 5-7. OUTPUT SIGNAL EQUIVALENT CIRCUITS__________________________ VI-31 6. CIRCUIT DIAGRAMS_______________________________________________ VI-32 6-1. WIRING IN THE TPC-JR CONTROL UNIT ___________________________ VI-32 6-2. TABLE FOR WIRING IN THE TPC-JR CONTROL UNIT ________________ VI-33 6-4. PART LAYOUT IN TPC-JR _______________________________________ VI-37 6-5. PART LIST OF TPC-JR __________________________________________ VI-37 7. ABSOLUTE ENCODER _____________________________________________ VI-38 7-1. ABSOLUTE ENCODER EXPLANATION _____________________________ VI-38 7-2. CHECK ______________________________________________________ VI-38 7-3. REPLACEMENT _______________________________________________ VI-38 7-4. SETUP OF THE ABSOLUTE ENCODER AND THE FIRST REFERENCE POINT____________________________________________ VI-39 7-4-1. SETUP OF THE ABSOLUTE ENCODER___________________________ VI-39 7-4-2. SETTING THE FIRST REFERENCE POINT ________________________ VI-40 8. MAINTENANCE ___________________________________________________ VI-41 8-1. OPENING & CLOSING THE TOP COVER OF THE TPC-JR _____________ VI-41 8-2. REPLACING THE MAIN BOARD ASSEMBLY ________________________ VI-42 8-3. REPLACING THE SERVO UNIT ___________________________________ VI-43
I. OVERVIEW1. SYMBOLS REGARDING SAFETY _______________________________________ I-2 2. OUTLINE OF THIS MANUAL ___________________________________________ I-2 3. SAFETY INSTRUCTIONS ______________________________________________ I-3 4. SPECIFICATIONS ____________________________________________________ I-54-1. Standard Specification List _________________________________________________ I-5 4-2. Options ________________________________________________________________ I-9
1. SYMBOLS REGARDING SAFETYThis manual uses the symbols below safety. Be sure to follow the instructions with the symbols regarding safety because they describe important matters.
2. OUTLINE OF THIS MANUALThis manual consists of the chapters below for users of the TPC series. I. OVERVIEW This chapter explains the specifications, the equipment construction, and the appearance. II. PROGRAMMING The programming method for the TPC-Jr is explained. III. OPERATION The operating method for each mode of the TPC-Jr is explained. IV. EXTENDED FUNCTIONS The functions available with the optional component or by setting a parameter are explained. V. PARAMETER The setting method and the description of parameters are explained. VI. MAINTENANCE Information and the alarm descriptions required for maintenance are explained. For a rotary table, please refer to the instruction manuals for the rotary table packed with the device. General Remarks This manual describes details as minute as possible. However, it can not explain about all the specifications. Therefore, please consider any functions that are not explained in this manual as IMPOSSIBLE functions. Do NOT do anything specifically described in this manual. Figures in this manual sometimes are drawn without safety parts like covers to show details of the device. However, when you operate this machine, attach all the covers and other parts and follow the instructions in this manual. Figures in this manual is a typical sample of the machine. Your machine may be different from the figure in this manual. This manual is subject to change because of machine improvements, specification change, and improvements of the manual.Copyright () 2001 TSUDAKOMA Corp. Machine Tool Dept. All rights reserved. Any part or all the parts of this manual are not allowed to be copied or reproduced.
Do NOT open the cover while the power is being supplied. Otherwise, you may receive an electrical shock. NEVER touch the inner terminals of the TPC-Jr controller within five minutes after the power is turned off. Otherwise, you may receive an electrical shock. Any maintenance should be done by a qualified electrician. Otherwise, you may receive an electrical shock.
Specifications Status indication line TPC status RDY/ALM Work number W (displayed by key operation) Subprogram number S (displayed by key operation) Program indication line: Program indication N, G, F, R, Current position/remaining amount POS/REM Control indication: Overtravel OT Machine lock OVR%/MLK Return to reference point ZRN Available in the AUTO, SINGLE, MDI, and JOG modes. Available in the AUTO, SINGLE, and MDI mode Program syntax error, program memory capacity over Communication errors Soft limit alarms, overtravel alarms Servo alarms Enables an angle for movement to be input directly. Enables up to 999,999 equally spaced parts to be input on a 360-degree circle. If the indexing number generates fractions, it is equally divided to avoid gathering the error. Enables up to 999 equally spaced parts to be input directly on a given arc angle. Enables the number of repetitions for the specified movement to be commanded in the range from 1 to 999. Allows operation in conjunction with an axis of the machining center in the open loop status. Allows return to the first, second, or third reference point. Commands the fast feedrate or one of nine other feedrates. A subprogram can be read from a main program. Subprograms can be called up to 999 times. Allows nesting at up to eight levels. Allows a work coordinate to be set at any point. Allows output of a positioning completion signal to be delayed after the rotary table has been positioned within the range from 0.01 s to 9.99 s. Positions the rotary table by controlling the clamp function automatically, Clamping can be disabled by a program. Allows indexing point numbers to be set over several blocks. Allows positioning in one direction even when the rotation direction is opposite. Either positioning completion signal 1, 2 can be selected to output with a program.
Specifications Backlash is compensated. Mode selection AUTO/CHECK Work number setting Block number setting Return to the work number before the power was turned off. Block insert Block delete Program copy Program clear Directory indication JOG feed is possible with the +JOG and the JOG keys. The feedrate can be selected between the programmed F0 ~ F9. Step feeding at the desirable angle is also possible. The second reference point can be changed to any desired point with the JOG mode. Input and output signals and the servo status can be checked. The rotating area of the rotary table can be restricted by limit switches. Note: An overtravel specification is required for the rotary table. A soft limit from the first reference point can be set. An absolute position detector is used for a motor detector. Returning to the reference point when turning on the power is not required. Start: Being connected to an M signal of the machining center, conducts continuous operation. Stop: Connected to an emergency stop signal. Be sure to connect them with the contact signals. [Signal voltage 24Vdc, 10mA] Positioning completion 1: Given when positioning is completed. This is a relay contact signal. Use with a circuit of 24Vdc. TPC-Jr program syntax error Program memory capacity overflow Soft limit Overtravel Servo motor Communication errors
Specifications The following two models are available depending on the motor capacity. Model TPC-Jr G2 TPC-Jr G3 Motor capacity 400W 750W Applicable rotary table class *note 150 or less 200 or more
Note) Applicable rotary table class differs depending on reducing ratio and specifications of the rotary table. Single phase 200/220Vac10%, 50/60Hz Power supply Circuit breaker capacity *note capacity TPC-Jr G2 1.2KVA 8A TPC-Jr G3 2.2KVA 15A Note: The value applies to the rated output. Usable only indoors. There should be no cutting liquid splash, corrosive gas or exploding gas. Ambient temperature range: 040C Relative humidity: 2080 (without dew) Vibration: 0.3G or less Main body G2: Width 285 mm x height 128 mm x depth 260 mm (Protrudes are not included.) G3: Width 285 mm x height 128 mm x depth 310 mm (Protrudes are not included.) Weight G2: about 7.2 kg Weight: G3: about 8.1 kg (Each weight does not include cables.) Paint color Munsell 2.5Y8/1.5 (Cream) Power cord (For CN1) 5m 4P (with a ground wire) with plug The attached power plug is for checking the functions. Please change the plug position according to your installation conditions when installing the TPC-Jr. Be sure to ground before use.
4-2. Options Item External input signal Specifications Starts positioning. A work number can be called by an external component. 1) Selecting 16 kinds of work numbers with a parallel signal (4 bit) 2) Selecting 5 kinds of work numbers with the five M signals. The signals can be assigned to any work number. Return to reference point Stop External output signal Completion signal 1 This is a completion signal for positioning. It is also issued when other operations like external work number set are completed. [For standard setting] Completion signal 2 When an operation like work number set or return to the reference point is completed, this signal can be issued. The signal can also be issued by a program. It can also be used as a signal to show that AUTO mode is being selected. Positioning Alarm Serial channel This signal is given during positioning. It can also be used as a signal for the original position signal. This signal is given when an alarm is detected. A program can be stored in an external component. A parameter can be stored in an external component. * A special cable for the RS-232C is required. Remote mode Cable length The TPC-Jr can be directly controlled using a serial channel. * An optional RS-232C cable is required. The cables below are available in addition to the standard 5m-long cable. (Except for RZ specifications) Power cord Interlocking cable Motor cable Cable blade specification (For CN1) (For CN2) (For CN3) [7m10m15m20m] The rotary table can be returned to the first reference point by an external component. An emergency stop signal can be received.
1-2. Program Code TPC-Jr program codes are represented in the following program formats: F R (A square () indicates a digit.) 1) N code An N code commands a program block address. N codes from N000 to N999 can be entered. Usually, use N000 as the first N code and enter subsequent N codes one by one in ascending order for each block. 2) G code A G code commands a specific operation of the TPC-Jr. G codes are roughly classified into G0 to G4 that command rotary table operations and G5 to G9 that command internal processing of the TPC-Jr. 3) F code An F code commands a feedrate. Up to 10 feedrate can be commanded by F0 to F9. F0 is used for the fast feed positioning rate. F1 to F9 are used for cutting feedrates. For details, refer to 3. F CODES FOR FEED FUNCTION. 4) R code R codes provided as auxiliary codes of G codes command repetition counts, indexing point numbers, rotational speed, selection of items, etc. according to G codes.
1-5. Incremental Commands and Absolute Commands 1) Differences between incremental commands and absolute commands There are two methods for commanding an amount by which the rotary table is moved: incremental commands and absolute commands. Incremental commands are used to program angles themselves for movement while the absolute commands are used to program a coordinate from the reference point. Only the direct angular position command (G0) can direct a coordinate as an absolute command. Direct indexing point number commands such as G1 and G2 and the lead cutting command (G3) function as incremental commands even if they are selected as absolute commands. The positioning shown below can be coded with incremental commands and absolute commands as follows:[incremental commands] N000 G0 F0 R003 +030.000 N001 G0 F0 R002 +045.000 N002 G0 F0 R002 +090.000 N003 G7 000 [absolute commands] N000 G0 F0 R000 +030.000 N001 G0 F0 R000 +060.000 N002 G0 F0 R000 +090.000 N003 G0 F0 R000 +135.000 N004 G0 F0 R000 +180.000 N005 G0 F0 R000 +270.000 N006 G0 F0 R000 +360.000 N007 G7 000 Moves to the 30 Moves to the 60 Moves to the 90 Moves to the 135 Moves to the 180 Moves to the 270 Moves to the 360 Returns to program end N000 Moves 30 3 times Moves 45 2 times Moves 90 2 times Returns to program end N000
They are roughly classified into two groups: G0 to G4 that command operations of the rotary table and G5 to G9 that command internal operations of the TPC-Jr. The following table indicates the functions of G0 to G4 and combination of G codes, R codes, and codes.
R code Switching ABS/INC 000 : ABS command 001999: INC commands Number of repetition Number of repetition 001999 Indexing point number and number of repetition 001999 Number of rotary table revolutions 000045 (360R) 000: Return to the first reference point 001: Return to the second reference point 002: Return to the third reference point
The following table indicates the functions of G5 to G9 and combination of G codes, R codes and codes.G code G5: Subprogram call command G6: Subprogram return command G7: Program end command G8: Declaration command G9: Declaration command 000: 001: 002: 003: 004: No operations Clamp OFF Clamp ON Dwell OFF Dwell ON Not required Not required Branch destination 000999 Reference coordinate 000.000360.000 Not required Not required Not required Not required Dwell time 001999 (10ms) 005: 006: 007: 008: 009: 010: 011: 012: Indexing group control OFF Indexing group control ON One-directional positioning OFF One-directional positioning ON Completion signal control OFF Completion signal control ON Program display switch Not required Not required Not required Not required Not requiredCompletion signal selection 011
2-1. G0: Direct Angular Position Command 1) Incremental command Set an angle by which the rotary table moves in the code. When a number of repetitions is set in the R code, the rotary table moves repeatedly by the angle set in the code for each movement. The codes and R codes can be set in the following ranges: codes: 000.001999.999 R codes: Example 001 999
N000 G0 F0 R000 +360.000 Moves to the +360 position (The rotary table rotates one turn in the normal direction.) N001 G0 F0 R000 +000.000 0= +360(The rotary table does not rotate.) N002 G0 F0 R000 -360.000 Moves to the -360 position. (The rotary table rotates one turn in the reverse direction.) N003 G0 F0 R000 +360.000 Moves to the +360 position. (The rotary table rotates one turn in the normal direction.)
To specify an angle of 360 or more in a lead cutting command (G3) in the absolute mode and to use G0 to position the rotary table after it moves, code these commands as follows:
N000 G3 F0 R003 +180.000 Moves to the +180 position after three turns. N001 G0 F0 R000 +000.000 Moves to the 0 position. (The rotary table does not rotate three turns.)
2-4. G3: Lead Cutting Command 1) Programming When lead cutting is performed, the rotary table sometimes must rotate at least one turn (360). To set an amount of movement, therefore, enter the number of turns in the R code and the remaining angle after the specified turns in the code. The total amount is represented by the following formula: (R code 360) code () The and R codes can be set in the following ranges: code: R code: 000.000360.000 000 045 (Number of rotary table revolutions)
The G3 command in the absolute mode is handled as an incremental command. 2) Lead cutting Since the TPC-Jr is an NC system that controls only one axis, only one axis such as the axis of the rotary table can be controlled at one time. This means that precise lead cutting is not possible. However, use of the G3 command apparently enables two axes (the axis of the rotary table and one axis of the machining center) to be rotated simultaneously. When performing this operation, be sure to start the rotary table and the machining center at the same time and match the feedrate (moving time) of the rotary table with that of the machining center.
3) Operation timing of the TPC-Jr Usually, the TPC-Jr performs positioning in the following sequence after it receives a start (M) signal: Unclamping Motor rotation Clamping Output of positioning completion signal When G3 commands are used, the TPC-Jr operates as follows: <1> Receives a start (M) signal. <2> Unclamps the rotary table. <3> Outputs a positioning completion signal. <4> Runs the motor after M signal is turned off. (The rotary table starts to rotate.) <5> The machining center also operates after the M signal is turned off.
Sample program On the TPC-Jr side: N000 G3 F2 R002 072. 000 (Use F2 as an example.) Feedrate setting: Feedrate F2 F012000 cmd/sec On the machining center side M70 G01 X220 F200 Note that there is an error of about 2% between the calculated feedrate and the settable feedrate. Set the optimum feedrate while measuring it. Strictly speaking, the difference in characteristics between the TPC-Jr servomotor and the machining center motor and other factors make it impossible to obtain a complete match.
2-9. G8: Work Coordinate Set Command The G8 command can be used to change the reference point in the absolute mode. The G8 command functions in the same way as for return to the second or third reference point. G8, however, is not accompanied with movement of the rotary table. The G8 command also provides a useful method when the work reference is changed each time the work or tool is changed. Enter in the code an angle measured from the first reference point to the point to be set as the new reference point. The code can be set in the following range: Code: 000.000 360.000 In the following example, a subprogram is shared by absolute commands. ExampleQ1001 (Main program) N000 G5 R000 9001 N001 G8 +090.000 Calls subprogram W9001. Set the work coordinate at 90. Calls subprogram W9001. Set the work coordinate at 180. Calls subprogram W9001. Set the work coordinate at 270. Calls subprogram W9001. Set the work coordinate at 0. Returns to program end N000.
2-10. G9: Declaration Command The declaration command enables or disables individual functions according to the setting of the R code. 1) G9 R000: No operation This command does not have a special function. The program automatically steps. 2) G9 R001R002: Clamp OFF and ON commands When a G9 R001 command is executed in the AUTO or SINGLE mode, the clamp function of the rotary table is no longer enabled. The clamp unction also remains disabled when e operation mode is changed. The clamp function also remains disabled when the operation mode is changed. When power is turned on, the clamp function is initially enabled. 3) G9 R003R004: Dwell OFF and ON commands When a G9 R004 command is executed in the AUTO or SINGLE mode, output of the subsequent positioning completion signals is delayed by the time specified in the code. The specifiable dwell time is from 001 to 999 [10msec]. Once a dwell ON command is executed, the dwell function remains enabled until a G9 R003 (dwell OFF) command is executed. When power is turned on, the dwell function is initially disabled. 4) G9 R005R006: Indexing group control OFF and ON commands These commands can be used to code G1 and G2 indexing commands over multiple blocks or to output another completion signal during execution of an indexing command with a G9 R010 (completion signal control signal). Proportional computation for indexing continues from when a G9 R006 is executed in the AUTO or SINGLE mode to when indexing group control is disabled by a G9 R005. When power is tuned on, the indexing group control is initially disabled. ExampleWhen too large a repetition count is specified in an indexing command 1To equally divide 360 by 1234N000 G9 R006 N001 G1 F0 R500 +001234 div N002 G1 F0 R734 +001234 div N003 G9 R005 Enables indexing group control Divides 360 by 1234 equally and performs positioning 500 times. Divides 360 by 1234 equally and performs positioning 734 times. Disables indexing group control.
Control display line File alarm display FILE This display is indicated when a program is overwritten with the program mode. Overtravel display OT This display indicates that overtravel is in process. When the TPC-Jr restores from the overtravel status, the display disappears. (This is displayed only in the AUTO, SINGLE, MDI, or JOG mode.) This display is valid only when the overtravel limit switch is installed on the rotary table being controlled.
2-5. Operation KeysThe following operation keys can be used to command operations such as start and stop. Key switch ST Explanation Start key Use this key to execute one block in a program. The key is valid in the SINGLE, or MDI mode. Stop key Use this key to stop positioning. To resume positioning, press the ST key in the SINGLE, or MDI mode. Then, the rotary table moves by the remaining angle. First reference point return key Use this key to return to the first reference point. The key provides the same operation as the G4 R000 command. It is valid in the SINGLE, or MDI mode. The same operation as the G4 R000 command. Second reference point return key Use this key to return to the second reference point. The key provides the same operation as the G4 R001 command. It is valid in the SINGLE, or MDI mode. The same operation as the G4 R001 command. +JOG operation key Use this key to proceed +JOG feeding. It is valid in the JOG mode. When this key is pressed in the CHECK or PROGRAM mode, the program display can be scrolled. -JOG operation key Use this key to proceed -JOG feeding. It is valid in the JOG mode. When this key is pressed in the CHECK or PROGRAM mode, the program display can be scrolled.
3-2. SINGLE MODE1) In the SINGLE mode, the contents of a program can be checked manually before automatic operation starts. When the ST key is pressed, positioning is performed once. M W 2) The ZRN and ZRN keys can be used for returning to the reference point.
3-5. MDI Mode1) In the MDI mode, a program can be entered as in the PROG mode and manual operation is allowed as in the SINGLE mode. 2) Use the MDI mode to run test programs or perform setup. 3) Up to 10 program blocks can be used. Usable G codes are restricted to G0 to G4 and G7. Note Once the power is turned off, the entered program is deleted.
1) When the SP key is pressed during positioning or return to a reference point, the rotary table lowers its speed and finally stops. 2) When the rotary table, the stop lamp lights. 3) To restart the rotary table, enter a start input signal (M signal, etc.) again in the AUTO mode or change the AUTO mode to the SINGLE mode then press the key, The rotary table ST moves by the remaining angle.
1) When the 2ndF and +/- keys are pressed, the machine lock function is enabled. In this stares, MLK is displayed on line 2 on the MDI unit screen. 2) When the machine lock function is executed, the rotary table does not move but the current position is displayed as if the rotary table were moving. 3) To disable the machine lock function, press the 2ndF and +/- keys again or change the SINGLE or AUTO mode to another mode with the Note or key.
4-8. DGN1) The 2ndF and keys can be used to the self-diagnosis screen. 2) In the AUTO or SINGLE mode, only the input signal is checked during self-diagnosis --output signals can not be forcibly set or reset. 3) Select the address of a block to be checked with the and numeric keys or the CR key. 4) To exit from the self-diagnosis screen, press the C key. 5) The start input signal and the ST key are valid during self-diagnosis. 6) For more information, see MAINTENANCE.
6. MDI Mode6-1. Overview1) In the MDI mode, programs can be entered as in the PROG mode and manual operation is possible as in the SINGLE mode. 2) The MDI mode can be used to perform setup using programs. 3) The number of usable program blocks is 10. The usable G codes are only G0~G4 and G7. Note Once the power is turned off, the entered program is deleted.
6-3. MDI OperationsOperations in the MDI mode can be done in the same way as in the PROG and SINGLE mode. Therefore, description of MDI operations is omitted. 1) Entering programs Programs can be entered in the same way as in the PROG mode. However, usable G codes are only G0~G4 and G7. The second reaction operations, such as inserting, deleting are not supported. While the program is being entered, the MDI mode LED blinks. When operation becomes ready after entering the program, the MDI mode LED light remains on. 2) Manual start As in the SINGLE mode, the following functions can be implemented: Manual start of a program with the ST Return to the reference point with the key.M ZRN
7-3. JOG operating method1) 2) Continuous JOG feeding The Rotary Table moves in the + or - direction while the JOG or JOG key is pressed. JOG step feeding Pressing the JOG or JOG key conducts the step feeding by the moving angle in . To set the moving angle of the step feeding, enter the desired angle with the numeral keys after pressing the key in the same way as entering a program. The setting range is 0.001 ~ 9.999. Changing the feedrate Select the desired feedrate between 0 ~ 9 with the numeral keys. The numeral keys are valid anytime except for during JOG feeding. However, after changing the step feeding angle with the key, press the F key before pressing the numeral keys.
7-4. Setting the Second Reference PointAny desirable position can be defined to the second reference point with the JOG mode. Usually, the second reference point is positioned to the coordinate specified by Parameter 128. However, it is possible to define it
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