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– Upon completion of the job, the operator shall confirm that the equipment and system meet the operational requirements. Each Lockout Tagout personnel shall personally unlock the Lockout and shall not be replaced by others.
3.The main lock refers to the padlock that is only used by the person in charge of locking and is used to lock the fixed lock box and move the lockout box when performing the locking task. A lock has only one key. The main locks, equipment locks and personal locks shall be marked and distinguished with red, yellow and blue colors respectively, and shall not be mixed. The padlocks, special locks, labels, lockout boxes and power supply work labels used in the locking procedure are only used for the execution of the locking procedure. In addition, special tools for locking out certain energy isolators are required.
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Besides the P/T value of the sleeve the limitations of the valve bodies also have to be considered. Please refer to the EN 12516-1 resp. ASME B16.34 in order to choose a proper pressure rating (PN/class). The shown values refer to austenitic stainless steel 1.4408 (A351 Gr. CF8M).
Proper lockout/tagout (LOTO) practices and procedures safeguard workers from hazardous energy releases. OSHA"s Lockout/Tagout Fact Sheet describes the practices and procedures necessary to disable machinery or equipment to prevent hazardous energy release. The OSHA standard for The Control of Hazardous Energy (Lockout/Tagout) (29 CFR 1910.147) for general industry outlines measures for controlling different types of hazardous energy. The LOTO standard establishes the employer"s responsibility to protect workers from hazardous energy. Employers are also required to train each worker to ensure that they know, understand, and are able to follow the applicable provisions of the hazardous energy control procedures:
Proper lockout/tagout (LOTO) practices and procedures safeguard workers from the release of hazardous energy. The OSHA standard for The Control of Hazardous Energy (Lockout/Tagout) (29 CFR 1910.147) for general industry, outlines specific action and procedures for addressing and controlling hazardous energy during servicing and maintenance of machines and equipment. Employers are also required to train each worker to ensure that they know, understand, and are able to follow the applicable provisions of the hazardous energy control procedures. Workers must be trained in the purpose and function of the energy control program and have the knowledge and skills required for the safe application, usage and removal of the energy control devices.
All employees who are authorized to lockout machines or equipment and perform the service and maintenance operations need to be trained in recognition of applicable hazardous energy sources in the workplace, the type and magnitude of energy found in the workplace, and the means and methods of isolating and/or controlling the energy.
OSHA"s Lockout/Tagout Fact Sheet describes the practices and procedures necessary to disable machinery or equipment to prevent the release of hazardous energy.
The control of hazardous energy is also addressed in a number of other OSHA standards, including Marine Terminals (1917 Subpart C), Safety and Health Regulations for Longshoring (1918 Subpart G), Safety and Health Regulations for Construction; Electrical (1926 Subpart K), Concrete and Masonry Construction (1926 Subpart Q), Electric Power Transmission and Distribution (1926 Subpart V), and General Industry; Electrical (1910 Subpart S), Special Industries (1910 Subpart R), and Electric Power Generation, Transmission and Distribution (1910.269).
Provides example elements of a lockout/tagout (LOTO) program are described in the OSHA standard for the control of hazardous energy (29 CFR 1910.147), along with additional references.
Fittings and valves play a key role across a number of industrial production lines and energy networks. In these areas they perform important functions for safety and process control. For this reason, their correct setting and operation is decisive for the functional safety of entire systems.
In this regard, chains, padlocks and organisational measures such as Lockout-Tagout procedures (LOTO) do not offer sufficient protection against incorrect operation. The key to system and process safety: the use of valve interlocking systems.
Valve interlock systems provide a fail-safe system for the controlled opening and closing of valves. They are used whenever a specific opening and closing sequence for several valves is involved for the purpose of accident prevention, protection of materials, or guaranteeing process safety.
In this example we want to change from one medium (orange) to the other medium (yellow). It shall be prevented that both media mix. Step 1: Key (A-red) is inserted into the right-hand lock (medium-orange) by the authorized employee. The right valve is closed. Key (B-blue) becomes free and can be removed. Step 2: Key (B-blue) is now inserted into the left lock (medium yellow). The left valve is opened and key (C-green) becomes free. This key is now removed by the authorized employee and can be used for further use.
Based on the safety requirements of your individual application, we will be happy to develop your own customised valve interlock system. We offer a broad range of various components for your valve interlock system.
The valve interlocks as well as the keys are made of stainless steel. Individual coding guarantees the highest level of safety. It is not possible to have copies made of the keys (as can be done with simple padlock keys) due to the unique design and coding of each key.
The coded keys have been designed with ergonomics in mind and offer ease of use due to their shape, even when wearing heavy-duty safety gloves. There is no up or down position of the key. The coded keys can therefore be inserted into the lock from either direction. Inserting a key by just a few millimetres into the lock is sufficient to know that there is a correct match of key and lock.
Valve interlocks HSV-Q are utilised for lever-actuated valves such as ball valves, shut-off valves and plug valves. All types of valves that operate with a 90° or 180° rotation can be fitted with HSV-Q valve interlocks.
Standard delivery includes a stainless-steel lever that is available in different lengths. The interlock can be perfectly aligned at different positions on the valve to guarantee optimal access to the key slots.
Valves that are already in operation can also be fitted retrospectively with HSV-Q valve interlocks without damaging or changing the valve fittings or seals.
During installation of the HSV-Q, the valve body remains unchanged; the existing lever is replaced as part of the valve interlock assembly includes a replacement ever which corresponds to the size of the original lever. The valve interlock can be supplied with either one or two operating keys depending on the type of system control required.
The number of rotations required for opening or closing varies depending on the type of valve. For this reason, the valve interlocks HSV-R are equipped with a count-release mechanism that adapts the locking action to the number of rotations required for corresponding final position. In this way, any valve position can be set as the locked open or closed position.
The valve interlock assembly includes a replacement hand wheel which corresponds to the size of the original hand wheel. The valve interlock can be supplied with either one or two operating keys depending on the type of system control required.
Anti-tamper locks HSV-M-AT protect against unauthorised actuation of valves, vandalism, or theft. This type of technology is currently used in petrochemical, gas and water treatment plants around the world. A mechanism in the body of the lock ensures that the lock rotates freely around the internal drive spindle of the body. No force is transferred to the spindle in this state and the valve cannot be operated. The coded key must be inserted to engage the drive spindle and hence to open or close the valve.
HSV-AT anti-tamper locks are suitable for any type of valve (ball, butterfly y, gate, globe, gear box driven, slide valves etc.) and come equipped with either a lever or a hand wheel.
The locking device HSV-CL is an integral part of a valve interlocking system that controls access to pig trap launchers and receivers. The valve interlock control system will ensure that all pressure and residual material is removed from the pig trap before the door can be opened.
The purpose of the HSV-X key exchange unit is to release or trap keys according to a pre-determined sequence and in accordance to the valve interlock system requirements.
The purpose of the HSV-KC key cabinet is to facilitate the local supervision and monitoring of valve interlock keys. Different cabinet sizes are available.