how to reset propane tank safety valve manufacturer
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The safety relief valve is one of the most important and vital valves on any LP Gas container. All propane tanks and cylinders are required by law to be fitted with pressure relief devices designed to relieve excess pressure. The function of a safety relief valve is to keep a propane tank from rupturing in the unlikely event of excessive pressure buildup. Propane tank relief valves are also known as pop off valves, pressure venting valves or relief valves.
Relief valves are held in the closed position by the force of a powerful spring. As long as the pressure inside the tank is less than that of the spring, the valve will remain closed. If tank pressure rises to that of the spring, the valve will open resulting in a hissing sound outside the tank. If the pressure in the tank rises significantly higher than that of the spring, the valve will fully open. When the valve fully opens, it initially makes a loud pop followed by a blast of released propane gas. Once the pressure is released and the tank pressure falls below that of the spring, the valve closes.
Most propane tanks in residential and commercial service have internal safety relief valves. The reason for an internal valve as opposed to an external pressure relief valve is it presents less of an obstruction when moving the tank. Internal relief valves are generally placed near the end of the propane tank on above ground containers.
Found primarily on older tanks, external relief valves operate in the same manner as an internal relief valve with the spring mechanism being outside the propane tank itself. Relief valves on multvalves are always fitted with external safety relief valves. Older tanks with an external relief valve installed on the container are generally replaced with internal pressure relief valves, provided they are connected to a dedicated tank opening specifically designed for the placement of the relief valve.
Because the safety relief valve performs such a vital role in the protection of the propane tank, it should be maintained and repaired by licensed propane professionals only. Do not ever look into a relief valve or stand over it.
A protective cover should be placed over the relief valve to ensure proper operation. If the valve has debris in the upper mechanism of the relief valve and it opens, the debris may cause the valve to remain open resulting in a potentially dangerous situation and/or excessive loss of propane. A simple protective relief valve cover can be made from a plastic bag fastened around the external portion of the valve with a rubber band.
If a you encounter a relief valve that seems to be "hissing" (opened to relieve pressure) do not tap it or mess with it. If the tank has been recently filled in hot weather and the face gauge reads over 80 or 85%, spray some water from a hose on the tank. This may cool it down and reduce the expansion of the liquid in the tank. Call your propane company immediately and inform them of the situation.
Pictured here is a relief valve that was apparently leaking. Instead of calling the propane company to replace the valve, the customer decided to fix the problem himself. Using a soldering iron, he soldered the leak until it stopped leaking. In the process of "repairing" the leak, the customer completely sealed the relief valve in a closed position placing himself and his family in a very dangerous situation.
In this type of situation, a relief valve that is sealed shut will not allow the tank to vent excess pressure if it is overfilled or the pressure inside the tank exceeds the working pressure of the container. In a case where the tank is unable to vent to the outside, the tank is subject to rupturing causing more harm and damage than money saved by trying to fix it yourself. Let the propane company or LPG professional handle any problems with thesafety relief valve.
The time has come and the epic barbecue dinner you had planned is in play as friends and family arrive. It’s time to fire up your barbecue grill and preheat it so you can begin cooking. Then you notice the flame is low, and that the grill is only heating up to 250 or 300 degrees Fahrenheit – or maybe it’s not even igniting!!! Don’t panic! There’s no need yet to call your local grill store to come out and fix it yet. This post may just save the day and some of your hard-earned money! …
* Side note about the shut down procedure. The following ignition sequences are written assuming you are turning the burners off 1st, then the Propane Tank. Therefore, each sequence starts from the “all off” positions. You can turn the burners off and leave the Propane Tank on; however, we strongly recommend you to go ahead and turn the Tank off also.
To put it simply, the key is to be sure you have your burners off before you turn on the Propane. If you turn the burners on first the gas will not be pressurized in the gas line causing the Bypass to trigger. You see, in this case the system detects there is a gas leak; hence, the bypass triggers.
* When using the improper sequence, the regulator will trip because by turning the burners on 1st, you empty the lines of any propane which causes the low line pressure.
If after having deployed this fix the issue persists, it’s time to call your local BBQ Grill Repair Company. There are numerous other more advanced issues that can occur. For instance, you may have a blockage in the Venturis Tubes. A blockage like this is caused by char/grease build-up. You can decrease the likely hood of this ever happening by being sure to have a BBQ Grill Cleaning done regularly.
An OPD Cylinder Valve is indeed a part of your propane tanks’ inherent safety design. However, it does not have a “Bypass” as your regulator does, nor is it designed as a safety mechanism during usage. This device is required on all 4 to 40 pound DOT cylinders.
OPD stands for Overfilling Prevention Device and its first function is to do just that, prevent the user from overfilling the device. In addition, the device disallows Propane from flowing out of the cylinder if the triangular handwheel is opened and there is no gas line connected. It does this because there is no connected regulator to push open the valve’s orifice. Moreover, Propane OPD valves operate inside the bottle and are activated as the cylinders liquid propane rises in level pushing the float upward, therefore, stopping the flow of gas into the tank. This action is similar to that of a toilets float valve; once the water in the bowl rises to a certain level, the flow of water stops.
The OPD Valve is one of the main focuses regarding the fact that tanks are to be recertified 12 years after original manufacturer dates and every 5 years thereafter. Inside, there are what you can call “O-Rings” that need to be changed out at those predefined intervals. Also, the mechanism itself can be swapped out for a new one. Tampering with this device is NOT RECOMMENDED. If you suspect there’s an issue call your local propane delivery supplier and they will deal with it properly.
Has your propane tank valve gotten stuck yet again? This can put a serious damper if you’ve planned a BBQ, or literally anything that requires your propane tank. But here’s some good news: this article will tell you exactly how to unstick a propane tank valve.
Before we move onto the meat of the matter, you need to understand how your propane tank works. This applies to anything that runs on propane: fireplaces, water heaters, stoves, gas grills, and even RVs. Knowing how your tank operates will make it easier to troubleshoot minor issues.
A basic tank is filled with propane liquid and uses a special machine that forces the propane gas into the tank under pressure, turning it into its liquid form. It remains pressurized in the tank until the valve is released. When the valve is turned, the pressure decreases and the gas converts to vapor and escapes through the opening.
The propane gas is allowed to escape the canister under a certain pressure determined by the size of the valve. Large commercial propane tanks have multiple valves and gauges.
The main valves are the fill valves to refill the tank, a service valve to release the propane, and a relief valve. The relief valve prevents too much pressure from building up in the tank and exploding.
Tanks also have gauges that measure the level of liquid in the tanks called a float gauge, as well as a vapor recovery valve that can be used to release excess vapor in the tanks when getting it serviced.
The tanks are often closed very tightly to prevent leaks. If your propane tank won’t open after you bring it home the first time, try using a wrench or a pair of pliers. You can also unhook the tank from your stove and apply a bit of oil to the valve, before trying to yank it open with pliers.
Before you try to fix a propane safety valve (or any other tank valve), you need to identify the cause of the blockage. This will determine what you need to do to correct the issue.
The most important thing to bear in mind is that propane is highly combustible. When correcting a faulty tank valve, make sure you don’t puncture the tank and cause more damage. Safety is always a priority, so work in a ventilated area and do not light matches or lighters near your tank.
Set the propane tank on a steady, level surface. Make sure you are in a dry and cool area. Carefully check the tank for any signs of obvious damage and try to find the source of any possible leaks.
Wrap the rubber band around the outer edges of the valve to get a better grip on the blocked valve. Once you get a firm grip, twist firmly to loosen and dislodge the valve with your hand.
If this doesn’t work, spray a bit of oil or lubricant on the valve. Shake the valve back and forth to loosen it up, and then try to twist it open once again.
If the valve is still stuck, use a pair of pliers or a wrench to force it open. Grasp the edge of the valve with your pliers firmly and twist counterclockwise to open the valve. Try not to use too much pressure or as this can break the valve instead.
If your valves have rust or water damage, assess the situation. If it is still in the early stages, you can use baking soda and vinegar to get rid of the rust. However, if it is too far gone, you will need to replace the valve.
To avoid the fuss of a propane tank valve that needs to be dislodged, you can follow a few simple steps to prevent it from happening in the first place.
Don’t twist the valve closed too tightly. This might sound obvious, but people tend to close the valve really tightly, especially after a refill. Shut it tight, but don’t overdo it.
After buying a new tank or refilling your old one, smack the bottom of the tank on the ground once or twice. This will loosen the valve so you can open it more easily.
Don’t open the valve of a new cylinder rapidly as this can make it get jammed the next time. Instead, test the water and work it slowly and carefully.
If your propane tank leaks when connected, you most likely need a new valve. Check for the site of the leak by spraying soapy water at the valve, connection point, and pipes. If you see bubbles at the valve or connection, the gasket is broken and the valve requires replacing.
Soak the hose for a few minutes in warm soapy water to clean it. Use grease-cutting dish soap or something similar to break down accumulated oil and debris. Rinse the hose thoroughly under running water and allow it to dry.
The propane tank shut-off valve is your best bet during leaks if the hose or valve isn’t the one behind the leaks. The service or shut-off valve is the metallic spigot-like dial located under the tank cover and hooked to the top of the tank.
You need to use this valve to turn the gas off at the tank in the event of an emergency or leak. Always turn this valve to the right (clockwise), completely to shut off the gas.
This kind of valve is required on all large 4-to-40-pound commercial cylinders in vapor service. The OPD valve is a protective device and is exactly what it sounds like. It prevents the tank from overfilling.
Place the open jaws of the crescent wrench over the large bolt of the tank’s gas regulator. This is located at the meeting point of the propane tank and the gas regulator. Use the thumbscrew to grip the jaws around the large nut.
Then, loosen the nut with the wrench. Continue to remove the nut by hand until you can pull the neck of the regulator from the propane tank connection. You may catch a small whiff of gas as the regulator’s neck is pulled from the propane tank, but this is nothing to be worried about.
Remove the tank from the grill’s cart. In some models, you might have to loosen a safety strap. Store the empty tank in a safe and dry location, outdoors and well away from any flames.
It is perfectly normal to smell a little propane as tiny amounts can leak when the tank is in use. You can also smell the gas when the tank is nearly empty.
It is common for a propane tank to hiss. Hearing this sound is an indication that your tank is leaking so shut off all the valves and check for the location of the leak.
It is always a little scary when dealing with gas tanks, as we are well aware of the risks. However, knowing how to handle any kind of malfunctioning will make it much easier to deal with.
Once you know how to unstick a propane tank valve, you can loosen the valve or spigot without any trouble. And this will make the process of grilling much easier. Happy cooking!
Do you want to know how to reset the gas grill regulator? It can be because you turned the grill on to warm it up, hoping that the grill will be ready to cook by the time everyone arrives. Then you realized that the flame is weak, and the grill temperature only goes up to 250 or 300 degrees Fahrenheit. Started to panic? Read this to know the proper way to rest the gas grill regulator before calling your BBQ Grill Repair Company.
Why here? You’re right to think about why we have added a summary at the beginning of the article. The reason is, a glance will help you know that you’re at the right place to learn about regretting the propane regulators.
A gas grill regulator is a small device that is screwed onto an LPG or propane tank. It regulates the gas flow from the gas tank. It also includes a safety mechanism known as a bypass. The gas regulator consists of a ball and spring and automatically cuts off the gas supply when the hose is devoid of the back pressure.
Generally, it happens when there’s a leak. It can also be activated if the gas tank and one of the burners are turned on. You should turn off the gas tank and wait for a while before turning on the burners.
The grill regulators (or propane gas regulators) are a component of the gas grills that controls the gas flow from the fuel canister to the heating element. It also acts as a safety barrier between the high-pressure propane tank and the heating appliance.
In short, it brings the pressure of the propane down to a safe level. If the pressure is too low, the grill may not heat up. If it is too high, it may cause a flameout (or worse).
The regulator is bound to a propane tank to manage the gas flow to the burner of your grill. The higher the gas flow, the larger the flame, and thus the more heat. If the gas flow is low, the flame will be small, and the amount of heat will be low.
In addition, the regulator has what is called a bypass, which is a plastic mechanism that cuts off the gas supply when there is no pressure in the hose extending from the grill. This can be caused by a gas leak or by leaving the burners on for a long time.
All BBQ gas grills have a regulator, which, as the name implies, regulates the flow of propane gas. The regulator has a built-in safety mechanism called a bypass valve. This bypass valve system sits between the regulator and the propane tank.
Usually the system is in a locked state. This is the activated or tripped state of the safety mechanism. In some cases, this is caused by gas leakage, but in most cases, it is due to the user using an improper ignition method.
The safety device of gas regulators consists of a ball and a spring. The pressure from the propane tank pushes the ball against the spring. When it happens, a gas flow is established. If there’s a leakage or burners are left open, the reverse flow of the air pressure doesn’t let the ball displace from its position inside the regulator. As a result, propane from the LPG canister can’t pass through the safety device.
If you don’t light the grill in a certain way, the safety device will mistake it for a leak and reduce gas flow from the canister to less than 10% of normal. This condition is called “bypass.” When the gas supply is reduced, the grill cannot be brought up to its normal temperature, and in some cases, the grill will not light.
Wait a few seconds for the hose to build up pressure before doing anything else. This pressure will push the equipment in and give you the “all clear” to operate normally. It should be noted that allowing the pressure to build-up is the most significant part of the entire process.
After a short wait, turn the appropriate burner to start/high and press the igniter button to ignite, just as you would with a normal grill. The actual ignition method will vary depending on your particular model. Please refer to your owner’s manual for details.
Light all main burners, turn the temperature to high, and close the lid. After about 10-15 minutes, if the temperature reaches 500-550℃, the liquid propane grill is working properly.
Basically, the key is to always turn off the burner before you turn on the liquid propane tank valve. If you turn on the burner first, the gas won’t be pressurized in the gas line, and the bypass will be activated.
To the system, it looks like there is a leak, so the bypass is activated or triggered. (Even if there is no gas leak, the system will think there is a leak because of the low back pressure.)
Side note:If used in the wrong order, the regulator will trip. Turning the burner on first will empty the propane line, resulting in low line pressure.
In most cases, performing a propane regulator reset will get the job done for you. However, sometimes, especially if there’s a severe issue with the propane regulator, resetting the regulator isn’t the option, and you’ll have to replace it.
It’s not necessary the failure to ignition can indicate that you need to reset the regulator. In fact, low temperature can also be the reason for propane regulators in need of a reset.
Also, please note that the flame should always be blue. If it’s not and you’re constantly getting the yellow flame, it’s problematic, and you can go ahead either clean your burner tubes or reset the gas regulator.
If the gas regulators continuously trip, there may be a leak in the hose. Close the valve on the gas tank and disconnect the regulator and gas line from the propane tank. Immerse the regulator in a solution of soap and water, then attach the regulator and hose back to the gas container.
Make sure the burners on the grill are “off,” and the valve on the tank is turned on. Soap bubbles will indicate the location of any leakage in the regulator or hoses. Replace the regulator or hose as necessary.
Now that we know what the problem is with the propane regulator, let’s try to come up with a solution. Of course, this assumes that you have checked your gas container to see if it simply needs to be replaced with a new propane tank.
Slowly turn on the supply from the fuel container by rotating the valve counterclockwise.Make sure you do it veryslowlyto avoid tripping the regulator. It should take 20-30 seconds.
When it’s about cooking on your grill, a tip-top gas regulator can guarantee the constant flow of heat for your BBQ and save you from distress. The regulator reset call, however, needs the right identification of the problem first. It might be your grill regulator demands to be replaced, and working on the valves can be of no help. You can take the right steps by following this quick guide. Hence, if your grills fail to serve your outdoor cooking with sufficient temperature, follow this expert guide on how to reset the gas grill regulator.
Check that the hose attachment is properly connected to the propane tank, and double-check that the screw-on valve is tightened. Some propane tanks have safety features that won’t allow gas to escape from the canister unless the hose connection is tightly secured with the gas release mechanism.
Take a look at your connector. If it’s less than an inch long, it won’t be long enough to depress the check valve inside the valve. In this case, you’ll need a new connector that’s over an inch long.
If your valve is turned all the way on, the tank may not release propane. This is a safety feature. Start over, turning the valve only once, then igniting the grill.
If none of these actions work, it’s possible that you have a faulty regulator, which stops the flow of propane. In this case, it’s best to get a new hose with a regulator, and try again.
One thing you should pay attention to is the propane tank’s safety relief valve. All propane tanks, including the cylinders you use for your BBQ grill, are required by law to have pressure relief devices to allow for the release of excess pressure in the tank.
A spring keeps the safety relief valve closed as long as the pressure inside the tank is at a safe level. If the pressure in the tank reaches the same amount of pressure of the spring, the safety relief valve is opened. If that happens, you’ll hear a hissing sound coming from the tank. In instances where the pressure in the tank is much higher than that of the spring, the valve will fully open. You’ll hear pop if that occurs.
Your propane tank needs to have room for the propane inside it to expand. That is why your propane tank is filled to 80% of its capacity. The 20% of the tank that is empty space allows the propane to safely expand.
That expansion is why propane tanks are white or beige. Light colors reflect heat to minimize expansion. Dark colors retain heat and can cause the propane inside your tank to expand to dangerous levels. So, even if your propane tank doesn’t go with the color of your siding, leave it alone.
Gauges, regulators, valves … welcome to your propane tank! If you’ve only used propane to power a gas grill in the past, the larger tanks may be intimidating. It can seem like a whole new world at first, especially if you’re used to powering your home using other fuel sources like natural gas, whose components may not be as visible. And while your propane supplier often handles a lot of the periodic propane tank maintenance and refilling, it’s a great idea to know the basics — especially if you own your own tank. No worries — we’ll make it easy for you. So you can feel confident and secure managing the day-to-day operations of living with propane.
Here’s a quick glossary ofpropane tank parts along with their functions — plus a few tips for making sure your propane tank stays in good working order.
PropaneFill Valve: When your propane is delivered, this is the valve that the technician attaches to the fuel hose. The hose from the truck connects to this valve. The hose end coupling screws into the valve with a gasket to create a reliable seal that prevents gas from escaping.
Service (Shut Off) Valve: Essentially the master switch to the propane supply, the service valve is the point at which propane gas enters the piping system to supply all the appliances that connect to it.
Float Gauge Assembly:The float gauge shows the volume of propane in the tank. Sometimes called a dial gauge, the float gauge is made of several parts: a mechanical float that lives inside the tank (much like the float you’d see if you lift the lid off your toilet’s water tank) connected to a reader on the outside of the tank that displays the liquid level (this may be a numeric gauge or a visual one color coding for safe, under-, and over-fill levels). It doesn’t show the exact amount of liquid in the tank, but it is reliable for everyday monitoring of your tank’s propane level.
To check the approximate propane level in your tank, look at the float gauge. It will be a round (or roundish) device on the tank (see image above) with a needle over a range of numbers or graphic indicators. The numbers will range from 5 to 95—indicating a percentage of volume, not the number of gallons remaining. If you see a level below 30, it means that your tank is getting low and needs to be refilled.
If you’re an AmeriGas customer, you may also have a remote tank monitor that automatically transmits the tank’s percentage to us every day. You can check your tank’s current status—without looking at your tank—by logging into your AmeriGas account.Learn more about our online services.
Relief Valve: This is the safety relief mechanism designed to vent propane in the event that pressure builds — for example, if the heat rises very suddenly to an extreme temperature (as might happen in a forest fire or other emergency situation). A spring inside the valve is designed to release if the pressure inside the tank builds to a certain level, at which point the valve will open slightly and start to hiss. If pressure rises excessively, the valve will open completely. The relief valve allows pressure to be released quickly and safely. All propane tanks are required by law to have a relief valve. You may also hear it called a pop-off valve or a pressure-venting valve.
FixedLiquid Level Gauge: Also known simply as a fixed liquid level gauge or the bleeder valve, this is the only tank component that gives a precise measure of how much liquid propane is in the tank. It’s used only by certified propane service providers when filling the tank — and even then, it’s used only to monitor, not to refill (propane goes into the tank through the fill valve).
Vapor Return Valve: Also known as the vapor equalizing connection or vapor equalization valve, this feature is required on all ASME propane tanks. They are usually deployed in the event that the liquid in the container becomes very overheated and must be evacuated from the container.
Liquid Withdrawal Valve: Used by technicians to withdraw liquid propane from the tank so it can be moved or disposed of. Note: Never attempt to remove liquid propane from a tank on your own. This should only be done by a professional using specialized equipment.
PropaneRegulator:Though they come in many shapes and sizes, the function of all propane regulators is the same — they maintain a safe and effective level of pressure on propane within the tank. This helps keep the flow steady and usable. These components make a persistent humming noise when operating — don’t worry, it’s normal.
You’re aware of what your tank should look like when it’s “all systems go” — as well as some important warning signs that will tell you it’s time to contact a professional. Armed with these basic terms and tips, you’re set up for propane success.
Safety Note: We do not recommend attempting any propane system adjustments, repairs, or maintenance on your own. Only certified propane professionals are equipped with the gear and knowledge to properly assess and address propane systems safely.Please contact us for more information and service.
I meant to post that but was at work and didn"t have time. Glad you got the answer. The check valve that caused your problem drastically reduces propane flow in case a vehicle is in a accident and the lines are ruptured. It is triggered by excessive gas flow. In the case of a system that has no pressure in it (ie: a gas appliance was replaced or serviced), when you open the valve the gas rushes out triggering the safety valve. So, aloways open the tank valve slowly when system is not pressurized. You can simply tiurn the valve off, wait one minute then turn it back on slowly to reset it.
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In the manufacturing industry, we’re taught to look at the big picture when it comes to troubleshooting. If a pressure relief valve experiences failure, is releasing pressure before a system reaches maximum pressure, or is constantly leaking or chattering, it’s always best to assume that there’s something wrong with the system.
When maintained properly, a pressure relief valve can stay in service for up to 30 years, and if you’ve been having your valves tested regularly, it’s likely that there’s something else in your system that’s to blame. That said, pressure relief valves can and do fail, and it’s important to be able to recognize the signs in order to quickly solve the problem, and keep your facility safe. Here are 3 signs of pressure relief valve failure to watch out for when you’re troubleshooting your facility’s system:
If your system isn’t reaching pressure, this could be a sign of pressure relief valve failure. In some cases, this could be fixable. If the valve was calibrated to the wrong set pressure, it could simply be releasing early. This happens occasionally when changes are made to your facility’s plant design, and technicians forget to recalibrate pressure relief valves for the system’s new normal operating pressure. Your valve technicians can go in and adjust the valve’s set pressure to address this issue.
If that doesn’t solve the problem, and all other aspects of your system seem to be functioning properly, then it’s possible that your pressure relief valve needs to be changed. After years of service, the valve could have become damaged or eroded by dirt and debris in the environment, blocking the valve from fully closing. This often causes chattering, where the valve isn’t fully open, but is opening and closing rapidly, preventing it from properly doing its job.
When your system cannot reach pressure, you’ll likely experience production slowdown, if not total downtime. It’s good to know that checking your pressure relief valves can help you determine the problem.
Pressure relief valves and safety relief valves are what keep your facility safe. In the event that your system builds up above the maximum pressure for safe functionality, safety relief valves open up to let off additional pressure, keeping your facility, your employees, and your equipment safe.
If your system is above pressure and your pressure relief valves have not released, this is likely a functional pressure relief valve failure. Again, you’ll need to make sure that the valves are set to the correct set pressure, and you’ll want to take a look at the big picture of your system to understand why it’s functioning overpressure in the first place. Outside of those two concerns, if your pressure relief valves haven’t released, it’s likely that they’ve failed.
Contaminants, like dirt, lint, rust, sludge, or even the misalignment of the valve can cause the pressure relief valve to stick. At this point, you might see that your system is above pressure, or you’ll notice other pressure relief valves in the system releasing to make up for this valve’s malfunction.
While the other two signs are pretty obvious, this last sign is more noticeable when you’re directly inspecting your pressure relief valves. Leaking valves are a problem, and can contribute to slower, less efficient production, but they can be more difficult to notice as their effect on the entire system can be much smaller. This is part of the reason that preventative valve testing and maintenance is so important.
If your pressure relief valve has no pressure, it’s likely that the balance hole has become plugged, the spring is broken, or the valve simply has a loose fit. In the case of a loose fit or broken spring, replacement is a must. The valve isn’t able to function properly within your system, which means it’s not protecting your facility, your employees, or your equipment in the event that there is a larger problem.
Pressure valve leakage is a little more complicated to troubleshoot, as there are a variety of potential causes. It could be the valve itself, it could be that misalignment is causing a failure to reseat after a correct opening, or it could be that there is greater pressure in your system than the valve’s set pressure. A quality inline safety relief valve testing system can help you here. Systems like AccuTEST offer a leak check capability that allows you to test specifically for pressure leaks.
The greatest takeaway from this article should be that a malfunctioning pressure relief valve is most often a symptom of a greater problem, rather than a problem itself. As we mentioned earlier, pressure relief valves that are properly maintained can last for up to 30 years. In most cases, it’s important to look at the “why” behind pressure relief valve failure, rather than just replacing the valve in question.
This article from the Journal of Emerging Technology and Advanced Engineering provides a helpful flowchart outlining the troubleshooting procedure to take in the event that you experience any sort of pressure relief valve failure.
If your facility is having trouble diagnosing a pressure relief valve failure, inline testing can help. Instead of removing the valve and either replacing it or sending it out for testing, use inline testing equipment like the AccuTEST system to quickly and efficiently test your pressure relief valve and safety valve’s functionality. You’ll get accurate, real-time results helping your facility get back on track quickly, and safely. For more information about AccuTEST, give us a call at 616-394-1401 or request a live demo today!
You are probably turning on your propane tank and torch kit too quickly. There is a safety valve located in the P.O.L. fitting that connects your hose to your propane tank. This feature is there to restrict propane in the event of an accident such as the hose being cut or damaged. If the kit is turned on too quickly the safety valve is activated and will restrict the flow of propane resulting in a very small, flickering, unusable flame. Note:(You do not want any added fittings, regulators, gauges, etc between your POL fitting and tank. The POL fitting will screw directly into the propane tank, left hand thread.)
Starting with everything off and closed (Propane tank and needle valve) SLOWLYcrack the knob of your propane tank about ¼ to ½ of a turn. This will provide plenty of propane flow, depending on the level of propane in your tank, to provide a large useable flame. Next, you need to WAITabout 5-10 seconds for the propane to fill the hose. You will then slowly crack your adjusting needle valve about ½ a turn, and then proceed to light the torch. Following this procedure (also listed in your torch kit"s instruction booklet) will prevent the safety valve from engaging and prohibiting your use. If you find that you have turned your kit on too quickly, shut everything off and give the P.O.L. safety feature time to reset (about 1 minute). See also instructions for clearing your Torch Kit"s orifice. HINT: Neither the tank valve nor the needle valve on the torch needs to be opened all the way to get a useable flame.You do not want any added fittings, regulators, gauges, etc between your POL fitting and tank. The POL fitting will screw directly into the propane tank, left hand thread. See Torch Manual here.View P.O.L. video here.
There is an orifice located inside your torch that may be plugged. In the Mini Dragon™ torch, there is an orifice at the bottom of the torch were the flame comes out, as well as in the fitting that screws into your handle. In other torch kits, the orifice is located at the bottom of the torch only. The orifice is the pin sized hole in the middle of the fitting. If this hole is restricted, the propane cannot properly flow through the torch. With the torch kit turned off and the hose disconnected from the propane tank, locate the orifice and clear the area of debris such as cob webs, rust and dirt. You may use a small piece of wire, or compressed air to clear the orifice. NEVER use water as this may disrupt the performance of your torch kit. See also instructions for properly starting your torch kit. Instructional Manual here.
If your flame goes out when you try to flame your weeds, you may be holding the torch to close to the ground and/or weeds. Fire needs oxygen to burn so it is easy to snuff out the flame if you get too close, especially for smaller flame weeding models. Try holding your torch kit farther away.
This is your pipe thread sealant to be applied to all connections of your propane torch kit, except the P.O.L. Excess Flow valve to your propane tank. See your instruction manual for instructions on properly testing your torch kit for leaks. The Weed Dragon® and Mini Dragon™ do not require application of pipe thread sealant as these units arrive assembled. Instructional Manual here.
The fitting that screws into the propane tank (P.O.L. Excess Flow Valve) has a left hand thread therefore will screw into the tank to the left, instead of most threads that screw to the right. It will screw into the inside of the propane tank valve. This P.O.L. fitting will fit any standard propane tank, however may not screw all the way into the tank depending on the style of tank that you have. Be sure that the P.O.L. fitting fits snug into the propane tank if there are threads exposed. You do not want any added fittings, regulators, gauges, etc between your POL fitting and tank. The POL fitting will screw directly into the propane tank, left hand thread. Instructional Manual here.
There could be exposed threads at every connection of your assembled torch kit. For your protection, all Red Dragon Vapor Torch Kits include a capsule or packet of pipe thread sealant. Always apply this to all connections (except the P.O.L. fitting to the propane tank) when assembling your torch kit. Always leak test you torch before lighting by spraying soapy water on all connections, with the propane valve open (only a ¼ of a turn) but your torch kit NOT lit. If you have a leak, turn off the propane tank, correct the connection and retest before proceeding to light your torch kit. Instructional Manual here.
The squeeze valve feature allows you to set a low pilot setting that when the handle is squeezed you will get a full flame. There is always the option to bypass the squeeze valve for a constant full flame with the adjusting needle valve. The squeeze valve can be added to your torch kit later as the need arises. See the Squeeze Valve here.
The only unit that comes standard with a propane tank is the Backpack unit. The 10# tank that is designed to mount on the backpack frame is Flame Engineering specific and will need to be taken to your local propane dealer for filling. All other hand held torches are recommended to operate with a standard 20# propane tank, commonly used with propane grills. These propane tanks can be found at your local hardware stores, retail chains or gas stations. The Mini Dragon™ Model# VT1-32C is designed for operation with a one pound cylinder commonly found in camping departments and gas stations. The Mini Dragon™ unit can be modified with a hose hookup kit (Model# SL-32C) to operate with a larger propane cylinder. View video here.
The longevity of your propane tank depends on the size of torch and propane tank. Most of our hand held torch kits require a 20# propane cylinder which will last from 45mins - 2 hours depending on a few different factors such as your torch kit size, outside air temperature, etc. The Mini Dragon™ operating on a 1# cylinder will last 1-2hrs. It is not necessary to have your needle valve & propane tank wide open to get a useable flame. This will extend your flaming time.
Please remember you are working with a live flame and flammable propane tank. Common sense is key when operating your flame weeding torch kit. We recommend flaming your weeds in the morning when the air and ground is dewy. Never flame conifers (evergreens, etc.) as they are highly flammable. You may also have a garden hose close for comfort. Learn more here.
Yes, however you don"t want to! You only want to heat the leaves of the weed in need of removal. If the weed is "burned to a crisp", the plant will shut down its photosynthesis system (process in which a plant produces its energy to survive and thrive), only to grow back from the unharmed root a few days later. The flaming process is a slow kill. By heating the leaves, you disrupt the structure of the cells therefore killing the plant and the roots from which it grows. It will take only a few days for weeds to dry up. Learn more here.
Yes! Much like chemicals, the heat and flame does not know desirable from undesirable vegetation. If you must get close to plants you do not want to damage, consider using a barrier, such as a shovel, to shield them from harm. Learn more here.
Poisonous weeds are not to be flamed! The vapor caused when flaming poisonous weeds is released into the air and can land on your skin causing irritation, as well as inhaled which may cause serious health issues. Learn more here.
So, tonight’s the big night. Family and friends are on their way to celebrate an occasion. You turn on the grill to preheat it so that by the time everyone arrives the grill will be ready for grilling. Then you notice the flame is low, and that the grill is only heating up to 250 or 300 degrees Fahrenheit – or maybe it’s not even igniting!!! Before you panic and call your local BBQ Grill Repair company, read this …
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* Side note about the shut down procedure. The following ignition procedures are written assuming you are turning the burners off 1st, then the Propane Tank. Therefore, each sequence starts from the all off positions. While it is acceptable to turn the burners off and leave the Propane Tank on, we strongly recommend you to go ahead and turn the Tank off also.
Basically, the key here is to be sure to have your burners off before you turn on the Propane. This is because if you turn the burners on first the gas will not be pressurized in the hose causing the Bypass to trigger. To the system, it appears there is a gas leak; hence, the bypass triggers. (Even though there is no leak; because the back pressure is low the system will think there is.)
* When using the improper sequence, the regulator will trip because by turning the burners on 1st, you empty the lines of any propane which causes the low line pressure.
So now you know the problem, let’s get to the solution. Of course, we’re assuming you have checked your Propane Tank to see if you simply need a new Propane Tank Exchange.
If this solution availed no result, it’s time to call your local BBQ Grill Repair Company. There are numerous other more advanced issues that can occur. For instance, you may have a blockage in the Venturis Tubes. A blockage like this is caused by char/grease build up. You can decrease the likely hood of this ever happening by being sure to have a BBQ Grill Cleaning done regularly.