spiral strand wire rope manufacturer
A spiral strand is a composite of multiple layers of helically twisted steel wires. Layers are spun in opposite directions providing constructional and torque stability. The use of high strength steel wires makes it a good candidate as tension member in static applications. Our proprietary Bridon-Bekaert blocking compound fills the cable on the inside, reducing the impact of steel-steel contact, and adding an additional barrier against corrosion.
We offer a wide range of high-quality structural ropes for critical projects and installations around the world. Our wire ropes meet the highest standard in terms of safety and performance. Specially designed spiral strands and full locked coil, manufactured under controlled quality measures, are available in different sizes and grades in conformance to national and international specifications.
Usha Martin has more than six decades of expertise in offering superior quality prestretched locked coil bridge ropes, along with requisite end fittings in a ready-to-install condition. The bridge ropes are supplied with end fittings having desired lengths within a specified tolerance to meet the exact requirements of our customers.
Wire rope manufacturers produce their products in order to provide a high load capacity, versatile alternative to weaker ropes like manila rope or hemp rope. Wire rope products are used for a wide variety of motion transmission applications, among them: lifting, baling, tie down, hoisting, hauling, towing, mooring, anchoring, rigging, cargo control, guidance and counterbalance. They can also be used as railing, fencing and guardrailing.
Wire rope is a must-have for many heavy duty industrial applications. From mining to forestry to marine and beyond, there’s wire rope for almost every job. Some of the many industries in which wire rope is popular include: construction, agriculture, marine, industrial manufacturing, fitness, sports and recreation (plastic coated cables for outdoor playground equipment and sports equipment), electronics, theater (black powder coated cables for stage rigging), mining, gas and oil, transportation, security, healthcare and consumer goods.
Wire rope as we know it was invented just under 200 years ago, between 1831 and 1834. At that time, the goal was to create a rope strong enough to support work in the mines of the Harz Mountains. Invented by Wilhelm Albert, a German mining engineer, this wire rope consisted on four three-stranded wires. It was much stronger than older rope varieties, such as manila rope, hemp rope and metal chain rope.
While studying at Freiburg School of Mines, a man named L.D.B. Gordon visited the mines in the Harz Mountains, where he met Albert. After he left, Gordon wrote to his friend Robert Stirling Newall, urging him to create a machine for manufacturing wire ropes. Newall, of Dundee, Scotland, did just that, designing a wire rope machine that made wire ropes with four strands, consisting of four wires each. After Gordon returned to Dundee, he and Newall, along with Charles Liddell, formed R.S. Newall and Company. In 1840, Newall received a patent for “certain improvements in wire rope and the machinery for making such rope.”
In 1841, an American manufacturer named John A. Roebling began producing wire rope for suspension bridges. Soon after, another set of Americans, Josiah White and Erskine Hazard, started incorporating wire rope into coal mining and railroad projects, forming Lehigh Coal & Navigation Company (LC&N Co.). In 1848, wire rope from their wire rope factory in Mauch Chunk, Pennsylvania provided the lift cables needed to complete the Ashley Planes Project. This project sought to improve the performance and appearance of the freight railroad that ran through Ashley, Pennsylvania, by adding lift cables. This increased tourism and increased the railroad’s coal capacity. Before, cars took almost four hours to return; after, they took less than 20 minutes.
Wire rope likewise changed the landscape (again) in Germany, in 1874, when an engineering firm called Adolf Bleichert & Co. used wire rope to build Bi-cable aerial tramways. These allowed them to mine the Ruhr Valley. Several years later, they also used wire rope to build tramways for the German Imperial Army and the Wehrmacht. These tramways were wildly successful, opening up roads in Germany and all over Europe and the USA.
Since the 1800s, manufacturers and engineers have found ways to improve wire rope, through stronger materials and material treatments, such as galvanization, and different rope configurations. Today, wire rope makes possible many heavy industrial processes. It has become a necessity of the modern world.
Strands are made by tightly twisting or braiding individual wire together. One strand could have anywhere between two and several dozen wire filaments depending on the necessary strength, flexibility, and weight capacity.
One of the most dynamic elements of wire cables is the inner core. The strands are wrapped around the core, and it can be made of different metals, fibers, or even impregnated fiber materials. For heavy applications, cores are often made of a different strand of wire called an independent wire rope core (IWRC). An IWRC has a considerable amount of flexibility and it is still very strong. In fact, at least 7.5% of the strength increase in a wire rope can be attributed to an IWRC.
While they sometimes use other metals, like aluminum, nickel, copper, titanium, and even bronze for some applications, manufacturers primarily produce wire rope from steel. This is because steel is very strong and stretchable. Among the most common types they use are: galvanized wire, bright wire, stainless steel and cold drawn steel.
Of the wire rope steels, cold drawn carbon steel wire is most popular, although stainless steel wire rope is sometimes employed as well. Stainless steel rope is most popular for its anti-corrosive properties. Bright wire rope, a type of ungalvanized steel wire rope, is also popular. For added strength and durability, galvanized steel wire rope/galvanized steel cables are a very popular choice. Galvanized aircraft cable, for example, is always a must in aerospace.
When choosing or designing a custom wire rope for your application, suppliers consider factors such as: the environment in which the rope will function, required rust resistance, required flexibility, temperature resistance, required breaking strength and wire rope diameter. To accommodate your needs, manufacturers can do special things like: make your rope rotation resistant, color code your rope, or add a corrosion resistant coating. For instance, sometimes they specially treat and coat a cable with plastic or some other compound for added protection. This is particularly important to prevent fraying if the wire rope is often in motion on a pulley.
Manufacturers and distributors identify the differences in wire cable by listing the number of strands and the amount of wires per strand so that anyone that orders understand the strength of the cable. Sometimes they are also categorized by their length or pitch. Common examples of this include: 6 x 19, 6 x 25, 19 x 7, 7 x 19, 7 x 7, 6 x 26 and 6 x 36.
More complex wire rope identification codes connote information like core type, weight limit and more. Any additional hardware like connectors, fasteners, pulleys and fittings are usually listed in the same area to show varying strengths and degrees of fray prevention.
Cable wire rope is a heavy-duty wire rope. To give it its high strength, manufacturers construct it using several individual filaments that are twisted in strands and helically wrapped around the core. A very common example of cable wire rope is steel cable.
Spiral rope is made up an assemblage of wires with round or curved strands. The assemblage features at least one outer layer cord pointed in the opposite direction of the wire. The big advantage of spiral ropes is the fact that they block moisture, water and pollutants from entering the interior of the rope.
Similarly, stranded rope steel wire is made up of an assemblage of spirally wound strands. Unlike spiral rope, though, its wire patterns have crisscrossing layers. These layers create an exceptionally strong rope. Stranded rope may have one of three core material types: wire rope, wire strand or fiber.
Wire rope chain, like all chains, is made up of a series of links. Because it is not solid, wire rope chain is quite flexible. At the same time, it is prone to mechanical failure.
Wire rope slings are made from improved plow wire steel, a strong steel wire that offers superior return loop slings and better security. The plow wire steel also shields rope at its connection points, which extends its working life. Wire rope slings, in general, provide their applications with increased safety, capacity and performance. Wire rope sling is a rope category that encompasses a wide range of sub-products, such as permaloc rope sling, permaloc bridle slings and endless slings. These and other wire rope slings may be accompanied by a wide variety of sling terminations, such as thimbles, chokers and hooks.
Wire rope offers its user many advantages. First, design of even distribution of weight among strands makes it ideal for lifting extremely heavy loads. Second, wire rope is extremely durable and, when matched properly to the application, can withstand great stress and elements like corrosion and abrasion. In addition, it is very versatile. Its many iterations and the ways in which the rope can treated means that users can get rope custom fit for virtually any application.
Depending on the type of wire rope with which you are working and your application, you may want to invest in different accessories. Among these accessories are: wire rope clips, steel carabiners, fittings, fasteners and connections.
To ensure that your wire rope quality remains high, you must regularly inspect them for wear and degradation. The right wire rope should be selected for a particular use. Watch out for performance-impacting damage like: rust, fraying and kinks. To make sure that they stay in tip-top shape, you should also clean and lubricate them as needed. Check for this need as a part of your regular inspection.
Rope care is about more than inspection. It’s also about making an effort to use and store them properly every time you use them. For example, never exceed your rope’s rated load and breaking strength. Doing so will not only cause the weakening of your cable, but it may even cause immediate breakage. In addition, always store your wire rope cable in a dry and warm area, away from those elements that could cause premature rusting or other damage. Finally, always carefully wind your wire rope when you’re done with it, so as to avoid kinks. If you follow all these tips and treat your wire rope assemblies well, they will reward you with a long and productive service life.
Always make sure that you purchase wire rope that matches your industry and regional standards. Some of the most widely referenced standards organizations for wire rope include: ISO, ASTM International and OSHA. Talk over your specifications and application with your wire rope supplier to figure out what’s best for you.
If you’re in the market for a wire rope or a wire rope assembly, the best way to know you’re getting something that will both perform well and be safe if by working with a vetted professional. Find one among the list we’ve provided on this page. Check out their profiles to get an idea of the services and products they offer. Pick out three or four to whom you’d like to speak, and reach out. Talk to them about your specifications, standard requirements and budget. Ask about lead times and delivery options. Once you’ve spoken with all of them, compare and contrast their answers. You’ll know you’ve found the one when you talk to a wire rope company that is willing to go above and beyond for your satisfaction.
Bethlehem Structural Strand is an arrangement of wires laid helically around a center wire to produce a symmetrical cross section. Structural strand is used as a load-carrying tension member where great flexibility and bending are not major requirements. For any given diameter, wire strand is the least flexible of steel cables. Structural strand provides a high strength-to-weight ratio, a high modulus of elasticity and a small diameter-per-unit strength. These are the features that permit strand to adapt so successfully to structural applications. WW manufactures Bethlehem Structural Strand to meet ASTM Specification A586, and we have the capability to manufacture strand as large as 5-1/2"diameter. Refer to Table 1 for structural strand data.
Bethlehem Structural Wire Rope consists of six strands made from zinc-coated wire with strands laid helically around a core, such as another strand or smaller wire rope. Structural wire rope provides greater flexibility when compared with coarse strand constructions and is generally the structural cable of choice where bending ability is an important requirement, such as forming flemish eye ends (drop terminals). WW manufactures Bethlehem Structural Wire Rope to meet ASTM Specification A603, and has the capability to manufacture wire rope as large as 7"diameter. Refer to Table 2 for Bethlehem Structural Wire Rope data.
Wirerope Works, Inc. offers SS-265™, a high strength structural strand designed specifically for use in tower applications. Compared with standard structural strand, SS-265 offers an increase in minimum breaking force of 15% above the values for strand manufactured to specification ASTM-A586. Using SS-265 also offers these advantages:
Reduced Structural Strand Diameter—Now that designers can utilize a smaller diameter strand for the guying system, SS-265 offers a lower cost per foot, allowing the user to cut valuable dollars from the cost of a project.
Smaller Fittings—Many fittings manufactured for standard strand may be used with the SS-265, thereby offering a lower cost per unit and adding further cost reductions.
For users who opt to use SS-265 without downsizing the diameter of the strand, other benefits apply. For example, using a 2-inch diameter as an example, the minimum breaking force increases from 245 tons to SS-265’s 282 tons. The higher strength results in an increased design factor of the guying system. SS-265 also may be used in other applications where structural strand manufactured to ASTM-A586 is utilized. Please contact your WW regional sales manager or customer service representative for further information.
To ensure quality of all Bethlehem Wire Rope and Strand products, WW utilizes Statistical Process Controls (SPC). In doing so, we are able to test and certify the following:
A wire rope is a type of cable that includes several wire strands laced together to form a single wire. Generally, both the terms “wire” and “rope” are used interchangeably with “wire rope”; however, according to the technical definition, to be labeled a wire rope, the cable must have a thickness of at least 9.52 mm. As a versatile, high load capacity alternative to natural fiber ropes such as hemp and manila, wire rope provides motion transmission through nearly all angles, tie down, counterbalance, guidance, control, or lift.
Modern wire rope was invented by Wilhelm Albert, a German mining engineer, between 1831 and 1834. He developed them in order for work in the mines in the Harz Mountains. This rope replaced weaker natural fiber ropes, like hemp rope and manila rope, and weaker metal ropes, like chain rope.
Albert’s rope was constructed of four three-stranded wires. In 1840, a Scot named Robert Stirling Newall improved upon this model. A year later in the United States, American manufacturer John A. Roebling started producing wire rope, aimed at his vision of suspension bridges. From there, other interested Americans, such as Erskine Hazard and Josiah White, used wire rope in railroad and coal mining applications. They also applied their wire rope techniques to provide lift ropes for something called the Ashley Planes project, which allowed for better transportation and increased tourism in the area.
Approximately twenty-five years later, back in Germany in 1874, the engineering firm Adolf Bleichert & Co. was founded. They used wire rope to build bicable aerial tramways for mining the Ruhr Valley. Years later they built tramways for both the Wehrmacht and the German Imperial Army. Their wire rope systems spread all across Europe, and then migrated to the USA, concentrating at Trenton Iron Works in New Jersey.
Over the years, engineers and manufacturers have created materials of all kinds to make wire rope stronger. Such materials include stainless steel, plow steel, bright wire, galvanized steel, wire rope steel, electric wire, and more. Today, wire rope is a staple in most heavy industrial processes. Wherever heavy duty lifting is required, wire rope is there to facilitate.
Wire rope is strong, durable, and versatile. Even the heaviest industrial loads may be lifted with a well-made wire rope because the weight is distributed evenly among constituent strands.
There are three basic elements of which wire ropes are composed: wire filaments, strands, and cores. Manufacturers make wire rope by taking the filaments, twisting or braiding them together into strands, and then helically winding them around a core. Because of this multiple strand configuration, wire rope is also often referred to as stranded wire.
The first component, the filaments, are cold drawn rods of metal materials of varying, but relatively small diameter. The second component, the strands, can individually consist of as few as two or as many as several dozen filaments. The last component, the core, is the central element around which strands are wrapped; wire rope cores maintain a considerable amount of flexibility, while increasing strength by at least 7.5% over the strength of fiber core wire ropes.
The helical winding of the strands around the core is known as the lay. Ropes may be right hand lay, twisting strands clockwise, or they may be left hand lay, twisting strands counter-clockwise. In an ordinary lay, the individual strands are twisted in the opposite direction of the lay of the entire rope of strands to increase tension and to prevent the rope from coming unwound. Though this is most common Lang"s lay has both the strands and the rope twisted in the same direction while alternate lays, as the name suggests alternate between ordinary and Lang style lays. While alternative rope designs are available, the helical core design is often favored, as it allows a wire cable to hold a lot of weight while remaining ductile.
There are many design aspects that wire rope manufacturers consider when they are creating custom wire rope assemblies. These include: strand gauge (varies based on application strength, flexibility, and wear resistance requirements), wire rope fittings (for connecting other cables), lay, splices, and special coatings. Specially treated steel cable and plastic coated cables, for instance, are common to many application specific variations of wire rope such as push pull cable assemblies used in transferring motion between two points.
Suppliers typically identify wire cable by listing both the number of strands and the amount of wires per strand respectively, though stranded cable may alternatively be measured by their lay and length or pitch. For example, a door-retaining lanyard wire rope is identified by its 7 x 7 construction, and wire rope used for guying purposes is identified by its 1 x 19 construction. The most common types are 6 x 19, 6 x 25, 19 x 7, 7 x 7, 7 x 19, 6 x 26, and 6 x 36.
An ungalvanized steel wire rope variety. This uncoated wire rope can also be designed to resist spinning or rotating while holding a load; this is known as rotation resistant bright wire rope.
Also called a coiled wire rope, a coiled cable is a rope made from bundles of small metal wires, which are then twisted into a coil. Wire rope and cable can come in a huge variety of forms, but coiled cables specifically provide the benefits of easy storage and tidiness. Unlike other wire ropes, coiled cables do not require a spool for storage. Because it has been coiled, the cable will automatically retract into its spring-like shape when it is not in use, making it incredibly easy to handle.
A type of high strength rope, made of several individual filaments. These filaments are twisted into strands and helically wrapped around a core. One of the most common types of wire rope cable is steel cable.
Wire rope made not as one solid piece, but as a piece made up of a series of metal links. Wire rope chain is flexible and strong, but it is more prone to mechanical failure than wire rope.
Push pull cables and controls are a particular type of control cable designed for the positive and precise transmission of mechanical motion within a given system. Unlike their counterpart pull-pull cables, these wire rope assemblies offer multidirectional control. Additionally, their flexibility allows for easy routing, making them popular in a number of industrial and commercial applications.
Iron and steel are the two most common materials used in producing wire ropes. A steel wire is normally made from non-alloy carbon steel that offers a very high strength and can support extreme stretchable forces. For even more strength and durability, manufacturers can make stainless steel wire rope or galvanized steel wire rope. The latter two are good for applications like rigging and hoisting.
Technically, spiral ropes are curved or round strands with an assemblage of wires. This gathering of wires has at least one cord situated in the opposite direction of the wire in the outer layer of the rope. The most important trait of this rope is that all the wires included are round. The biggest benefit of this category of rope is that it does not allow the entrance of pollutants, water, or moisture.
Contain an assemblage of strands placed spirally around a core. Stranded rope steel wire patterns have different layers that cross each other to form an even stronger cable or rope. Stranded ropes contain one of three types of core: a fiber core, a wire strand core, or a wire rope core.
Provide an added level of security to a manufacturing production application. Wire rope slings are made from improved plow steel wire ropes that, apart from offering added security, also provide superior return loop slings. Plow steel wire ropes improve the life of a mechanism by shielding the rope at its connection points. The key objective of wire rope slings is to enhance the safety of an application while increasing its capacity and performance. Rope slings are also available in various sling termination options, such as hook type, chokers, and thimbles.
The eye in this rope sling is made using the Flemish Splice method. Just like a typical sling, a Permaloc rope sling improves safety and provides reverse strength meaning that the uprightness of the eye does not depend on the sleeves of the metal or alloy. Additionally, permaloc rope slings offer an abrasion resistance feature that makes them long lasting.
These slings have all the features that most other slings offer. However, compared to their counterparts, Permaloc bridle slings provide better load control, wire rope resistant crushing, robust hooks and links that work for a longer duration, and help save on maintenance requirements.
Manufacturers produce wire rope for many different reasons; from cranes to playground swings, wire ropes have something for everyone. Among the many applications of wire rope are hoisting, hauling, tie down, cargo control, baling, rigging, anchoring, mooring, and towing. They can also serve as fencing, guardrails, and cable railing, among other products.
Some of the industries that make use of wire rope include industrial manufacturing, construction, marine, gas and oil, mining, healthcare, consumer goods, and transportation. Others include the fitness industry, which uses plastic coated cable products in weight machines, the theater industry, which uses black powder coated cables for stage rigging, the recreation industry, which uses plastic coated cables for outdoor playground equipment, and the electronics industry, which uses miniature wire rope for many types of electronic equipment and communications devices.
Wire ropes are typically made from cold drawn steel wire, stainless steel wire, or galvanized wire. They may also be made from a wide variety of less popular metals, including aluminum, nickel alloy, bronze, copper, and titanium. However, nearly all wire ropes, including control cables, are made from strands of cold drawn carbon steel wires. Stainless steel rope and cables are subbed in for highly corrosive environments. Galvanized cables and galvanized wire rope are popular for their increased strength and durability; these qualities are important to specialized ropes like galvanized aircraft cable.
A core may be composed of metal, fiber or impregnated fiber materials depending on the intended application. Cores may also be another strand of wire called an independent wire rope core (IWRC).
Wire rope, depending on its application, is subject to many standard requirements. Among the most common of these are the standards detailed by OSHA, ASTM International, and ISO. Per your application and industry, you’ll likely have others you need to consider. To get a full list, talk to your service provider.
To determine the safety factor, which is a margin of security against risks, the first step involves knowing the type of load that the rope will be subjected to. The load must consider the shock loads and blowing wind effects. The safety factor is characterized in ratios; typical are 4:1 and 5:1. If a ratio is 5:1, then the tensile strength of a wire rope must be five times of the load it will be subjected to. In some applications, the ratios can go up to 10:1.
By weighing all these factors carefully, the wire rope that you will buy will be safe to use and last considerably. For the best advice and guidance, though, don’t go it alone! Find a great wire rope supplier that you can trust. You’ll know you’ve found the right supplier for you when you talk to one that can not only fulfill your requirements, but shows that they are excited to go the extra mile for you. For a company like this, browse the list near the top of the page.
As the cables play an integral role in the safety of many operations and structures, careful analysis of a wire rope and all of its capabilities and features is vital. Important qualities and physical specifications you must consider include wire rope diameter, breaking strength, resistance to corrosion, difficulty of flattening or crushing, bendability, and average lifespan.
Each of the aforementioned considerations should be compatible with the specific application for which the rope is intended as well as the environment in which such operations are undertaken. Temperature and corrosive environments often require specially coated wire ropes with increased durability.
When you use your industrial wire rope, the first thing to remember is to not exceed your rope’s rated load and breaking strength. If you do not stay within these parameters, you risk causing your rope to weaken or even break.
Rust, kinks, fraying and even carefully performed splicing will all have an impact on the performance of wire ropes. To maintain the integrity of your wire rope assembly, you need to inspect them regularly and clean and lubricate them as needed. In addition, you need to store them out of the wet and cold as much as possible. Also wrap them up properly, so they are not kinked.
A high-carbon steel having a tensile strength of approximately 260,000 psi that is roughly fifteen percent stronger than Plow Steel. Most commercial wires are made from IPS.
A low carbon steel wire of approximately 10,000 psi, which is pliable and capable of repeated stresses from bending around small sheaves. This grade is effective for tillers, guys and sash ropes.
The manner in which the wires are helically wound to form rope. Lay refers specifically to the direction of the helical path of the strands in a wire rope; for example, if the helix of the strands are like the threads of a right-hand screw, the lay is known as a right lay, or right-hand, but if the strands go to the left, it is a left lay, or left-hand.
A classification of wire rope according to its breaking strength. The rank of grades according to increasing breaking strengths is as follows: Iron, Traction, Mild Plow Steel, Plow Steel, Improved Steel, Extra Improved Steel.
Classification of strands according to breaking strength. The ranking of increasing breaking strengths is as follows: Common, Siemens Martin, High Strength and Extra-High Strength; a utility"s grade strand is available for certain requirements.
The act of fastening a termination to a wire rope through physical deformation of the termination about the rope via a hydraulic press or hammering. The strength is one hundred percent of the wire rope rating.
A grade of rope material that has a tensile strength range of 180,000 to 190,000 psi. Traction steel has great resistance to bending fatigue with a minimum of abrasive force on sheaves and drums, which contributes to its long use in elevators, from which the steel gets its name.
It is composed of wire strands that are braided together. Wire braid is similar to stranded wire. The difference between the two is the fact that stranded wire features strands that are bundled together, rather than braided.
Essential parts of cable assemblies, wire rope assemblies and wire rope slings that assist spliced or swaged rope ends in connecting to other cables and keeping cables and rope from unraveling.
A wire rope cable assembly is a metallic rope consisting of bundles of twisted, spiraled, or bonded wires. While the terms wire rope and cable are often used interchangeably, cables are typically designated as smaller diameter wire ropes, specifically wire ropes with a diameter less than 3/8 inch. Therefore, wire rope cable assemblies are typically utilized for lighter duty applications.
Or cable assemblies, are cables which are composed of many spiraled bundles of wire. These cables are used to support hanging objects, connect objects, pull or lift objects, secure items, and much more.
Wire rope wholesalers can sell an extensive range of wire rope and wire rope accessories at a very affordable rate as well as in bulk. Many of the additional wire rope equipment that wire rope wholesalers provide include: swivel eye pulleys, eye nuts, eye bolts, slip hooks, spring hooks, heavy duty clips, clevis hooks, turnbuckle hooks, anchor shackle pins, s hooks, rigging blocks, and much more. Wire rope fittings will generally improve the versatility of the wire and also prevent fraying.
... state-of-the-art wire rope. Non rotating, high strength, axial and radial stiffness along with flexibility: these are the characteristics that make Flexpack the go-to wire rope for high performances. ...
... of Redaelli’s Pack wire ropes. Designed with outer compacted strands, Pack ropes are recommended for heavy applications such as hoisting, off-shore winches, risers tensioning, anchoring etc. They are ...
IPERFLEX is a non-rotating wire rope for lifting applications. Its good load capacity, good resistance to rotation and stability offer top level performance in any situation. IPERFLEX is flexible, easy to handle and has ...
19x7 is Redaelli low-torque and rotation resistant wire rope. It is suitable for any application which does not require a high breaking force, such as tower cranes. Its main characteristics are good wear resistance, good ...
Redaelli’s spiral ropes are the best option for offshore applications such as permanent mooring lines of Floating Production Storage and Offloading Units (FPSOs), drilling rigs, windmill towers in offshore fields etc. ...
Redaelli’s spiral ropes are the best option for offshore applications such as permanent mooring lines of Floating Production Storage and Offloading Units (FPSOs), drilling rigs, windmill towers in offshore fields etc. ...
... HDPE sheathing. Open spiral strands are thus useful in applications such as cable systems for tension structures, stays for pedestrian bridges, hangers for suspension ...
On 28th April 2017 Redaelli entered Teufelberger Group. Teufelberger and Redaelli both leading manufacturers of high performance steel wire ropes, unite their expertise to provide the best technical solutions for steel wire ropes and establish together a global presence.
We at Teufelberger-Redaelli understand your day-to-day challenges and solve them together with you. We develop and produce high performance steel wire ropes that create added value by enhancing the efficiency and safety of your applications. Expect more: of our innovative steel wire ropes, our services, our experienced experts in development, application engineering, and sales – all around the globe. Being a family enterprise, we attach great importance to successful, long-standing business relationships. Our commitment does not begin and end solely with the supply of premium quality steel wire ropes, but we also accompany you throughout your work processes when it comes to optimizing efficiency and costs.
We know that high performance steel wire ropes are able to unleash their full potential only if crane systems have been set up optimally and if the ropes have been installed correctly. Therefore, we also provide support during project planning, installation, and subsequent careful handling to maximize rope lifetimes. After all, the purchasing costs are just the tip of the iceberg.
Rotation-resistant and non-rotation-resistant high performance steel wire ropes from Teufelberger-Redaelli are used for a variety of applications such as:
Four manufacturing sites for steel wire ropes and a combined total of more than 425 years of rope-making experience tally up to a unique wealth of expertise and an unmatched and proven production standard. The resulting high degree of flexibility allows us to keep delivery times to a minimum.
Marine Ropes constructions: 6X36WS+IWR(38-77mm), 6X41WS+IWRC(52-90mm), 6X49SWS+IWRC(52-90mm), 6X47WS+IWRC(52-90mm), 6X52WS+IWRC(77-115mm), 6X61FWS+IWRC(77-115mm), 8X36WS+IWRC, 8X55SWS+IWRC(60-88mm), 8X65FNS+IWRC, 8X80WSNS+IWRC, 8X84WSNS+IWRC, 8X111SWSNS+IWRC
Petroleum Wire Ropes are used in oil field of both land and ocean such as drilling lines, rod and tubing pull lines, horses head pumping unit lines, torpedo lines, winch lines, sand, and etc.
Rope Way Wire Rope is designed with the Seale-Warrington structure and full lock coil strand and hs high tensile strength, low elongation, fatigue resistance.
Spiral Strand Ropes are used in cables, suspender and wind cables of suspension bridges, towers, supports and suspenders for cable roof structures, anchor, and mooring lines.
Stainless Steel Wire Rope includes SS316 marine grade cable, SS304 Stainless Steel Wire Rope, SS316L Stainless Steel Wire Rope. It has a good performance of corrosion resistance.
Established in 1986 in Mumbai, Maharashtra as a speciality wire ropes manufacturing company, Bharat Wire Ropes Ltd. is now a multimillion USD enterprise. The company has achieved new standards in the manufacturing of Strands, Wire Ropes and Slings for use in a varied list of application / industries such as General Engineering, Fishing, Elevators, Cranes, Material Handling, Onshore / Offshore Oil Exploration, Ports and Shipping and Mining.
Bharat Wire Ropes also has a diverse product mix which includes Mechanically Spliced Slings, Hand Spliced Slings, Earth Wires, Stay Wires, Guy Wires and Spiral Strands. Bharat Wire Ropes cater to a rich mix of clients ranging from Overseas Consumers, Private Players,the entire Indian Defense Segment and Government and Semi – Government Organizations. Providing service to a variety of clients has helped the company develop versatility which makes it better equipped to handle diverse / heterogeneous kinds of enquiries.
The company has adopted the strategy of "Partial Backward Integration" and now acquires Wire Rods from reputed companies.This change was brought in with the view of having a better control over Quality, Cost, and Inventory and to be in a position to provide Timely Service.
Established in 1997, our factory is specialized in producing stainless steel wire ropes. Located in Dainan Town, which is the biggest manufacturing base of stainless steel materials and products in China, Jiangsu Province in the prosperous Yangtze River Delta. Our company has 45 existing staff members, covers an area of 6600 square meters and has a fixed asset more than 10 million Yuan. Our company has long been committed to the production of wire ropes and rigging since our establishment. Our annual output is more than 5000 tons, consisting of stainless steel wires, galvanized steel wires, rigging and so on. All of these products are widely used in railways, petroleum, chemical industry, fishery and precision instrument manufacturing industry. Our company is one of the largest stainless steel wire production bases in China. Our products are manufactured with advanced equipment and precision technology, according to GB, ISO, DIN, JIS and BS standards and customers" special requirements. Our products not only are popular with excellent quality, reasonable prices and considerate services in China, but also receive good popularity in the overseas market. We always follow the principle of "the supremacy of quality". All the production activities, from raw material smelting, wire drawing, heat treatment and rope twisting to physical and chemical performance testing, are under strict and scientific control according to ISO9001:2008 Quality Management System. We will continue to focus on quality improvement and innovation by the cooperation with domestic and overseas customers, to become the leading enterprise of stainless steel wire ropes as soon as possible.
Our main products: Stainless steel wire ropes, galvanized steel wire ropes, stainless steel wire ropes covered by plastic bags, stainless steel wire rope slings, wire rope accessories, triangle ring sets, spring buckles, clothes rack ropes, stainless steel wires, wire rope chuck and connection buttons, invisible protective ropes, stainless steel spring wires, lifting eye bolts, curtain wall accessories, fishing paraphernalia ropes, D shape shackles, steel line (bar) materials and steel tape (roll) materials.
With its focus on quality and over 40 years of excellence, Strand Core produces Commercial, Mil-Spec, OEM Wire Rope, Wire Strand and Assemblies in multiple industries including but not limited to: Aerospace, Oil & Gas, Marine, Dept. of Defense, Construction, Medical and Rigging/Hoist Industries.
OFFSHORE DIVISION PROVEN STRENGTH More than 200 years of experience in development and manufacturing of synthetic and steel wire ropes have proven the strength of Lankhorst
OFFSHORE DIVISION COMPANY INFORMATION ROPE SELECTION BY APPLICATION STEEL WIRE ROPES 6X36WS+IWRC 6X36WS+IWRC COMPACTED LANKO®TOP LANKO®TOP COMPACTED LANKO®PACK LANKO®LIFT COMPACTED SPIRAL STRAND 6X19S+IWRC 6X26WS+IWRC TUF-KOTE DRILL LINE COATINGS QUALITY SYSTEM & CERTIFICATIO
OFFSHORE DIVISION COMPANY INFORMATION Lankhorst Ropes is a member of the Royal Lankhorst Euronete Group. With more than 200 years of experience and 1,250 employees we are a worldwide innovative group with fully equipped production sites and R&D departments, located in The Netherlands, Portugal, Greece and Brasil, equipped for the production of a wide range of products in maritime and offshore ropes, technical yarns, fishing gear, Pure® composites, recycling and moulding material. In July 2012, the Royal Lankhorst Euronete Group was acquired by WireCo WorldGroup, of Kansas City, Mo, USA....
OFFSHORE DIVISION Lankhorst Ropes combines more than two centuries of experience with a strong innovative ability and modern production techniques. In close cooperation with clients world-wide, the company develops innovative solutions for specific applications in the maritime and offshore industry. These solutions can be either new products or optimised existing techniques. Casar is a global brand, consisting of specialty wire rope and hoisting cables, characterized by advanced engineering, innovation, and high technology. Casar delivers superior performance for mission critical...
ROPE SELECTION BY APPLICATION MOORING AND ANCHOR LINES 6X36WS+IWRC SPIRAL STRAND OFFSHORE CRANE ROPES 6X36WS+IWRC 6X36WS+IWRC COMPACTED LANKO®PACK LANKO®LIFT COMPACTED LANKO®TOP LANKO®TOP COMPACTED
OFFSHORE DIVISION Standard wire rope with higher breaking strength. Used for all kinds of purposes, i.e. luffing, mooring, towing, anchoring and coupling push barges. The independent wire rope core provides more strength and stability to the wire rope compared to fibre core. Construction according to ISO standard. More details and specifications are available on request. These data are for guidance purposes only and are subject to change without prior notice. Diameter Metallic (mm) area (mm) These data are for guidance purposes only and are subject to change without prior notice. More...
OFFSHORE DIVISION Can be used for all applications when a very high MBL is not required and can be used for flexible slings. The special feature of Lanko®top is that in the production process the core is covered by an especially designed HDPE extruded cover. This gives the wire rope stability, avoids point to point contact between wires of the outer and inner strands and stops corrosion and wear of the core. When the high breaking strength is added, this luffing wire rope is surpassed. Diameter Metallic Weight MBF MBF More details and specifications are available on request. These...
Lanko®pack Diameter Metallic Weight (mm) area (mm) (kg/m) MBF (kN) MBF (MT) cc O X in LL LL O Can be used for all cranes and high performance lifting applications where non-rotating and high MBL ropes are required. Recommended for offshore, deck cranes and marine environment. Diameter Metallic Weight (mm) area (mm) (kg/m) 22 24 26 28 30 32 34 35 36 38 40 41 42 44 46 48 50 52 54 56 58 60 More details and specifications are available on request. More details and specifications are available on request. These data are for guidance purposes only and are subject to change without prior notice.
Spiral Strand I"..* .I V. ■: *■" v OFFSHORE DIVISION A586 Galvanized Structural Spiral Strand Grade 2 Class A Coating Throughout Diameter Metallic Weight MBF MBF This rope is used where high strength and high modulus is required in a stationary structure/application. More details and specifications are available on request. These data are for guidance purposes only and are subject to change without prior notice.
Metric Weight (kg/m) More details and specifications are available on request. These data are for guidance purposes only and are subjectto change without prior notice. These data are for guidance purposes only and are subject to change without prior notice. TUF-KOTE Drill Line 6-strand TUF-KOTE ropes are plastic impregnated with plastic polymer applied at high pressure which cushions the strands, distributes internal stresses, keeps in wire rope lubricant and keeps out dirt and debris. This polymer doesn"t melt or soften from the heat of normal operating temperatures. It"s also virtually...
OFFSHORE DIVISION Open spelter sockets with pin for wire 0 dm inch Strand 0 im inch Dimensions (mm) D 0H 0P T OSS 196 P OSS 197 P OSS 198 P OSS 199 P OSS 100 P OSS 104 P OSS 108 P OSS 111 P OSS 115P OSS 118P OSS 120 P OSS 125 P OSS 128 P OSS 130 P OSS 132 P OSS 135 P OSS 138 P OSS 140 P OSS 142 P OSS 144 P OSS 146 P OSS 150 P OSS 155 P Open spelter sockets with bolt and nut for wire 0 dm inch Strand 0 im inch Dimensions (mm) D 0H 0P T OSS 196 B OSS 197 B OSS 198 B OSS 199 B OSS 100 B OSS 104 B OSS 108 B OSS 111 B OSS 115B OSS 118B OSS 120 B OSS 125 B OSS 128 B OSS 130 B OSS 132 B OSS 135...