spray on wire rope lubricant price

WIRE ROPE LUBRICANT Our wire rope lubricant is the preferred penetrating wire rope lubricant in the industry because of its ability to penetrate into a wire rope and displace water and contaminants, thus reducing wear and corrosion throughout the rope. Available in 12 oz. (12 to a case) aresol cans or 5 gallon buckets. Its important to lubricate periodically throughout the life of the rope. The surface of some ropes may become covered with dirt, rock dust or other material during their operation. This can prevent field-applied lubricants from properly penetrating into the rope, so its a good practice to clean these ropes before you lubricate them. The lubricant you apply should be light-bodied enough to penetrate to the ropes core, like ours.

Wire ropes contain numerous moving parts which require lubrication. Each time the rope bends or flexes, the internal strands rub together. Whitmore"s Wire Rope Lubricant coats these strands to prevent friction and wear. This results in longer wire rope life, less downtime for rope changes and more production.

Whitmore"s Wire Rope Lubricant quickly penetrates to the core. This ensures that the rope is lubricated throughout while providing a nondrying, non-tacky film on the outside of the rope which protects outer strands from corrosion as well as lubricating the wire rope drums and sheaves.

Whitmore"s Wire Rope Lubricant is easily pumpable at temperatures down to -25°F (-35°C). Its nondrying film remains flexible in the most extreme weather conditions which eliminates flaking and peeling.

Whitmore"s Wire Rope Lubricant can be used to lubricate all sizes of wire rope as well as chains, leaf springs and other applications where a penetrating oil is needed. It may also be applied by hand or automatic lubrication system.

Established as a Sole Proprietorship firm in the year 1982 atPanipat (Haryana, India), we “VIJ Traders”are a leading Authorized Wholesale Dealer of a wide range of Penetrating Oils, Lubricant Spray, Adhesives, etc. We procure these products from the most trusted and renowned vendors after stringent market analysis. Further, we offer these products at reasonable rates and deliver these within the promised time-frame. Under the headship of our mentor“Mr. Rachit Vij”, we have gained a huge clientele across the nation.

Vitalife® bio-lube is for environmentally sensitive applications. Vitalife® bio-lube is a unique light-bodied wire rope lubricant and protector built from environmentally safe base fluids. For field application it offers outstanding lubrication, penetration and preservation of wire ropes. The consistency of Vitalife® bio-lube makes it suitable for manual and automatic application. It can be applied with relative ease even under the most severe climatic conditions. Vitalife® bio-lube is produced from the highest-quality readily biodegradable oil base stocks. In addition to having excellent lubricating properties, they contain selected additives to obtain acid and alkali-resistance, water-displacing properties, excellent rust prevention, oxidation stability and penetration. The high polarity of Vitalife® bio-lube enables into creep and "wet" the metal surface forming an adhesive and protective film.Vitalife® products are the preferred wire rope lubricants in the industry because of their ability to penetrate into wire rope and displace water and contaminants, thus reducing wear and corrosion throughout the rope

Ensure they are properly lubricated and contact us to assist with your next maintenance interval on Syncrolifts, ROV Umbilicals, Cranes, Bridges, Hoists, Dams, ski-lifts...and more.

Vitalife® 400 is a unique light-bodied wire rope lubricant and protector. For field application it offers outstanding lubrication, penetration and preservation of wire ropes. The consistency of Vitalife® 400 is suitable for manual and automatic application. It can be applied with relative ease even under the most severe climatic conditions. Vitalife® 400 is produced from the highest-quality petroleum fractions. In addition to having excellent lubricating properties, they contain selected additives to obtain acid and alkali -resistance, water-displacing properties, excellent rust prevention, oxidation stability and penetration. The high polarity of Vitalife® 400 enables it to creep and "wet" the meta surface forming an adhesive and protective film.Vitalife® products are the preferred wire rope lubricants in the industry because of their ability to penetrate into wire rope and displace water and contaminants, thus reducing wear and corrosion throughout the rope

Schaeffer’s 199 Silver Streak® Wire Rope Lubricant (12-16 oz. cans) is a robust, heavy-duty lubricant that extends the service life of wire ropes. Silver Streak® Wire Rope is made with high viscosity index paraffin base oils, synthetic base oils and penetrating oils. This unique blend allows Silver Streak® Wire Rope to retain consistency in extreme temperature changes. Silver Streak® Wire Rope rapidly penetrates the inner wire rope core to reduce friction and wear between the rope strands, and the sheaves and drums. Silver Streak® Wire Rope can be used on all types of wire ropes common to mining, construction, and the marine industry.

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Chemical Composition: Acetone, Residual Oils, Petroleum, Solvent Refined, Petroleum Gases, Liquefied, Sweetened, Distillates Petroleum, Hydroteated Light, Petroleum Oil

Silver Streak Wire Rope Lubricant is a robust, heavy-duty lubricant that extends service life of wire ropes – even when operating in high or low ambient temperatures.

Silver Streak® Wire Rope Lubricant is made with a high viscosity index paraffin base oils, synthetic base oil and penetrating oils. This unique blends allows Silver Streak® Wire Rope Lubricant to retain consistency in extreme temperature changes. Silver Streak® Wire Rope Lubricant rapidly penetrates the inner wire rope core to thoroughly cover vital parts and provide increased wear protection. Silver Streak® Wire Rope Lubricant forms a non-tacky surface that resists dirt and abrasives, providing strong rust and corrosion protection.

Resists water wash-off and high-temperature sling off. Absorbs pin/bushing shock and cushions rollers, pins and bushing. Can be applied with guards in place to eliminate costly downtime.

Wire rope forms an important part of many machines and structures. It is comprised of continuous wire strands wound around a central core. There are many kinds of wire rope designed for different applications. Most of them are steel wires made into strands wound with each other. The core can be made of steel, rope or even plastics.

Wire ropes (cables) are identified by several parameters including size, grade of steel used, whether or not it is preformed, by its lay, the number of strands and the number of wires in each strand.

A typical strand and wire designation is 6x19. This denotes a rope made up of six strands with 19 wires in each strand. Different strand sizes and arrangements allow for varying degrees of rope flexibility and resistance to crushing and abrasion. Small wires are better suited to being bent sharply over small sheaves (pulleys). Large outer wires are preferred when the cable will be rubbed or dragged through abrasives.

There are three types of cores. An independent wire rope core (IWRC) is normally a 6x7 wire rope with a 1x7 wire strand core resulting in a 7x7 wire rope. IWRCs have a higher tensile and bending breaking strength than a fiber core rope and a high resistance to crushing and deformation.

A wire strand core (WSC) rope has a single wire strand as its core instead of a multistrand wire rope core. WSC ropes are high strength and are mostly used as static or standing ropes.

Wire ropes also have fiber cores. Fiber core ropes were traditionally made with sisal rope, but may also use plastic materials. The fiber core ropes have less strength than steel core ropes. Fiber core ropes are quite flexible and are used in many overhead crane applications.

The lay of a wire rope is the direction that the wire strands and the strands in the cable twist. There are four common lays: right lay, left lay, regular lay and lang lay. In a right lay rope the strands twist to the right as it winds away from the observer. A left lay twists to the left. A regular lay rope has the wires in the strands twisted in the opposite direction from the strands of the cable. In a lang lay rope, the twist of the strands and the wires in the strands are both twisted the same way. Lang lay ropes are said to have better fatigue resistance due to the flatter exposure of the wires.

Wire ropes are made mostly from high carbon steel for strength, versatility, resilience and availability and for cost consideration. Wire ropes can be uncoated or galvanized. Several grades of steel are used and are described in Table 1.

Steel cable wire is stiff and springy. In nonpreformed rope construction, broken or cut wires will straighten and stick out of the rope as a burr, posing a safety hazard. A preformed cable is made of wires that are shaped so that they lie naturally in their position in the strand, preventing the wires from protruding and potentially causing injury. Preformed wire ropes also have better fatigue resistance than nonpreformed ropes and are ideal for working over small sheaves and around sharp angles.

Lubricating wire ropes is a difficult proposition, regardless of the construction and composition. Ropes with fiber cores are somewhat easier to lubricate than those made exclusively from steel materials. For this reason, it is important to carefully consider the issue of field relubrication when selecting rope for an application.

There are two types of wire rope lubricants, penetrating and coating. Penetrating lubricants contain a petroleum solvent that carries the lubricant into the core of the wire rope then evaporates, leaving behind a heavy lubricating film to protect and lubricate each strand (Figure 2). Coating lubricants penetrate slightly, sealing the outside of the cable from moisture and reducing wear and fretting corrosion from contact with external bodies.

Both types of wire rope lubricants are used. But because most wire ropes fail from the inside, it is important to make sure that the center core receives sufficient lubricant. A combination approach in which a penetrating lubricant is used to saturate the core, followed with a coating to seal and protect the outer surface, is recommended. Wire rope lubricants can be petrolatum, asphaltic, grease, petroleum oils or vegetable oil-based (Figure 3).

Petrolatum compounds, with the proper additives, provide excellent corrosion and water resistance. In addition, petrolatum compounds are translucent, allowing the technician to perform visible inspection. Petrolatum lubricants can drip off at higher temperatures but maintain their consistency well under cold temperature conditions.

Asphaltic compounds generally dry to a very dark hardened surface, which makes inspection difficult. They adhere well for extended long-term storage but will crack and become brittle in cold climates. Asphaltics are the coating type.

Various types of greases are used for wire rope lubrication. These are the coating types that penetrate partially but usually do not saturate the rope core. Common grease thickeners include sodium, lithium, lithium complex and aluminum complex soaps. Greases used for this application generally have a soft semifluid consistency. They coat and achieve partial penetration if applied with pressure lubricators.

Petroleum and vegetable oils penetrate best and are the easiest to apply because proper additive design of these penetrating types gives them excellent wear and corrosion resistance. The fluid property of oil type lubricants helps to wash the rope to remove abrasive external contaminants.

Wire ropes are lubricated during the manufacturing process. If the rope has a fiber core center, the fiber will be lubricated with a mineral oil or petrolatum type lubricant. The core will absorb the lubricant and function as a reservoir for prolonged lubrication while in service.

If the rope has a steel core, the lubricant (both oil and grease type) is pumped in a stream just ahead of the die that twists the wires into a strand. This allows complete coverage of all wires.

After the cable is put into service, relubrication is required due to loss of the original lubricant from loading, bending and stretching of the cable. The fiber core cables dry out over time due to heat from evaporation, and often absorb moisture. Field relubrication is necessary to minimize corrosion, protect and preserve the rope core and wires, and thus extend the service life of the wire rope.

If a cable is dirty or has accumulated layers of hardened lubricant or other contaminants, it must be cleaned with a wire brush and petroleum solvent, compressed air or steam cleaner before relubrication. The wire rope must then be dried and lubricated immediately to prevent rusting. Field lubricants can be applied by spray, brush, dip, drip or pressure boot. Lubricants are best applied at a drum or sheave where the rope strands have a tendency to separate slightly due to bending to facilitate maximum penetration to the core. If a pressure boot application is used, the lubricant is applied to the rope under slight tension in a straight condition. Excessive lubricant application should be avoided to prevent safety hazards.

Some key performance attributes to look for in a wire rope lubricant are wear resistance and corrosion prevention. Some useful performance benchmarks include high four-ball EP test values, such as a weld point (ASTM D2783) of above 350 kg and a load wear index of above 50. For corrosion protection, look for wire rope lubricants with salt spray (ASTM B117) resistance values above 60 hours and humidity cabinet (ASTM D1748) values of more than 60 days. Most manufacturers provide this type of data on product data sheets.

Cable life cycle and performance are influenced by several factors, including type of operation, care and environment. Cables can be damaged by worn sheaves, improper winding and splicing practices, and improper storage. High stress loading, shock loading, jerking heavy loads or rapid acceleration or deceleration (speed of the cable stopping and starting) will accelerate the wear rate.

Corrosion can cause shortened rope life due to metal loss, pitting and stress risers from pitting. If a machine is to be shut down for an extended period, the cables should be removed, cleaned, lubricated and properly stored. In service, corrosion and oxidation are caused by fumes, acids, salt brines, sulfur, gases, salt air, humidity and are accelerated by elevated temperatures. Proper and adequate lubricant application in the field can reduce corrosive attack of the cable.

Abrasive wear occurs on the inside and outside of wire ropes. Individual strands inside the rope move and rub against one another during normal operation, creating internal two-body abrasive wear. The outside of the cable accumulates dirt and contaminants from sheaves and drums. This causes three-body abrasive wear, which erodes the outer wires and strands. Abrasive wear usually reduces rope diameter and can result in core failure and internal wire breakage. Penetrating wire rope lubricants reduce abrasive wear inside the rope and also wash off the external surfaces to remove contaminants and dirt.

Many types of machines and structures use wire ropes, including draglines, cranes, elevators, shovels, drilling rigs, suspension bridges and cable-stayed towers. Each application has specific needs for the type and size of wire rope required. All wire ropes, regardless of the application, will perform at a higher level, last longer and provide greater user benefits when properly maintained.

Lubrication Engineers, Inc. has found through years of field experience, that longer wire rope life can be obtained through the use of penetrating lubricants, either alone or when used in conjunction with a coating lubricant. Practical experience at a South African mine suggests that life cycles may be doubled with this approach. At one mine site, the replacement rate for four 44-mm ropes was extended from an average 18.5 months to 43 months. At another mine, life cycles of four 43-mm x 2073 meter ropes were extended from an average 8 months to 12 months.

In another study involving 5-ton and 10-ton overhead cranes in the United States that used 3/8-inch and 5/8-inch diameter ropes, the average life of the ropes was doubled. The authors attribute this increased performance to the ability of the penetrating lubricant to displace water and contaminants while replacing them with oil, which reduces the wear and corrosion occurring throughout the rope. A good spray with penetrating wire rope lubricant effectively acts as an oil change for wire ropes.

In these examples, the savings in wire rope replacement costs (downtime, labor and capital costs) were substantial and dwarfed the cost of the lubricants. Companies who have realized the importance of proper wire rope lubrication have gained a huge advantage over those who purchase the lowest priced lubricant, or no lubricant at all, while replacing ropes on a much more frequent basis.