steel wire rope galvanized factory

As specialist for manufacturing quality steel wire ropes over 20 years, our company can supply strong, durable and reliable ropes that capable to minimize your downtime and maximize cost effectiveness. Decades of experience we owned make us know clearly the work you do and capable to provide professional guidance.

We select the best steel or stainless steel as raw material for wire rope manufacturing. Our products are manufactured under strict quality managements and test before they leave the factory.

Our engineers can provide professional advice about picking up optimal steel wire ropes for their application, installation guidance to ensure maximum return in their wire rope system.

If you are going to pick up steel wire ropes that suit your project perfectly, you must have an ideal about the construction about them. Our company can supply bright wire rope, galvanized wire rope, stainless steel wire rope, compacted wire rope, rotation resistant wire ropes, mining wire rope, elevator wire rope, crane wire rope and gas & oilfield wire ropes. Here are some details to solve the problem that may puzzle you whether you are browsing the web or picking up steel wire ropes.

Bright steel wire ropes mean no surface treatment is applied to the rope. Therefore, they have the lower price among these three wire ropes. Generally, they are fully lubricated to protect the rope from rust and corrosion.

Galvanized steel wire ropes feature compressed zinc coating for providing excellent corrosion resistance. With higher break strength yet lower price than stainless steel, galvanized steel wire ropes are widely used in general engineering applications such as winches and security ropes.

Stainless steel wire ropes, made of quality 304, 305, 316 steels, are the most corrosive type for marine environments and other places subjected to salt water spray. Meanwhile, bright and shiny appearance can be maintained for years rather than dull as galvanized steel wire ropes.

Steel wire ropes are composed of multiple strands of individual wires that surrounding a wire or fiber center to form a combination with excellent fatigue and abrasion resistance. These wires and strands are wound in different directions to from different lay types as follows:

Beside above lay types, alternative lay ropes which combine regular lay and lang lay together and ideal for boom hoist and winch lines, can also be supplied as your request.

Two main methods about seizing steel wire ropes in conjunction with soft or annealing wire or strands to protect cut ends of the ropes form loosening.

Galvanized steel cables are popular in applications where extreme atmospheric conditions such as temperature and precipitation may otherwise decrease the functionality of wire ropes.

Construction, aeronautics, mining, marine, utilities, communications, automotive, and many other industries frequently use galvanized cable in support and control features. Stainless steel cables are also popular in these applications, though galvanized cables are an economic alternative that boast similar properties and features in less caustic environments.

It is important to take environmental and mechanical stresses into account when selecting the proper galvanized cable. Further considerations include the overall size and diameter, breaking strength, design, and ductility.

Some uses for galvanized cable may also require the use of fittings, fasteners, or other hardware which allow for connectivity and may prevent fraying of the rope. These components may or may not be galvanized dependent upon the requirements of their intended use.

Along with wire rope fittings and other connectors, galvanized cables are composed of three basic parts. Wires are often cold drawn metal filaments of a relatively small diameter. Two or more of these are braided or twisted into a grouping known as a strand which in turn is helically wrapped around a core.

Galvanization is often a post-forming process but can be performed on wires, strands, or completed ropes. The traditional method for galvanizing wire rope is known as hot-dip galvanizing or hot-dipping. Cables, or components, are first cleaned with a light acidic solution before being fed or submerged into a molten zinc bath, heated to around 860°F. The zinc chemically reacts with the iron or steel forming a permanent bond with the substrate. When removed from the bath and subsequently exposed to atmospheric oxygen and carbon dioxide the zinc is cured and forms a protective layer of zinc carbonate.

Depending upon the method and specific requirements of a given application, steel cables can be coated with one or more layers of zinc in order to improve strength and corrosion resistance. The thickness of these layers most often ranges between one mil and just over four mils.

Manufacturer of standard and custom wire rope made from phosphorous bronze, Monel®, Inconel® and stainless steel. Available in 1/32 to 5/8 in. bare cable dia. Ropes are stranded, bright wire, galvanized and chemical, rotation and corrosion resistant. Suitable for straight line, medical device, standing rigging on sailboats, guy wire, push-pull assembly, cable railing, automotive control, winch, exercise equipment and lanyard applications. Serves the agricultural, automotive, construction, entertainment, lighting, marine, material handling, medical, military and security industries. Most items available in stock.

Custom manufacturer of electroplated and galvanized wire. Capabilities include wire drawing, descaling, straightening, and cutting. Materials worked with include bright basic carbon steel, brass, aluminum, and stainless steel. Capable of drawing and descaling wire from .093 to .5 inches in diameter, and cutting/straightening wires up to .5 in. in diameter, and cutting up to 12 ft. in length while maintaining tolerances from +/-0.002 in. to +/-0.0005 in. Wires are inspected with digital microscopes and micrometers, and tested for tensile strength and bending. Chemical certification documentation is available. Additional value added services include welding, maintenance and tooling, inventory management, and packaging. Industry focuses include concrete pipe, wood working, consumer products, seating, automotive, and retail.

SwageRight™ creates quality galvanized stainless steel wire rope in a 7x19 diameter that is best suited for rigging, lifting, towing, and heavy construction applications. Galvanization is ideal for heavy-duty applications and offers greater protection against deformation and wear.

SwageRight™ creates quality galvanized stainless steel wire rope in a 7x7 diameter that is best suited for rigging, lifting, towing, and heavy construction applications. Galvanization is ideal for heavy-duty applications and offers greater protection against deformation and wear.

If you are going to pick up steel wire ropes that suit your project perfectly, you must have an ideal about the construction about them. Our company can supply bright wire rope, galvanized wire rope, stainless steel wire rope, compacted wire rope, rotation resistant wire ropes, mining wire rope, elevator wire rope, crane wire rope and gas & oilfield wire ropes. Here are some details to solve the problem that may puzzle you whether you are browsing the web or picking up steel wire ropes.

Bright steel wire ropes mean no surface treatment is applied to the rope. Therefore, they have the lower price among these three wire ropes. Generally, they are fully lubricated to protect the rope from rust and corrosion.

Galvanized steel wire ropes feature compressed zinc coating for providing excellent corrosion resistance. With higher break strength yet lower price than stainless steel, galvanized steel wire ropes are widely used in general engineering applications such as winches and security ropes.

Stainless steel wire ropes, made of quality 304, 305, 316 steels, are the most corrosive type for marine environments and other places subjected to salt water spray. Meanwhile, bright and shiny appearance can be maintained for years rather than dull as galvanized steel wire ropes.

At Carl Stahl Sava Industries, our steel mechanical cable choices include 304 and 316 stainless steel and galvanized steel cable. Sava is both a wire rope supplier and a wire rope manufacturer that is able to work withexotic steel alternatives upon request, both stainless steel and galvanized steel mechanical cable offer distinct benefits, depending upon the application. Read on to learn the differences between galvanized vs. stainless steel wire ropeand determine which custom wire rope will better serve your application requirements.

One of the greatest benefits of stainless steel wire rope is that it is suitable for nearly any application. While it may have a slightly higher cost than galvanized steel cable, stainless steel cable provides customers with greater ROI and maintains its high-strength qualities over its lifespan under most conditions. While not as strong as tungsten or tolerant of excessive temperatures, stainless steel mechanical wire rope is an incredibly effective cable construction material.

Stainless steel has high corrosion resistance due to it being treated with chromium. This additional element makes stainless steel suitable for use in moist environments, even when harmful salty conditions are present. Specifically in marine environments, for instance, stainless steel wire rope can be used for years without corroding. And in the medical devices field, stainless steel is commonly the metal of choice for many medical device instruments like endoscopes because of its high sanitization level and durability over many cycles makes it ideal.

Galvanized steel is steel that has been dipped in a zinc coating, which gives it good corrosion-resistant qualities. But even with the addition of zinc, galvanized wire rope’s strength is weaker than stainless steel because of the presence of chromium, making the cable stronger and more tolerant of corrosive elements like saltwater. Galvanized cable will rust and corrode if salty wet conditions are present. And like stainless steel, galvanized steel cable ends will also weld together if they make contact with one another.

Galvanized steel cable is often found in industrial applications, since items may brush up against the wire rope in the field, which again, are environmental conditions that galvanized steel tolerates quite well over time. For this and other reasons, Galvanized steel wire rope works exceptionally well in aerospace applications.

Stainless steel wire rope is a cost-effective solution that works across a range of applications, is impervious to salty wetness and is stronger than galvanized steel cable. But galvanized steel wire rope is corrosion-resistant, except when salt is present and tolerates contact with itself far better than stainless steel cable.

It"s important to remember that since each application has unique needs, these comparisons are general guidelines. Contact Sava today to discuss your project, so we can help you determine whether a stainless steel wire rope or galvanized steel wire rope is best for your cable manufacturing needs.

Carl Stahl Technocables has steel wire ropes in various thicknesses in stock. In the fine rope range below 1 mm to 8 mm, different materials such as stainless steel or galvanized steel, with a fiber core or steel core or coated. As a manufacturer and supplier, we can also supply other versions if required.

A coated wire rope has a much longer service life as well as a high load capacity with high bending cycles. A galvanized wire rope or stainless steel rope that is polyamide 12 coated is protected from the penetration of particles and the smooth surface keeps dust and dirt from sticking to a minimum. For example, we recommend using coated wire ropes for rope systems that run over pulleys. Covered steel cables can be adapted to your work environment thanks to the color and appearance.

Wire rope is technically defined as multi-wire strands laid geometrically around a core while also used more generally as a term to classify multiple product families including aircraft cable, coated aircraft cable, general purpose wire rope, strand, rotation resistant wire rope, compacted/swaged wire rope, and cable laid wire rope.

Aircraft cable does not fit the definition of wire rope in the strictest sense as it does not have an independent core, but rather a strand core, in which the center is one of the strands that is laid with the outside strand layers. Aircraft cable is available in diameters 3/8" or less with breaking strengths similar to that of equal diameter independent wire rope core (IWRC) and is available in stainless steel and galvanized steel.

Wire rope can be galvanized via three processes. Listed from least corrosion-resistant to the most corrosion-resistant, they are electro-galvanizing, hot-dip galvanizing, and drawn-galvanizing. In addition to being the most corrosion-resistant types of galvanized wire rope, drawn-galvanized has another added benefit which is a breaking strength that is the same as bright wire rope does. Electro-galvanized and hot-dip galvanized wire rope have breaking strengths that are approximately 10% lower.

Wire rope is specified by the number of strands in the rope, the number of wires in each strand, and a description of the core’s material of construction. For example, the notation “6x7 FC” means that the rope has six strands with seven wires in each strand and a fiber core. Commonly used core designations include FC (fiber core), independent wire rope core (IWRC), wire strand core (WSC), and poly core (PC).

There are two elements to wire rope lubrication, the core, and outer strands. IWRC wire rope always has a lubricated core (unless specially ordered as otherwise). Bright wire rope always has lubricated outer strands.  Galvanized wire rope can be manufactured in either dry finish or lubricated with respect to the outer strands.  Typically stainless steel wire rope is manufactured with a lubricated IWRC and dry finish outer strands.

BS EN 10257-1 & BS 1442 – Standard Specifications of Zinc or Zinc Alloy Coated Non-alloy steel wire for armoring either power cables or telecommunication Cables.

“If the d.c. resistance of the coated wire is measured at a room temperature (T 0C) other than 200C, it shall be corrected to 200C using the temperature coefficient {1 + 0.005(T -20) 0C}.”

Product Description : Galvanized steel cable is used in a broad spectrum of industries, including utilities, paper and pulp, manufacturing, automotive, aircraft, communications and appliances. It comes in a variety of sizes ranging from 100 pounds (45.36 kg) to over 14,000 pounds (6350.29 kg) minimum break strength and in a variety of diameters. Break strength refers to the amount of pressure or weight the cable can withstand before it breaks. For example, cable used in conveyor systems would require greater break strength than that used for appliances or automotive controls. Some cable, like that used in conjunction with locks, is often made from braided steel for extra strength and flexibility.

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The production process of hot dipped galvanized steel wire rope is to immerse the wire which has been derusted into the molten zinc solution to coat the surface with zinc. Compared with the electric one, it is more antirust and corrosion-resistant and has thicker zinc-coat which all lead to a longer service life.

For example,6x19+FC-12.7mm(nominal diameter of wire is 0.81mm),when it is electric galvanized ,the thickness of the zinc-coat is only 10-15g/mm2. However when it is a hot dipped one, the minimum mass of zinc coating will vary by different standards as below:

Normally, the rope in length:200m-2000m will be packaged by wooden reels; 100m-200m by plastic reels then in pallets;10mm-200m by soft coils then in cartons or wooden cases.

We usually call steel wire rope SWR, they are often used in the industries for different purposes for their different construction. They may possess different strands and cores, for example, “6×7 FC” means that construction rope contains 6 strands and each strand made up of 7 wires, FC means it is a fiber core. The more strands the more flexible for a wire rope. Steel wire ropes in a range of strands but commonly available in 3 forms which are used for various purposes, 6×7 construction steel wire rope, 6×19 construction steel wire rope, and 7×19 construction steel wire rope.