steel wire rope lubricant quotation

For long-term performance and reliability, wire ropes should be lubricated to provide corrosion protection to the exterior and wear protection on the interior as the wires/strands rub against each other. Wear protection is also important on the exterior as the rope moves along other components such as sheaves and drums. LubeCon and Castrol have developed durable yet flexible wire rope lubricants that will provide long-lasting wear and corrosion protection while resisting build-up.

Distributor of wire rope and cable lubricants. Lubricants come in multiple forms and are frequently used to reduce friction, prevent thread locking and provide chemical resistance.

Manufacturer of heavy duty lubricants for chain, wire rope and cable applications. Available in 16 oz. capacity and 900 degrees F operating temperature. Protects from corrosion and rust. Provides non-gumming protective film. Serves the marine, heavy equipment repair, mining, power generation, wastewater treatment and chemical industries.

Distributor of wire and cable drawing and pulling lubricants. Value added services include assembly, barcoding, bin stocking, bonded inventory, consignment inventor, consolidated billing, dock-to-stock, drop ship, EDI, electronic funds, JIT, Kanban, kitting, long term pricing, one-stop, quality control, rebates, schedule sharing, vendor inventory, and more.

Manufacturer of wire rope & cable lubricants. Products include coating grease, penetrating lubricants, coating lubricants & synthetic coating lubricants. Services include equipment reliability assessment, oil analysis, lubricant storage, handling & transfer, contamination exclusion, contamination removal, education & training & design, implementation & support.

Manufacturer of non-staining and slow-drying foam and synthetic wax wire/cable pulling lubricants. Available in aerosol cans, squeeze bottles and buckets. Working temperature ranges from 20 to 122 degrees F. Suitable for electrical and utility applications. Meets ANSI, ASTM and OSHA standards. CSA approved. cUL listed. Made in the USA.

Manufacturer and distributor of multi-purpose and heavy duty aerosol grease chain/cable lubricants. Available in 16 oz. capacity. Contains molybdenum disulfide. Suitable for chain saw, hinge, hoist, conveyor, wire rope and cable, roller chain and sprocket applications. Meets NFPA standards.

Manufacturer of lubricants including oils and grease for oven, conveyor chains, wire ropes and cables applications. Features include biodegradability, temperature and mechanical stability, non-toxic, resistance to rust or corrosion. Extremely high temperature working grease is also offered. Packaged in pails, drums, cans and tote. Serves the construction, agriculture, energy, government, rail, mining, oil and gas industries. NSF H1 Certified. USDA, FM and FDA approved.

Manufacturer and distributor of wire pulling cable lubricants for industrial applications. Available in pails, bottles and drums with an operating temperature from 30 degrees F to 120 degrees F and 6 pH to 8 pH solution. Various features include cling characteristics, translucent, non-staining, non-toxic and non-corrosive. Lubricant gels are suitable for reducing friction. Meets ASTM-D1693 and IEEE-1210-1996 standards. UL listed. On-time delivery.

ISO 9001:2000 certified woman-owned manufacturer of standard & custom wire drawing, wire pulling, wire rope, cable & chain lubricants including molybdenum disulfide aerosol lubricants. Features include anti-friction & anti-wear properties. Aerosol lubricants range in operating temperatures from -300 degrees F to plus 750 degrees F with molybdenum disulfide concentration of 5 percent . Made in the USA.

Distributor of cable and wire rope lubricants. Features include semi-synthetic and polymer base formulations and high temperature stabilities. Suitable for use with wire or cable insulated with rubber, neoprene, nylon and PVC plastics , hypalon, high density polyethylene and cross linked polyethylene (XLP). Serves the chemical, civil, food, mining, oil, gas, power generation, paper, OEM and wastewater industries.

Manufacturer of wire rope and cable lubricants. Contains organic molybdenum and anti-wear additives. Resistant to corrosion, water wash-off, high-temperature sling off and friction. Used in meat and poultry plants. Can withstand temperatures up to 350 degrees F. Offered in 16 oz. aerosol containers and 5 gal. and 55 gal. drums. Markets served include food and beverage, marine, oil and gas, automotive, utility, commercial and institutional. On-time delivery available.

Distributor of lubricants for industrial and commercial applications. Products include greases, engine and compressor oils, transmission fluids, fuels, oil additives, hand and industrial cleaners. Types of lubricants include wire rope/chain, cable, gear, food-grade and industrial spray. Other services such as diagnostic, preventive maintenance, monitoring, testing and evaluation. Serves the heavy construction, mining, manufacturing, marine, transportation, agri-business, concrete, sand and gravel industries.

ISO 9001:2000 certified manufacturer & distributor of lubricant products including chain, wire rope & cable lubricants. Services include analysis & consultation, operation & plant surveys & fuel & oil analysis.

Manufacturer of a complete line of specialty lubricants, anti-seize, and dry film lubricants available in aerosol & bulk. Lubricant applications used for cable, chain, extreme pressure, friction & wear, high pressure, high temperature, industrial process, low temperature, rope, water repellent, and belting. Contract packaging & custom formulations.

Manufacturer of lubricants for the industrial manufacturing and plastics industries. Available lubricant types include oils, greases, and fluids. Other products include wax, fuels, chemicals, and motor oils. Serves industries such as aviation, commercial vehicle, marine, and automotive.

Private-label & contract packaging manufacturer of custom wire, wire rope & cable pulling lubricants. Types of lubricants include vegetable based lubricants, metal drawing lubricants, stamping lubricants, extrusion lubricants, mold release lubricants & conveyor lubricants. Other products such as degreasers, hand soaps, cleaners, coatings, detergents, automotive cleaning products, food service cleaning products & commercial laundry products are also available. Services include contract packaging & private labeling.

Molybdenum disulfide (moly) & graphite dry lubricants with rust & corrosion inhibitors for outdoor applications & as protective coating for wire rope & cable, crane booms & mine shaft cables.

Distributor of industrial lubricants for wire ropes, gears, and bearings. Available in 20 L pails and 205 L drums with aluminum, lithium, and PTFE thickener, non-melting, and rust and wear protection features. Suitable for high and low temperature and wet applications. Serves the power generation market.

Distributor of lubricants & cleaners for chains, wire ropes & cables. Specifications of lubricants include flash point of more than -17 degrees C temperature, 360 degrees C auto ignition temperature, 60.5 degrees C boiling point, 3.0 vapor density, 47 kPa vapor pressure, 0.74 & 0.76 specific gravity, viscosity more than 14 sq. mm/second & 45 percent VOC content.

Manufacturer of petroleum based lubricants including wire rope & cable lubricants in black color. Lubricants are available with flash point greater than 400 degrees F and 0.91 specific gravity. Custom formulations available.

Wire rope lubrication is critical to extending the life of a cable (often referred to as the “lift cable”). How significant is it? Failure to complete this simple maintenance can reduce wire rope life by up to 50%.

A wire rope consists of wire strands wound around a central core, then again wound around themselves to form a wire rope. The center may consist of steel or even plastics. Here are just some of the MANY different configurations for a wire rope.

The use of a small strand size is better suited to bending around small sheaves (pulleys). Taken to an extreme, a wire made of one thick “strand” would not be able to go around a pulley.

Many small strands allow the wire rope to bend easily around the pulleys. In doing so, the strands “rub” against each other, causing friction. Over time, friction rubs any external coatings off the wire rope.

The cable strands get a coating of zinc for rust protection (called galvanizing). The steel strands travel through a hot zinc bath to coat the surface with rust protection. The “con” to galvanized cables – the surface does not regenerate when damaged.

In simplest terms, when molten high carbon steel mixes with chromium, it forms stainless steel. When in contact with air, the chrome restores the anti-rust properties. The “con” side – it gives up small amounts of strength.

There are different types of wire rope lubricants – penetrating and coating. Solvents in penetrating oils carry a lubricant into the core of the wire rope. When the solvent evaporates, it leaves behind a lubricating film to protect the strands.

“Coating” lubricants (grease) barely penetrate a cable. The coating seals the outside of the cable from moisture and reduces wear and corrosion. But, it also seals moisture inside the cable, thus promoting the rusting process.

Most wire ropes fail on the inside first. It is vital to ensure that the center core receives enough lubrication. Repeated applications over a day are a good idea.

It is best to apply short bursts of spray lubricant on the top cables wound around the drum. Spray across the top of the wires to get the best penetration and protection. The rope strands tend to separate slightly due to bending around the winch drum. This separation allows the lubricant better access to the core of the wire rope.

PWS attributes the increase in the life cycle to the use of penetrating oil to displace water and decrease friction. The oil reduces the wear and corrosion occurring inside the rope. Spraying with a penetrating lubricant acts like an oil change for cars. You’d never allow your vehicle to run out of oil. Right?

In a previous post, we explained the danger to boat lift cables if the waves hit the bottom of your boat. We also demonstrated what defective wires look.

Warning – It is possible to break strands inside a cable without any exterior signs of damage. This situation is especially true on stainless steel cables which do not rust. If you see “rust” on a stainless steel cable, it is from the winch drum depositing rust in the winding process.

Wire ropes are integral components for many buildings, machines, and structures. This material is comprised of contiguous wire strands that are wrapped around a centralized core. It is important to lubricate wire ropes in order to limit friction and prevent corrosion.

There are two main types of wire rope lubricants: penetrating and coating. A penetrating lubricant contains a solvent that transports the lubricant into the core of the wire. Once on the core, it evaporates and leaves behind a heavy, lubricating film that is capable of protecting each strand. A coating lubricant penetrates the wire slightly, and protects the outside of the cable from moisture, wear, fretting and corrosion.

Both of these lubrications are used on wire ropes, but since most failures come from the inside of the wire rope, it is most important to thoroughly saturate the core with lubrication.

Most lubricators are a made up of a mixture between petroleum and other compounds. The petroleum provides excellent corrosion and water resistance, which helps to extend the life of the wire. In addition to petroleum lubricants, grease and vegetable oils are also uses to coat the wires. These mixtures penetrate the core and are easily applied. Most cables are lubricated before they are used, but it is important to re-lubricated wires habitually.

Wirelife® Almasol® Coating Grease is a soft, semifluid formulation designed to coat wire rope as well as moving chain and cable parts to ensure long life and smooth, quiet operation. Its tacky, water-resistant characteristics enable it to adhere strongly to rapidly moving parts and to seal out damaging moisture. Available in three NLGI grades, Wirelife Almasol Coating Grease contains Almasol, LE"s exclusive wear-reducing additive that protects against premature wear and shields metal against corrosive attack.

Wirelife® Almasol® Coating Grease is a soft, semifluid formulation designed to coat wire rope as well as moving chain and cable parts to ensure long life and smooth, quiet operation. Its tacky, water-resistant characteristics enable it to adhere strongly to rapidly moving parts and to seal out damaging moisture. Available in three NLGI grades, Wirelife Almasol Coating Grease contains Almasol, LE"s exclusive wear-reducing additive that protects against premature wear and shields metal against corrosive attack.

Bio-E.P.™ Wire Rope Lubricants are ultimately biodegradable vegetable oils formulated with antiwear, extreme pressure (EP), antirust, oxidation inhibitors, and a tackifier. They provide a light waxy-tacky coating, and are recommended for lubricating multi-strand cables and wire rope wound around central cores of steel or fiber, which are subject to heavy loading and/or shock loading. These biobased products provide improved fire resistance over equal viscosity petroleum products and contain no chlorine, zinc, or heavy metals. Performance is enhanced by use of the Stabilized HOBS’s natural vegetable oil composition, which provides an oily boundary film. In addition, this oily film has a natural polarity to metal surfaces and helps clean and then penetrates deep into the inner core of the cable preventing rust and wear. The super high viscosity index of the Stabilized HOBS adds additional lubrication qualities to this high performance lubricant. Laboratory and field tests have shown that the products provide exceptional protection with excellent low temperature pumpability.View More Products

ASV RL1 is a highly adhesive,semi fluid extreme pressure grease for lubrication and corrosion protection of wire ropes and steel cables operating under adverse conditions of load,temperatures or environment.It penetrates rapidly through wire rope strands to leave a completely water resistant heavy duty lubricating film which provides both internal as well as external lubrication & corrosion protection.The solid lubricants prevent wearing and premature damage of internal strands and increase the life of the wire ropes.ASV RL 1 forms a protective and lubricating water proof film over the surface which does not emulsify even if submerged in water.

JET-LUBE"s WLDis highly tenacious, adhesive lubricant containing both molybdenum disulfide (MoS2) and graphite, and is specially formulated for use on wire lines, cable and open roller chains. WLDpenetrates the outer strands of wire rope and cable, displacing moisture, and permeating to the core of the rope or cable, lubricating and protecting each strand.

As the low vapor pressure carrier solvent of WLDevaporates, a thin, flexible film of lubricant is formed. This barrier film prevents the incursion of moisture and dirt between the strands, and contains rust and corrosion inhibitors to prevent both abrasive and corrosive wear, significantly prolonging the life of cable and wire rope. The barrier film of WLDprotects against the formation of rust and prevents "rust binding", which reduces cable flexibility and life; increasing friction and wear. The barrier also offers protection against corrosion, preventing pitting of wire strands that can cause fatigue failure in the cable or rope. WLDalso performs effectively in the presence of high humidity or salt water.

WLDresists being thrown and dripping off the cable or rope even at the highest operating speeds. Because it is a "thin film" lubricant, constant replenishment of the lubricant is not required, thus reducing the cost of lubricant application.

WLDmay be used on crane and dragline hoist and draglines, elevator hoist lines, sprayed directly on sheaves, or winding drum faces, oilfield wire lines, offshore rig anchor cables, chain vises, corrosion barrier for iron surfaces, drilling lines, mast hoisting cables or any wire rope cable that operates at the extremes of operating speeds and loads in harsh environments.

Lubricating the traditional way is costly, requiring brushes, gloves and spillages, while the effectiveness is far less. Low-quality lubricants create a superficial layer on the outside, which is still afflicted with rusting at the very core of the core of the wire. This will keep the appearance of a metal wire rope in a healthy shape, while the corrosive moisture is eating away at its core.

Masto Wire Lubricators are the sole brand available to lubricate a wire thoroughly, both on the inside and outside. With the correct supervision and interval lubrication, the wires can last much longer, while avoiding a dangerous situation such as suspended load drop and wire failure. To gain this effect, the lubrication is performed under pressure, which passes through the most compact strand designs in the wire rope industry.

The systematic application of Masto Lubricators creates a minimum of 285 PSI; the lowest amount of pressure required in the lubrication chamber to gain a comprehensive lubricating result. Despite the material of the rope, the mechanical wear and moisture in an environment, the wires are prolonged significantly after Masto wire lubricators reduce friction, increase functionality and prolong the wires’ lifespan.

Masto Lubricators are designed for easy administration, which carry out the lubrication process by using Split Seals. These seals are installable chambers that create a high pressure environment for lubrication. The seals are engineered with two halves that come together and are further secured with two chains. A pump administers the lubricating content while the wire rope roller continues reeling the rope through the chamber.

A world-renowned cable lubrication tool,Masto pressure lubrication is an all-in-one solution. It can be used on land or for underwater lubrication to effectively lubricate wire ropes. It also helps cutting down the overall costs by reducing the intervals of lubrication, increasing the life of wire ropes by eliminating rust, corrosion as well as friction. If you are looking for a perfect wire rope lubrication solution, there is no better choice than Masto Lubricators out there in the market.

Do you still require more information? Unsure about the compatibility of your wire construction with this lubrication method? Or wanting to get a quotation on bulk orders? Contact Us today and we will be eager to answer all your questions.

Environmentally Friendly Wire Rope Lubricant, Dynagard Blue, is an extreme pressure unleaded environmental wire rope lubricant blended for excellent resistance to softening under severe working conditions, water resistance, and it’s compatibility with all Kirkpatrick Wire Rope Lubrication Systems in addition to manual hand application. Its slickness and viscosity allow it to stay alive with the wire rope as the strands move during load bearing operations. This attribute also allows it to continuously redistribute itself to cover any internal strand areas that may have been missed during the initial lubrication process. An unleaded extreme pressure additive provides exceptional protection against wear and shock loads, while additional additives enhance resistance to water wash-off, protection against fling off at high wire rope travel speeds, and long service in high temperature environments. Dynagard Blue has outstanding structural and chemical stability. It won’t corrode steel and copper bearing alloys and is compatible with conventional seal materials. Aquatic toxicity tests on sensitive marine organisms performed by independent testing laboratories have shown it to have possibly the best LC-50 value of any wire rope lubricant marketed in the world. Copy of the test data is available upon request.

Molyslip WRL-S10 is a premium-performance lubricant specifically designed to overcome the challenge of effectively lubricating and protecting steel wire ropes.