steel wire rope manufacturing process supplier

Wire rope manufacturers produce their products in order to provide a high load capacity, versatile alternative to weaker ropes like manila rope or hemp rope. Wire rope products are used for a wide variety of motion transmission applications, among them: lifting, baling, tie down, hoisting, hauling, towing, mooring, anchoring, rigging, cargo control, guidance and counterbalance. They can also be used as railing, fencing and guardrailing.

Wire rope is a must-have for many heavy duty industrial applications. From mining to forestry to marine and beyond, there’s wire rope for almost every job. Some of the many industries in which wire rope is popular include: construction, agriculture, marine, industrial manufacturing, fitness, sports and recreation (plastic coated cables for outdoor playground equipment and sports equipment), electronics, theater (black powder coated cables for stage rigging), mining, gas and oil, transportation, security, healthcare and consumer goods.

Wire rope as we know it was invented just under 200 years ago, between 1831 and 1834. At that time, the goal was to create a rope strong enough to support work in the mines of the Harz Mountains. Invented by Wilhelm Albert, a German mining engineer, this wire rope consisted on four three-stranded wires. It was much stronger than older rope varieties, such as manila rope, hemp rope and metal chain rope.

While studying at Freiburg School of Mines, a man named L.D.B. Gordon visited the mines in the Harz Mountains, where he met Albert. After he left, Gordon wrote to his friend Robert Stirling Newall, urging him to create a machine for manufacturing wire ropes. Newall, of Dundee, Scotland, did just that, designing a wire rope machine that made wire ropes with four strands, consisting of four wires each. After Gordon returned to Dundee, he and Newall, along with Charles Liddell, formed R.S. Newall and Company. In 1840, Newall received a patent for “certain improvements in wire rope and the machinery for making such rope.”

In 1841, an American manufacturer named John A. Roebling began producing wire rope for suspension bridges. Soon after, another set of Americans, Josiah White and Erskine Hazard, started incorporating wire rope into coal mining and railroad projects, forming Lehigh Coal & Navigation Company (LC&N Co.). In 1848, wire rope from their wire rope factory in Mauch Chunk, Pennsylvania provided the lift cables needed to complete the Ashley Planes Project. This project sought to improve the performance and appearance of the freight railroad that ran through Ashley, Pennsylvania, by adding lift cables. This increased tourism and increased the railroad’s coal capacity. Before, cars took almost four hours to return; after, they took less than 20 minutes.

Wire rope likewise changed the landscape (again) in Germany, in 1874, when an engineering firm called Adolf Bleichert & Co. used wire rope to build Bi-cable aerial tramways. These allowed them to mine the Ruhr Valley. Several years later, they also used wire rope to build tramways for the German Imperial Army and the Wehrmacht. These tramways were wildly successful, opening up roads in Germany and all over Europe and the USA.

Since the 1800s, manufacturers and engineers have found ways to improve wire rope, through stronger materials and material treatments, such as galvanization, and different rope configurations. Today, wire rope makes possible many heavy industrial processes. It has become a necessity of the modern world.

Strands are made by tightly twisting or braiding individual wire together. One strand could have anywhere between two and several dozen wire filaments depending on the necessary strength, flexibility, and weight capacity.

One of the most dynamic elements of wire cables is the inner core. The strands are wrapped around the core, and it can be made of different metals, fibers, or even impregnated fiber materials. For heavy applications, cores are often made of a different strand of wire called an independent wire rope core (IWRC). An IWRC has a considerable amount of flexibility and it is still very strong. In fact, at least 7.5% of the strength increase in a wire rope can be attributed to an IWRC.

While they sometimes use other metals, like aluminum, nickel, copper, titanium, and even bronze for some applications, manufacturers primarily produce wire rope from steel. This is because steel is very strong and stretchable. Among the most common types they use are: galvanized wire, bright wire, stainless steel and cold drawn steel.

Of the wire rope steels, cold drawn carbon steel wire is most popular, although stainless steel wire rope is sometimes employed as well. Stainless steel rope is most popular for its anti-corrosive properties. Bright wire rope, a type of ungalvanized steel wire rope, is also popular. For added strength and durability, galvanized steel wire rope/galvanized steel cables are a very popular choice. Galvanized aircraft cable, for example, is always a must in aerospace.

When choosing or designing a custom wire rope for your application, suppliers consider factors such as: the environment in which the rope will function, required rust resistance, required flexibility, temperature resistance, required breaking strength and wire rope diameter. To accommodate your needs, manufacturers can do special things like: make your rope rotation resistant, color code your rope, or add a corrosion resistant coating. For instance, sometimes they specially treat and coat a cable with plastic or some other compound for added protection. This is particularly important to prevent fraying if the wire rope is often in motion on a pulley.

Manufacturers and distributors identify the differences in wire cable by listing the number of strands and the amount of wires per strand so that anyone that orders understand the strength of the cable. Sometimes they are also categorized by their length or pitch. Common examples of this include: 6 x 19, 6 x 25, 19 x 7, 7 x 19, 7 x 7, 6 x 26 and 6 x 36.

More complex wire rope identification codes connote information like core type, weight limit and more. Any additional hardware like connectors, fasteners, pulleys and fittings are usually listed in the same area to show varying strengths and degrees of fray prevention.

Cable wire rope is a heavy-duty wire rope. To give it its high strength, manufacturers construct it using several individual filaments that are twisted in strands and helically wrapped around the core. A very common example of cable wire rope is steel cable.

Spiral rope is made up an assemblage of wires with round or curved strands. The assemblage features at least one outer layer cord pointed in the opposite direction of the wire. The big advantage of spiral ropes is the fact that they block moisture, water and pollutants from entering the interior of the rope.

Similarly, stranded rope steel wire is made up of an assemblage of spirally wound strands. Unlike spiral rope, though, its wire patterns have crisscrossing layers. These layers create an exceptionally strong rope. Stranded rope may have one of three core material types: wire rope, wire strand or fiber.

Wire rope chain, like all chains, is made up of a series of links. Because it is not solid, wire rope chain is quite flexible. At the same time, it is prone to mechanical failure.

Wire rope slings are made from improved plow wire steel, a strong steel wire that offers superior return loop slings and better security. The plow wire steel also shields rope at its connection points, which extends its working life. Wire rope slings, in general, provide their applications with increased safety, capacity and performance. Wire rope sling is a rope category that encompasses a wide range of sub-products, such as permaloc rope sling, permaloc bridle slings and endless slings. These and other wire rope slings may be accompanied by a wide variety of sling terminations, such as thimbles, chokers and hooks.

Wire rope offers its user many advantages. First, design of even distribution of weight among strands makes it ideal for lifting extremely heavy loads. Second, wire rope is extremely durable and, when matched properly to the application, can withstand great stress and elements like corrosion and abrasion. In addition, it is very versatile. Its many iterations and the ways in which the rope can treated means that users can get rope custom fit for virtually any application.

Depending on the type of wire rope with which you are working and your application, you may want to invest in different accessories. Among these accessories are: wire rope clips, steel carabiners, fittings, fasteners and connections.

To ensure that your wire rope quality remains high, you must regularly inspect them for wear and degradation. The right wire rope should be selected for a particular use. Watch out for performance-impacting damage like: rust, fraying and kinks. To make sure that they stay in tip-top shape, you should also clean and lubricate them as needed. Check for this need as a part of your regular inspection.

Rope care is about more than inspection. It’s also about making an effort to use and store them properly every time you use them. For example, never exceed your rope’s rated load and breaking strength. Doing so will not only cause the weakening of your cable, but it may even cause immediate breakage. In addition, always store your wire rope cable in a dry and warm area, away from those elements that could cause premature rusting or other damage. Finally, always carefully wind your wire rope when you’re done with it, so as to avoid kinks. If you follow all these tips and treat your wire rope assemblies well, they will reward you with a long and productive service life.

Always make sure that you purchase wire rope that matches your industry and regional standards. Some of the most widely referenced standards organizations for wire rope include: ISO, ASTM International and OSHA. Talk over your specifications and application with your wire rope supplier to figure out what’s best for you.

If you’re in the market for a wire rope or a wire rope assembly, the best way to know you’re getting something that will both perform well and be safe if by working with a vetted professional. Find one among the list we’ve provided on this page. Check out their profiles to get an idea of the services and products they offer. Pick out three or four to whom you’d like to speak, and reach out. Talk to them about your specifications, standard requirements and budget. Ask about lead times and delivery options. Once you’ve spoken with all of them, compare and contrast their answers. You’ll know you’ve found the one when you talk to a wire rope company that is willing to go above and beyond for your satisfaction.

steel wire rope manufacturing process supplier

Steel is a popular cable composition because of its wear and corrosion resistance as well as its high breaking strength and long product lifespan. Each of these considerations is crucial to steel cable applications.

Often used as safety and control cables, steel wires such as these must be reliable as mechanical failure can lead to costly and even deadly consequences.

Additional specifications include diameter, length, specific composition, resistance to crushing or flattening, and ductility. These should be examined with regard to the intended use of the cable which can range from supportive guy lines, hoist ropes, and cable railings to safety cables and braking mechanisms. Such applications prefer steel cable above other fibrous or synthetic ropes as the multi-strand construction results in the ability to work even in high weight situations while remaining ductile.

Though the configuration can vary, steel cables have the same basic composition. Cold-drawn steel wires known as filaments are the first component. Multiple of these filaments, which have a relatively small diameter, are twisted or braided together to form a grouping referred to as a strand.

Strands are then wrapped in a helical pattern around the core. The composition of the core, which may be fibrous even in steel cables, is another element used to identify wire ropes.

With steel cables, in particular, it is important to consider the specific alloy in use as steel refers to a grouping of metals with different properties rather than a single element. Stainless steel cables are among the most popular as they offer increased resistance to corrosion and wear even in harsh environments. Galvanized cable, however, is often more cost effective and suitable for most moderate environments. Bright or non-galvanized steel cables are also common.

Each type of steel cable can come as such as a completed assembly with fasteners, fittings and other hardware attached for fray prevention and connectivity.

steel wire rope manufacturing process supplier

Wire rope is a complex mechanical device that has many moving parts all working in tandem to help support and move an object or load. Wire ropes are attached to a crane or hoist and are fitted with swivels, shackles or hooks. These are suitable for lifting or lowering elevators and are also used for supporting suspension bridges or towers.

In this article, we"ll cover details on the top U.S. providers of wire ropes, along with our featured list of top wire rope suppliers on Thomasnet.com.

Below is a list of featured suppliers of wire rope from our platform. Included with these companies is their location, year established and the number of employees.

Below we have assembled information on the top suppliers of wire rope in the U.S. based on currently available public sales data. The table also includes the company name, location and the number of employees.

With the help of the provided details on the wire rope suppliers in the United States in the above tables and descriptions, we hope you can use this data to further aid your sourcing decisions.

steel wire rope manufacturing process supplier

ISO 9001 & AS 9120 certified 8(m)WOSB certified custom manufacturer of corrossion resistant galvanized aircraft stainless steel metal safety cable and wire braid materials include braided cords with wire center for aeronautical, aerospace, halyard, helicopter lead line, sailboat, rigging, hoisting, automotive applications and more. Wire rope products are available in 1x7 strand through 6x36 strand for aircraft cable, non rotating and non flexible applications. Custom coatings and finishes available for aerospace, automotive, safety applications. Also offers custom braids in specialty colors, finishes, and materials such as aramid, ceramic, Dyneema®, fiberglass, Kevlar®, linen, Nomex®, plasma, Spectra®, tarred, marlin, Technora™, Twaron®, and Vectran™. Galvanized aircraft wire ropes and cables available in 302/304, 305, and 316 stainless steel and zinc-coated carbon steel materials. Offers non-flexible types in 1 x 7 and 1 x 19 strand models. Suitable for aeronautical, logging, hoisting, aircraft control, and winching applications.

steel wire rope manufacturing process supplier

A wire rope is a type of cable that includes several wire strands laced together to form a single wire. Generally, both the terms “wire” and “rope” are used interchangeably with “wire rope”; however, according to the technical definition, to be labeled a wire rope, the cable must have a thickness of at least 9.52 mm. As a versatile, high load capacity alternative to natural fiber ropes such as hemp and manila, wire rope provides motion transmission through nearly all angles, tie down, counterbalance, guidance, control, or lift.

Modern wire rope was invented by Wilhelm Albert, a German mining engineer, between 1831 and 1834. He developed them in order for work in the mines in the Harz Mountains. This rope replaced weaker natural fiber ropes, like hemp rope and manila rope, and weaker metal ropes, like chain rope.

Albert’s rope was constructed of four three-stranded wires. In 1840, a Scot named Robert Stirling Newall improved upon this model. A year later in the United States, American manufacturer John A. Roebling started producing wire rope, aimed at his vision of suspension bridges. From there, other interested Americans, such as Erskine Hazard and Josiah White, used wire rope in railroad and coal mining applications. They also applied their wire rope techniques to provide lift ropes for something called the Ashley Planes project, which allowed for better transportation and increased tourism in the area.

Approximately twenty-five years later, back in Germany in 1874, the engineering firm Adolf Bleichert & Co. was founded. They used wire rope to build bicable aerial tramways for mining the Ruhr Valley. Years later they built tramways for both the Wehrmacht and the German Imperial Army. Their wire rope systems spread all across Europe, and then migrated to the USA, concentrating at Trenton Iron Works in New Jersey.

Over the years, engineers and manufacturers have created materials of all kinds to make wire rope stronger. Such materials include stainless steel, plow steel, bright wire, galvanized steel, wire rope steel, electric wire, and more. Today, wire rope is a staple in most heavy industrial processes. Wherever heavy duty lifting is required, wire rope is there to facilitate.

Wire rope is strong, durable, and versatile. Even the heaviest industrial loads may be lifted with a well-made wire rope because the weight is distributed evenly among constituent strands.

There are three basic elements of which wire ropes are composed: wire filaments, strands, and cores. Manufacturers make wire rope by taking the filaments, twisting or braiding them together into strands, and then helically winding them around a core. Because of this multiple strand configuration, wire rope is also often referred to as stranded wire.

The first component, the filaments, are cold drawn rods of metal materials of varying, but relatively small diameter. The second component, the strands, can individually consist of as few as two or as many as several dozen filaments. The last component, the core, is the central element around which strands are wrapped; wire rope cores maintain a considerable amount of flexibility, while increasing strength by at least 7.5% over the strength of fiber core wire ropes.

The helical winding of the strands around the core is known as the lay. Ropes may be right hand lay, twisting strands clockwise, or they may be left hand lay, twisting strands counter-clockwise. In an ordinary lay, the individual strands are twisted in the opposite direction of the lay of the entire rope of strands to increase tension and to prevent the rope from coming unwound. Though this is most common Lang"s lay has both the strands and the rope twisted in the same direction while alternate lays, as the name suggests alternate between ordinary and Lang style lays. While alternative rope designs are available, the helical core design is often favored, as it allows a wire cable to hold a lot of weight while remaining ductile.

There are many design aspects that wire rope manufacturers consider when they are creating custom wire rope assemblies. These include: strand gauge (varies based on application strength, flexibility, and wear resistance requirements), wire rope fittings (for connecting other cables), lay, splices, and special coatings. Specially treated steel cable and plastic coated cables, for instance, are common to many application specific variations of wire rope such as push pull cable assemblies used in transferring motion between two points.

Suppliers typically identify wire cable by listing both the number of strands and the amount of wires per strand respectively, though stranded cable may alternatively be measured by their lay and length or pitch. For example, a door-retaining lanyard wire rope is identified by its 7 x 7 construction, and wire rope used for guying purposes is identified by its 1 x 19 construction. The most common types are 6 x 19, 6 x 25, 19 x 7, 7 x 7, 7 x 19, 6 x 26, and 6 x 36.

An ungalvanized steel wire rope variety. This uncoated wire rope can also be designed to resist spinning or rotating while holding a load; this is known as rotation resistant bright wire rope.

Also called a coiled wire rope, a coiled cable is a rope made from bundles of small metal wires, which are then twisted into a coil. Wire rope and cable can come in a huge variety of forms, but coiled cables specifically provide the benefits of easy storage and tidiness. Unlike other wire ropes, coiled cables do not require a spool for storage. Because it has been coiled, the cable will automatically retract into its spring-like shape when it is not in use, making it incredibly easy to handle.

A type of high strength rope, made of several individual filaments. These filaments are twisted into strands and helically wrapped around a core. One of the most common types of wire rope cable is steel cable.

Wire rope made not as one solid piece, but as a piece made up of a series of metal links. Wire rope chain is flexible and strong, but it is more prone to mechanical failure than wire rope.

Push pull cables and controls are a particular type of control cable designed for the positive and precise transmission of mechanical motion within a given system. Unlike their counterpart pull-pull cables, these wire rope assemblies offer multidirectional control. Additionally, their flexibility allows for easy routing, making them popular in a number of industrial and commercial applications.

Iron and steel are the two most common materials used in producing wire ropes. A steel wire is normally made from non-alloy carbon steel that offers a very high strength and can support extreme stretchable forces. For even more strength and durability, manufacturers can make stainless steel wire rope or galvanized steel wire rope. The latter two are good for applications like rigging and hoisting.

Technically, spiral ropes are curved or round strands with an assemblage of wires. This gathering of wires has at least one cord situated in the opposite direction of the wire in the outer layer of the rope. The most important trait of this rope is that all the wires included are round. The biggest benefit of this category of rope is that it does not allow the entrance of pollutants, water, or moisture.

Contain an assemblage of strands placed spirally around a core. Stranded rope steel wire patterns have different layers that cross each other to form an even stronger cable or rope. Stranded ropes contain one of three types of core: a fiber core, a wire strand core, or a wire rope core.

Provide an added level of security to a manufacturing production application. Wire rope slings are made from improved plow steel wire ropes that, apart from offering added security, also provide superior return loop slings. Plow steel wire ropes improve the life of a mechanism by shielding the rope at its connection points. The key objective of wire rope slings is to enhance the safety of an application while increasing its capacity and performance. Rope slings are also available in various sling termination options, such as hook type, chokers, and thimbles.

The eye in this rope sling is made using the Flemish Splice method. Just like a typical sling, a Permaloc rope sling improves safety and provides reverse strength meaning that the uprightness of the eye does not depend on the sleeves of the metal or alloy. Additionally, permaloc rope slings offer an abrasion resistance feature that makes them long lasting.

These slings have all the features that most other slings offer. However, compared to their counterparts, Permaloc bridle slings provide better load control, wire rope resistant crushing, robust hooks and links that work for a longer duration, and help save on maintenance requirements.

Manufacturers produce wire rope for many different reasons; from cranes to playground swings, wire ropes have something for everyone. Among the many applications of wire rope are hoisting, hauling, tie down, cargo control, baling, rigging, anchoring, mooring, and towing. They can also serve as fencing, guardrails, and cable railing, among other products.

Some of the industries that make use of wire rope include industrial manufacturing, construction, marine, gas and oil, mining, healthcare, consumer goods, and transportation. Others include the fitness industry, which uses plastic coated cable products in weight machines, the theater industry, which uses black powder coated cables for stage rigging, the recreation industry, which uses plastic coated cables for outdoor playground equipment, and the electronics industry, which uses miniature wire rope for many types of electronic equipment and communications devices.

Wire ropes are typically made from cold drawn steel wire, stainless steel wire, or galvanized wire. They may also be made from a wide variety of less popular metals, including aluminum, nickel alloy, bronze, copper, and titanium. However, nearly all wire ropes, including control cables, are made from strands of cold drawn carbon steel wires. Stainless steel rope and cables are subbed in for highly corrosive environments. Galvanized cables and galvanized wire rope are popular for their increased strength and durability; these qualities are important to specialized ropes like galvanized aircraft cable.

A core may be composed of metal, fiber or impregnated fiber materials depending on the intended application. Cores may also be another strand of wire called an independent wire rope core (IWRC).

Wire rope, depending on its application, is subject to many standard requirements. Among the most common of these are the standards detailed by OSHA, ASTM International, and ISO. Per your application and industry, you’ll likely have others you need to consider. To get a full list, talk to your service provider.

To determine the safety factor, which is a margin of security against risks, the first step involves knowing the type of load that the rope will be subjected to. The load must consider the shock loads and blowing wind effects. The safety factor is characterized in ratios; typical are 4:1 and 5:1. If a ratio is 5:1, then the tensile strength of a wire rope must be five times of the load it will be subjected to. In some applications, the ratios can go up to 10:1.

By weighing all these factors carefully, the wire rope that you will buy will be safe to use and last considerably. For the best advice and guidance, though, don’t go it alone! Find a great wire rope supplier that you can trust. You’ll know you’ve found the right supplier for you when you talk to one that can not only fulfill your requirements, but shows that they are excited to go the extra mile for you. For a company like this, browse the list near the top of the page.

As the cables play an integral role in the safety of many operations and structures, careful analysis of a wire rope and all of its capabilities and features is vital. Important qualities and physical specifications you must consider include wire rope diameter, breaking strength, resistance to corrosion, difficulty of flattening or crushing, bendability, and average lifespan.

Each of the aforementioned considerations should be compatible with the specific application for which the rope is intended as well as the environment in which such operations are undertaken. Temperature and corrosive environments often require specially coated wire ropes with increased durability.

When you use your industrial wire rope, the first thing to remember is to not exceed your rope’s rated load and breaking strength. If you do not stay within these parameters, you risk causing your rope to weaken or even break.

Rust, kinks, fraying and even carefully performed splicing will all have an impact on the performance of wire ropes. To maintain the integrity of your wire rope assembly, you need to inspect them regularly and clean and lubricate them as needed. In addition, you need to store them out of the wet and cold as much as possible. Also wrap them up properly, so they are not kinked.

Steel that is designed for applications, which require greater safety features with no increase in diameter size and the highest resistance to abrasive wear. This steel is fifteen percent stronger than Improved Plow Steel, and the tensile strength of this grade ranges from 280,000 to 340,000 psi.

A high-carbon steel having a tensile strength of approximately 260,000 psi that is roughly fifteen percent stronger than Plow Steel. Most commercial wires are made from IPS.

A low carbon steel wire of approximately 10,000 psi, which is pliable and capable of repeated stresses from bending around small sheaves. This grade is effective for tillers, guys and sash ropes.

The manner in which the wires are helically wound to form rope. Lay refers specifically to the direction of the helical path of the strands in a wire rope; for example, if the helix of the strands are like the threads of a right-hand screw, the lay is known as a right lay, or right-hand, but if the strands go to the left, it is a left lay, or left-hand.

A classification of wire rope according to its breaking strength. The rank of grades according to increasing breaking strengths is as follows: Iron, Traction, Mild Plow Steel, Plow Steel, Improved Steel, Extra Improved Steel.

The act of fastening a termination to a wire rope through physical deformation of the termination about the rope via a hydraulic press or hammering. The strength is one hundred percent of the wire rope rating.

A grade of rope material that has a tensile strength range of 180,000 to 190,000 psi. Traction steel has great resistance to bending fatigue with a minimum of abrasive force on sheaves and drums, which contributes to its long use in elevators, from which the steel gets its name.

It is composed of wire strands that are braided together. Wire braid is similar to stranded wire. The difference between the two is the fact that stranded wire features strands that are bundled together, rather than braided.

Essential parts of cable assemblies, wire rope assemblies and wire rope slings that assist spliced or swaged rope ends in connecting to other cables and keeping cables and rope from unraveling.

A wire rope cable assembly is a metallic rope consisting of bundles of twisted, spiraled, or bonded wires. While the terms wire rope and cable are often used interchangeably, cables are typically designated as smaller diameter wire ropes, specifically wire ropes with a diameter less than 3/8 inch. Therefore, wire rope cable assemblies are typically utilized for lighter duty applications.

Or cable assemblies, are cables which are composed of many spiraled bundles of wire. These cables are used to support hanging objects, connect objects, pull or lift objects, secure items, and much more.

Wire rope wholesalers can sell an extensive range of wire rope and wire rope accessories at a very affordable rate as well as in bulk. Many of the additional wire rope equipment that wire rope wholesalers provide include: swivel eye pulleys, eye nuts, eye bolts, slip hooks, spring hooks, heavy duty clips, clevis hooks, turnbuckle hooks, anchor shackle pins, s hooks, rigging blocks, and much more. Wire rope fittings will generally improve the versatility of the wire and also prevent fraying.

steel wire rope manufacturing process supplier

When applications are complex, specifications are too, and timelines are often rigid. Carl Stahl Sava Industries knows that deliverables are meticulously determined, whether we’re evaluating production run plans, the assembly construction itself, or even packaging and delivery. For these and many other reasons, you need a cable supplier and wire manufacturer that can meet your objectives in the most efficient way with their wire and cable manufacturing process - no matter the size of the detail.

Our engineering, quality, production and sales teams don’t just simply supply cables, fittings, pulleys and tools. Sava takes each customer’s needs, from concept, to quote, to production and finally, delivery, as seriously as you do pleasing your customers. That"s why, regardless of project scope, Sava products and capabilities represent almost 50 years of control cable manufacturing process expertise in application design, product sampling and prototyping, production streamlining and even over-the-counter purchase.

Carl Stahl Sava Industries adapts every day to the complex and changing production requirements of our customers. Simply bring your specifications to Sava, and watch our expert cable wire manufacturing team create custom solutions that meet your requirements. Have a look at how we have spent a half-century adapting to meet the goals of customers just like you.

steel wire rope manufacturing process supplier

At Carl Stahl Sava Industries, manufacturing a comprehensive family of cable, stainless steel wire rope fittings and tools only explain a portion of what makes us so special as a cable assembly manufacturer. In addition to possessing an ISO 9001:2015 certification, Sava is also FDA and ITAR registered, as well as RoHS and REACH certified. Our wire rope manufacturing process leverages almost 50 years of engineering and manufacturing expertise that customers around the world have grown to depend upon every single day. Additionally, Sava’s sales professionals boast over 100 years of combined technical experience helping organizations just like yours meet the most complex and sophisticated application requirements.

steel wire rope manufacturing process supplier

The majority of steel wires used for making wire ropes are usually manufactured from non-alloy carbon steel having a carbon content of between 0.4 and 0.95%. Since rope wires have a very high strength, they are able to offer support to large tensile forces. They can also run over sheaves even if the diameters are relatively small.

Cross lay strands has several layers, with the wires crossing each other. The parallel lay strands are prevalently used. Here, the lay length of practically all the wire layers have equal measurements. The wires of any two layers that are superimposed are also parallel. This makes for the linear contact.

However, two inner layer wires support the outer layer wire. Throughout the entire length of the strand, these wires are neighbors. Parallel lay strands are manufactured in a single operation. They have a greater endurance than cross lay strands. Parallel lay strands having two wire layers feature the construction Filler, Seale or Warrington.

The strands of spiral ropes are round.  They feature an assembly of wire layers, laid helically through a center. At least a single wire layer is laid in the direction opposite to the outer layer. The dimension of spiral ropes can be non-rotating. They have a negligible rope torque under tension.

The open spiral rope is made up of round wires only. The center of the full-locked coil rope and half-locked coil rope is made of round wires, while the locked coil ropes come with at least a single outer layers of profile wires.

The major advantage is that they are constructed in such a way that dirt and water penetration is prevented to a large extent. Hence, protecting them from losing their lubrication. That’s not all, with the proper dimension, the ends of a broken outer wire will be unable to leave the rope.

Stranded ropes are a combination of several strands laid around a core in one or more layers in a helical shape. The core can be a fiber core, wire strand core, or independent wire rope core (IWRC). The fiber core features a synthetic material or natural fibers like Sysal.

Even though synthetic fibers are stronger and more uniform, they are unable to absorb many lubricants. Nonetheless, natural fibers are able to absorb about 15% of their weight in lubricant. This helps in protecting the inner wires against corrosion. Fiber cores are very elastic and flexible. The only problem is that they can easily get crushed.

Wire strand core consists an extra wire strand. It is basically used for suspension. The independent wire rope core (IWRC) is very durable regardless of the type of environments it is used in.

The majority of stranded ropes possess only a single one strand layer on top of the core. It is denoted with symbol Z when the strands in the rope are laid in the right direction, while symbol S represents left direction. Regular lay denotes that individual wires were wrapped around centers in a single direction, with the strands wrapped around the core in opposite direction.

Wire ropes featuring multiple strands are less resistant to rotation. They possess more than one strand layers, laid helically around the center. The outer strands are laid in an opposite direction to the underlying strands layers. Ropes having more than two strand layers can be non-rotating as well, while those with two strand layers are usually low-rotating.

Since they are used for carrying tensile forces, they are usually loaded by fluctuating and static tensile stresses. Wire ropes that are used for suspension are often referred to as cables.

They are used as rails for the cabin rollers or various other loads in cable cranes and aerial ropeways. Dissimilar to running ropes, the curvature of the rollers are not taken on by track ropes. When track ropes are used, the radius and the tensile force increases, as the stresses decrease.

They are used to bind together various kinds of goods. Wire rope slings are stressed by the tensile forces initially by bending stresses. They are bent over the blunt edges of the goods.

steel wire rope manufacturing process supplier

We develop and manufacture strands and ropes, in the fine rope range with diameters from 0.09 to 8.0 mm, for the most diverse technical requirements, with individual specifications. This results in different requirements for the material, the rope structure and the diameter range. In our rope factory, ropes can be manufactured in different lay directions. Our standard material stainless steel 1.4401 is predominantly used for a wide variety of constructions. Depending on the requirements, we also supply ropes in special materials or process them by, for example, hammering, purifying or PU coating. We produce our ropes with fiber or steel core. We also offer conducting wire ropes of the e-rope brand. The thinnest wire processed in our rope factory for use in microtechnology has a diameter of 0.015 mm. This corresponds to 1/4 the diameter of a human hair. These wire ropes are used, for example, in medical devices. Our ropes are durable quality products and thus contribute to the sustainability of the products in which they are processed.

steel wire rope manufacturing process supplier

From transportation to recreation, our wire rope can be made and processed into different chain products. Our products include: brake cable, computer security cable, hanging wire and so on. All of them can be customized with high quality. Please don"t hesitate to contact us - the wire rope processing supplier.

steel wire rope manufacturing process supplier

PersonalWe are on hand to personally guide you through the entire process, we translate the jargon, we recommend what’s best, and we are always here in person. No nonsense, just straight talking people who always exceed expectations through our extensive wire rope knowledge and superior service.

steel wire rope manufacturing process supplier

We advise you on the selection of the suitable wire rope or the right strand for your application. Thanks to the wide range of options, we can offer steel wire ropes for a wide variety of applications. All TechnoCables are manufactured from wires of high tensile strength. Years of experience and a continuous quality assurance chain from incoming goods to dispatch are a guarantee for the highest level of reliability and quality. This makes us your reliable partner for all rope applications.

We offer ropes in the range under 1 mm to 8 mm. Fine ropes with a small diameter are used in medical technology for example. Wire ropes with a larger diameter in mechanical engineering or in the field of sun protection.strands 0.09 mm - 5.0 mm

The selection of the suitable material depends on the area of application. Steel wire ropes are in many cases the most economical option. For many areas of application, ropes made of galvanized steel have adequate corrosion protection. We recommend the use of stainless steel cables for applications with a high corrosion potential.Galvanized steel ropes and strands

Strands are made by stranding wires and are the basic for further rope manufacturing. 3 to 37-wire strands are stranded here. As the number of wires increases, the flexibility of the rope and thus the fatigue strength increases. A strand, rope or fiber insert can be used as the insert.Steel wire ropes

Surface treatments can be individually tailored to the respective demands and customer application. Functional coatings can also be implemented on request.Galvanized steel cable coated, stainless steel cable coated

steel wire rope manufacturing process supplier

An ISO 9001:2015 and BIS/ISI certified MAHADEV INDUSTRIES is one of the leading manufacturer of various types of tested Steel Wire Ropes, Strands and Wire Rope Slings in India.

We are MSME / SSI Unit. We have state of art machineries and fully equipped testing labs for continuous process for testing of raw material, chemical analysis and mechanical testing of wire, wire ropes and other allied articles/accessories to finished goods according to National and International Standards and for this we can say rather we are having breaking load capacity of 300 M.T. with crimping machine (for slings) up to 2000 M.T. We can proudly say that the company is regularly supplying its material to various Government, Semi-Government departments and several industries.

We are manufacturing all types of steel wire ropes for General Engineering purpose, Oil Well and Oil wells drilling, Shipping, Suspension Bridges, Cranes, Elevators, Automobiles, Winches, Mining, Man riding and Haulage purpose, high quality PVC coated wire ropes, Stainless Steel wire ropes / strands,higher abrasion resistance with higher breaking strength COMPACTED wire ropes for piling, Cradle ropes

As far as quality concern, we are very much confident about our product quality. We are putting a identical strip inside the rope of our brand name "MAHADEV" for the identification of our genuine product and the convenience of our valuable old and new customers.

steel wire rope manufacturing process supplier

Continental Cable employs 65 people specializing in the manufacture of custom mechanical wire rope cable assemblies. Other product lines include stainless steel and galvanized aircraft cable, a complete line of cable related hardware and tools and plastic coated cable.

steel wire rope manufacturing process supplier

Jinan sino steel Co., Ltd is one large steel holding company, as a window of foreign trade of chinese Steel industry, our company has been conducting extensive exchanges and friendly co-operations with domestic and overseas companies on the basis of equality, mutual benefit and win-win, greatly supporting the healthy and rapid development of China"s iron and steel industry. The registered capital of the group is 300 million Yuan. According to the overall deployment plan and the guideline of specialized operation, the company is now mainly engaged in such international and domestic business operations as importing raw materials, mainly iron ore, producing and exporting cold and corrugated steel sheet; and processing materials as per clients’ requirements.

Meanwhile, Group company imported the most advanced technology from Germany, Japan, Belgium and America, UK etc. for iron-smelting, steel-smelting, and processing steel sheet, also equipping with the complete automatic system, then become the most advanced and biggest professional manufacture in China at that time. Currently the group holds the rolling mill and the production lines of galvanized, galvalume and prepainted steel, and corrugation machines, with the annual production capacity of

1.2million tons, Since the producing began, our group company insisted in arriving at the advancement in the technology field by our continuing effort. At present, the company has gained lots of trust and praise from all over the world with qualified products and good service, exporting to North and South America, Europe, South-east Asia, Middle East area and Africa.

Jinan Sino Steel Co.,Ltd will always set its goal to promoting the healthy and fast development of Chinese steel industry in good faith, be realistic and pragmatic, maintain our brand stronger, and devote ourselves to provide customers with both our high quality products and first class service. We sincerely hope to establish long-term win-win cooperation with domestic and overseas clients in the future.

steel wire rope manufacturing process supplier

Wire ropes can be seen everywhere around us, they are made of strands or bundles of individual wires constructed around an independent core, suitable for construction, industrial, fitness, commercial, architectural, agricultural, and marine rigging applications.

Wire rod is made from high carbon steel wires(0.35 to 0.85 percent carbon) in a hot rolling process of a required diameter, usually from 5.5mm to 8 mm.

Wire rod is drawn to the required diameter by the 1st drawing machine after descaling dust and rust, adding mechanical properties suitable for application.

Positioning the wires different or the same size lay in multiple layers and same direction, or cross lay and diameter is maintained by one-third of the rope size.

So in theory, it is very simple to manufacture wire ropes. However there are many more details that must be closely monitored and controlled, and this requires time and experienced personnel since it is a super complicated project you cannot imagine.

steel wire rope manufacturing process supplier

BWR’s journey of excellence spans more than three decades. Over the course of this journey we have established ourselves as a leading manufacturer of high quality products, across six continents. Our growth has been fuelled by our state of the art facilities, that combine the knowledge, expertise & brilliance of our supremely talented professionals, with modern technology & manufacturing practices, providing critical solutions to a varied mix of client & industry needs. Today BWR’s products continue to reinforce our commitment to the highest quality, competitive value & ensure client satisfaction across 65+ countries.