u bolt clips wire rope factory

Wire rope clips, sometimes referred to as u bolt clamps, u bolt clips, u clips, u clamps or cable clamps, are used to secure the loose end of a wire rope when forming an eye. Wire rope u clips have a u-bolt that is secured into a saddle by two nuts. Wire rope assemblies almost always require two, or more wire rope clamps to secure the wire rope properly. When using wire rope cable clamps to form an eye in a wire rope, the working load limit of the wire rope is reduced by about 20%.

Here at Tri-State Rigging Equipment we pride ourselves on providing only the highest quality wire rope clamps from only the most reputable manufacturers. We can provide you with any wire rope clip on the market so, if you are unable to find what you are looking for, or if you don’t know exactly what you need, call or email our sales team to speak with a rigging product specialist.

Wire rope cable clamps come in a variety of materials ranging from galvanized and zinc plated steel, to stainless steel. The two most important different types, however, are drop forged and malleable wire rope u bolt clips.

Drop forged wire rope clips are more heavy duty than malleable rope clips and can therefore be used for more heavy-duty rigging applications. In addition, they are galvanized with a heavy coating of zinc that resists the corrosion and abuse found in rugged work environments. Wire rope cable clamps of every type are not designed to be used in an overhead lift but drop forged wire rope u bolt clamps can be used to suspend an overhead load. This makes wire rope cable clamps ideal for use with:

Regarding the first question, if the load is being moved, wire rope clips are not to be used. If the load is being held in place, heavy-duty drop forged wire rope clips can be used. For the second question, if the load is near the ground, malleable wire rope clips may be used, as their lighter duty design is more than enough for the job. On the other hand, if the load is being suspended above the ground, heavier duty drop forged wire rope clamps must be used.

In the rigging and lifting industry there is a common saying that is used to remember the correct way to use wire rope u clips: “Never saddle a dead horse.” This means that the saddle of the u clamp should always be in contact with the live side of the wire rope rather than the dead side. The dead side of the wire rope is the side of the eye that has the cut end. The dead end is attached to the live end of the wire rope to form an eye and it is imperative that the saddle be on the live side of the wire rope.

Tri-State Rigging Equipment is a service provider and distributor for all wire rope cable clamps, and u bolt clips for rigging serving clients from coast to coast, Canada, Mexico and especially focused in the states of Missouri, Illinois, Indiana, Iowa, Kansas, Nebraska, Arkansas, Mississippi, Tennessee, Kentucky, South Carolina, Florida, and Oklahoma.

Custom manufacturer of U-bolt clips. Materials used include aluminum, brass, carbon and stainless steel, iron, magnesium, zinc, Monel®, Inconel®, Kovar®, silver, platinum, niobium, and tungsten. Offered in black oxide, chrome, nickel plated, phosphate, and galvanized finishes. Capabilities include lean manufacturing, Kaizen, 5S, medium to high volume production, heat treating, assembly, machining, stamping, forging, welding, grinding, anodizing, swaging, tapping and electroplating. Industries served include aerospace, automotive, building and construction, electrical, electronics, food and beverage, medical, marine, semiconductor and defense. Meets ASME, ASTM, ANSI, NAS, SAE, and Military Spec standards. CE certified. Emergency and rush services are available.

-Select-AfghanistanAlbaniaAlgeriaAmerican SamoaAndorraAngolaAnguillaAntigua and BarbudaArgentinaArmeniaArubaAustraliaAustriaAzerbaijan RepublicBahamasBahrainBangladeshBelarusBelgiumBelizeBeninBermudaBhutanBoliviaBosnia and HerzegovinaBotswanaBrazilBritish Virgin IslandsBrunei DarussalamBulgariaBurkina FasoBurundiCambodiaCameroonCanadaCape Verde IslandsCayman IslandsCentral African RepublicChadChileChinaColombiaComorosCongo, Democratic Republic of theCongo, Republic of theCook IslandsCosta RicaCroatia, Republic ofCyprusCzech RepublicCôte d"Ivoire (Ivory Coast)DenmarkDjiboutiDominicaDominican RepublicEcuadorEgyptEl SalvadorEquatorial GuineaEritreaEstoniaEthiopiaFalkland Islands (Islas Malvinas)FijiFinlandFranceGabon RepublicGambiaGeorgiaGermanyGhanaGibraltarGreeceGreenlandGrenadaGuamGuatemalaGuernseyGuineaGuinea-BissauGuyanaHaitiHondurasHong KongHungaryIcelandIndiaIndonesiaIraqIrelandIsraelItalyJamaicaJapanJerseyJordanKazakhstanKenyaKiribatiKorea, SouthKuwaitKyrgyzstanLaosLatviaLebanonLesothoLiberiaLiechtensteinLithuaniaLuxembourgMacauMacedoniaMadagascarMalawiMalaysiaMaldivesMaliMaltaMarshall IslandsMauritaniaMauritiusMayotteMexicoMicronesiaMoldovaMonacoMongoliaMontenegroMontserratMoroccoMozambiqueNamibiaNauruNepalNetherlandsNetherlands AntillesNew ZealandNicaraguaNigerNigeriaNiueNorwayOmanPakistanPalauPanamaPapua New GuineaParaguayPeruPhilippinesPolandPortugalPuerto RicoQatarRomaniaRwandaSaint HelenaSaint Kitts-NevisSaint LuciaSaint Pierre and MiquelonSaint Vincent and the GrenadinesSan MarinoSaudi ArabiaSenegalSerbiaSeychellesSierra LeoneSingaporeSlovakiaSloveniaSolomon IslandsSomaliaSouth AfricaSpainSri LankaSurinameSwazilandSwedenSwitzerlandTaiwanTajikistanTanzaniaThailandTogoTongaTrinidad and TobagoTunisiaTurkeyTurkmenistanTurks and Caicos IslandsTuvaluUgandaUnited Arab EmiratesUnited KingdomUnited StatesUruguayUzbekistanVanuatuVatican City StateVietnamVirgin Islands (U.S.)Wallis and FutunaWestern SaharaWestern SamoaYemenZambiaZimbabwe

U-Bolt wire rope clip is essentially a U-bolt, two nuts, and a metal base (saddle) that can be made from forged steel or cast iron. Careful consideration and attention must be given to the way U-bolt type wire rope clips are installed.

Perfect for critical, heavy-duty, overhead loads such as winch lines, crane hoist lines, support lines, guy lines, towing lines, tie downs, scaffolds, etc.

3. Malleable Wire Rope Clips Malleable wire rope clips are used for making eye termination assemblies only with right regular lay wire rope and only for light duty uses with small applied loads, such as hand rails, fencing, guard rails, etc.

The base of the wire rope clips is made from malleable cast iron, which may fracture under heavy use and does not have the desirable metal properties of steel, or the beneficial grain structure that a forged base has.

Should you have any need. Just email us or call us directly. We’ll offer you a very complete solution for all the hardware needed for your rope course projects. Meet your budge, safety guaranteed.

Wire rope clip is otherwise known as a wire rope clamp, wire cable clamp, wire clamp, wire clip, U-bolt, etc. It is widely used for making eye-loop connections or join two wire rope cable ends together. The traditional styles of wire rope clips usually have three components: a U-shaped bolt, a forged or cast iron saddle, and two nuts.

The wire rope clips are available in a range of sizes and finishes, while you can easily find the difference from the appearance, traditional wire clips with u bolt, saddle and nuts, fist grip, stamped cable clamp.

Cast and malleable wire rope clips can only be used under light duty loads applications with relatively light loads, such as handrails, fencing, guard rails, etc.

While the drop forged wire rope clip variety is recommended for important, critical or sustaining overhead loads, such as guy lines, support lines, scaffolding, etc. The drop forged wire rope clips can be used in critical suspending, guying, and tie-down applications for the die forging process make them strong and more durable and the heating and hammering steps make their structure to be consistent and conform to the shape of the forged item.

Simplex and duplex cable clamps are also known as single stamped wire clip and double stamped cable clip are composed of stamping plate, saddle, and bolts, feature an aesthetic design, used for outdoor light duty applications.

Wire rope clips are available in a variety of materials and finishes but basically three types of materials, carbon steel, cast, malleable iron, and stainless steel.

Carbon steel wire rope cable clamps are galvanized, or hot dipped galvanized, the galvanised metal wire clamp has an added zinc layer to prevent rusting and protect against scratching and the addition of carbon corresponds with an increase in the hardness and strength of wire rope cable clamps. G, but stainless steel wire rope clamps are the best choice for corrosion-resistant applications that can be used for saltwater environments.

Commonly wire rope clamp installation is very simple, there’s a well-known saying can help you remember how to attach wire rope clips, that reads “never saddle a dead horse.” Just follow the recommendation ways:

Keep three or more wire rope clips attached at the end of the wire rope dead end, space between each wire rope clip should be at least 6 times the wire rope diameter.

You can see the correct and incorrect ways of installation from the following pictures and find how many wire rope clips to use at one wire rope loop.

The saddle shall be placed on the live end of the wire rope, with the U-bolt on the dead-end side—Remember the well-known saying: “Never saddle a dead horse.” Use at least two or three wire rope clips to secure the ends properly to the length of the rope, and tighten nuts evenly one by one until reaching the recommended torque.

If you have any wire rope clips questions, you can contact us by email at info@hilifting.com. We will be glad to share with you more useful information.

My name is William Yang, I’m the business manager of Hilifting. I have been in Rigging industry for more than 10 year. Feel free to contact us. I’m happy to provide you the best service and products.

En la página del curso, se enumeran todas las lecciones junto con una indicación de su progreso. Puede hacer clic en una Lección para ir a ella y ver el Tema y la Prueba asociada. Alternativamente, también puede hacer clic en un Tema debajo de la Lección para ir directamente a un Tema. A medida que avance en el curso y complete cada tema, aparecerá un círculo verde junto al tema. Una vez que haya completado el tema y el cuestionario, la lección se completará y mostrará una marca de verificación verde. Este progreso se guarda en su cuenta de Crosby, puede abandonar el curso en cualquier momento y reanudarlo más tarde.

1.Turn back specified amount of rope from thimble or loop. Apply first clip one base width from dead end of rope. Apply U-Bolt over dead end of wire rope with live end resting in saddle. Tighten nuts evenly, alternating from one nut to the other until reaching the recommended torque.

2. When two clips are required, apply the second clip as near the loop or thimble as possible. Tighten nuts evenly, alternating until reaching the recommended torque. When more than two clips are required, apply the second clip as near the loop or thimble as possible, turn nuts on second clip firmly, but do not tighten.

3. When three or more clips are required, space additional clips equally between first two – take up rope recommended slack – tighten nuts on each U-Bolt evenly, alternating from one nut to the other until reaching recommended torque.

4. Apply first load to test the assembly. This load should be of equal or greater – weight than loads expected in use. Next, check and retighten nuts to recommended torque.

In accordance with good rigging and maintenance practices, the wire rope and termination should be inspected periodically for wear, abuse and general adequacy.

A termination made in accordance with the above instructions and using the number of dips shown, has an approximate 80% efficiency rating. This rating is based upon the nominal strength of wire rope. If a pulley is used in place of a thimble for turning back the rope, add one additional clip.

The number of clips shown is based upon using right regular or lang lay wire rope, 6×19 classification or 6×37 classification, fiber core or IWRC, IPS or EIP. If Seale construction or similar large outer wire type construction in the 6×19 classification, fiber core, IPS, sizes 11/2? and smaller; and right regular lay wire rope, 19×7 classification, IPS or EIP, sizes 1 3/4? and smaller.

If a greater number of clips are used than shown in the table, the amount of rope turnback should be increased proportionately. ABOVE BASED ON USE OF PROPER SIZE U-BOLT CLIPS ON NEW ROPE.

IMPORTANT: Failure to make a termination in accordance with mentioned instructions, or failure to periodically check and retighten to the recommended torque, may cause a reduction in efficiency rating.

Each base has a Product Identification Code (PIC) for material traceability, the name CROSBY or CG, and a size forged into it. Based on the catalog breaking strength of wire rope, Crosby wire rope clips have an efficiency rating of 80% for 1/8” - 7/8” sizes, and 90% for sizes 1” through 3-1/2”. Entire Clip is Galvanized to resist corrosive and rusting action. Sizes 1/8” through 2-1/2” and 3” have forged bases. All Clips are individually bagged or tagged with proper application instructions and warning information. Clip sizes up through 1-1/2” have rolled threads. Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, these wire rope clips meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26. Look for the Red-U-Bolt®, your assurance of Genuine Crosby Clips.

Based on the catalog breaking strength of wire rope, Crosby wire rope clips have an efficiency rating of 80% for 1/8” through 7/8” sizes, and 90% for sizes 1” through 3-1/2”.

Meets or exceeds all requirements of ASME B30.26 including identification, ductilit , design factor, proof load and temperature requirements. Importantly, these wire rope clips meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26.

Drop forged wire rope clips are galvanized finished. These are not the cheap malleable clips found in hardware stores, but the original "Crosby™" Red U Bolt™.

If you are interested in a Wire Rope Clip, you have come to the right place. We offer U-Clips made with stainless steel or galvanized steel. These clamps are used to apply terminations on a cable assembly.

If you are looking for swage sleeves, which fulfill similar functions, we also have those available in their own category. However, if you are interested in picking up some Wire Rope Clips, we have prepared some information that you should find useful.

As we mentioned before, Wire Rope Clamps are used for a similar function to their not-so-distant cousin, the swage sleeve/ferrule. They are used to establish dead-ends and eyes at the end of a wire cable.

While using a clip may decrease the breaking strength of a rope slightly more than a swage would, there are a few advantages over swages. A Wire Rope Clip can be removed and even reused without much wear. This makes clips ideal for less permanent fixes.

When a clip is installed properly, the decrease in the breaking strength of the wire. Eyes installed with Cable Clips will maintain 80-90% of their strength. However, when a clip is not installed properly, the decrease in breaking strength will be much more significant.

Since we just discussed the importance of installing a wire clip properly, let’s talk about what you will need to get this kind of job done. If you already work with wire cables, chances are you already have everything you need.

For the most part, Galvanized Steel is a little easier on your wallet than Stainless Steel and it will take a lot of abuse without much damage to show. However Galvanized Steel is not quite as strong as Stainless Steel and it can’t be used in jobs where the rope may be exposed to saltwater or excessive moisture.

When you are choosing your wire cable, there is a general rule of thumb. Large wires generally stand up very well to abrasion but are not as resistant to fatigue as smaller wires. The size of the rope will help to determine both its strength and flexibility.

Steel Cable Clamps are used in a wide variety of applications. They can be used in towing, loading, rigging, agriculture, and household uses just to name a few areas. The key advantage to using Wire Cable Clamps is that they can be used in any application where an eye termination may need to be removed at some point.

US Rigging are a manufacturer and master distributor of climbing ropes, fall protection equipment, and industrial rigging equipment located in Santa Ana, California. This Orange County based company is proud to provide American Made products with both safety and service in mind. US Rigging has a legacy lasting over 40 years and are known for operational excellence.

We offer a variety of Wire Rope Clips to fulfill your needs in rigging, lifting, towing, and heavy construction applications. These Cable Clips are designed to reliably splice wires with dead-end eye terminations. They are perfect for applications where you need to apply terminations that can be removed.