u bolt for wire rope factory

U-Bolt-It distributes the finest quality domestic and import wire rope cables, wire rope clips, wire rope cable assemblies, and cable lanyards used for construction, marine & off-shore, and other industrial applications. Our wire rope products are made from single wires that are twisted into main strands. The most standard constructions of wire rope are 1x7, 1x19, 7x7, and 7x19 which represents (# of strands by # of wires in each strand). Wire rope and wire rope assemblies are available in steel and stainless steel. It is available in plain steel, galvanized steel, zinc-plated steel, and nylon coated

Wire rope clips, sometimes referred to as u bolt clamps, u bolt clips, u clips, u clamps or cable clamps, are used to secure the loose end of a wire rope when forming an eye. Wire rope u clips have a u-bolt that is secured into a saddle by two nuts. Wire rope assemblies almost always require two, or more wire rope clamps to secure the wire rope properly. When using wire rope cable clamps to form an eye in a wire rope, the working load limit of the wire rope is reduced by about 20%.

Here at Tri-State Rigging Equipment we pride ourselves on providing only the highest quality wire rope clamps from only the most reputable manufacturers. We can provide you with any wire rope clip on the market so, if you are unable to find what you are looking for, or if you don’t know exactly what you need, call or email our sales team to speak with a rigging product specialist.

Wire rope cable clamps come in a variety of materials ranging from galvanized and zinc plated steel, to stainless steel. The two most important different types, however, are drop forged and malleable wire rope u bolt clips.

Drop forged wire rope clips are more heavy duty than malleable rope clips and can therefore be used for more heavy-duty rigging applications. In addition, they are galvanized with a heavy coating of zinc that resists the corrosion and abuse found in rugged work environments. Wire rope cable clamps of every type are not designed to be used in an overhead lift but drop forged wire rope u bolt clamps can be used to suspend an overhead load. This makes wire rope cable clamps ideal for use with:

Regarding the first question, if the load is being moved, wire rope clips are not to be used. If the load is being held in place, heavy-duty drop forged wire rope clips can be used. For the second question, if the load is near the ground, malleable wire rope clips may be used, as their lighter duty design is more than enough for the job. On the other hand, if the load is being suspended above the ground, heavier duty drop forged wire rope clamps must be used.

In the rigging and lifting industry there is a common saying that is used to remember the correct way to use wire rope u clips: “Never saddle a dead horse.” This means that the saddle of the u clamp should always be in contact with the live side of the wire rope rather than the dead side. The dead side of the wire rope is the side of the eye that has the cut end. The dead end is attached to the live end of the wire rope to form an eye and it is imperative that the saddle be on the live side of the wire rope.

Tri-State Rigging Equipment is a service provider and distributor for all wire rope cable clamps, and u bolt clips for rigging serving clients from coast to coast, Canada, Mexico and especially focused in the states of Missouri, Illinois, Indiana, Iowa, Kansas, Nebraska, Arkansas, Mississippi, Tennessee, Kentucky, South Carolina, Florida, and Oklahoma.

U-Bolt wire rope clip is essentially a U-bolt, two nuts, and a metal base (saddle) that can be made from forged steel or cast iron. Careful consideration and attention must be given to the way U-bolt type wire rope clips are installed.

Perfect for critical, heavy-duty, overhead loads such as winch lines, crane hoist lines, support lines, guy lines, towing lines, tie downs, scaffolds, etc.

3. Malleable Wire Rope Clips Malleable wire rope clips are used for making eye termination assemblies only with right regular lay wire rope and only for light duty uses with small applied loads, such as hand rails, fencing, guard rails, etc.

The base of the wire rope clips is made from malleable cast iron, which may fracture under heavy use and does not have the desirable metal properties of steel, or the beneficial grain structure that a forged base has.

Should you have any need. Just email us or call us directly. We’ll offer you a very complete solution for all the hardware needed for your rope course projects. Meet your budge, safety guaranteed.

Custom manufacturer of U-bolt clips. Materials used include aluminum, brass, carbon and stainless steel, iron, magnesium, zinc, Monel®, Inconel®, Kovar®, silver, platinum, niobium, and tungsten. Offered in black oxide, chrome, nickel plated, phosphate, and galvanized finishes. Capabilities include lean manufacturing, Kaizen, 5S, medium to high volume production, heat treating, assembly, machining, stamping, forging, welding, grinding, anodizing, swaging, tapping and electroplating. Industries served include aerospace, automotive, building and construction, electrical, electronics, food and beverage, medical, marine, semiconductor and defense. Meets ASME, ASTM, ANSI, NAS, SAE, and Military Spec standards. CE certified. Emergency and rush services are available.

National Hardware"s 1/8" Wire Rope Clamp is designed for forming an eye or loop on wire rope. Steel U-bolt and nuts provide maximum clamping strength against malleable iron saddle. Installs using included U-bolt and hex nuts. The perfect anchoring point for webbing or strap meeting torque value of Federal Specifications FF-C-450D, Type 1, Class 2. Always follow requirements for number of clamps per loop according to wire rope thickness. Also known as a Wire Rope Clamp. National Hardware"s Lifespan Limited Lifetime Warranty.

Wire rope clip is otherwise known as a wire rope clamp, wire cable clamp, wire clamp, wire clip, U-bolt, etc. It is widely used for making eye-loop connections or join two wire rope cable ends together. The traditional styles of wire rope clips usually have three components: a U-shaped bolt, a forged or cast iron saddle, and two nuts.

The wire rope clips are available in a range of sizes and finishes, while you can easily find the difference from the appearance, traditional wire clips with u bolt, saddle and nuts, fist grip, stamped cable clamp.

Cast and malleable wire rope clips can only be used under light duty loads applications with relatively light loads, such as handrails, fencing, guard rails, etc.

While the drop forged wire rope clip variety is recommended for important, critical or sustaining overhead loads, such as guy lines, support lines, scaffolding, etc. The drop forged wire rope clips can be used in critical suspending, guying, and tie-down applications for the die forging process make them strong and more durable and the heating and hammering steps make their structure to be consistent and conform to the shape of the forged item.

Simplex and duplex cable clamps are also known as single stamped wire clip and double stamped cable clip are composed of stamping plate, saddle, and bolts, feature an aesthetic design, used for outdoor light duty applications.

Wire rope clips are available in a variety of materials and finishes but basically three types of materials, carbon steel, cast, malleable iron, and stainless steel.

Carbon steel wire rope cable clamps are galvanized, or hot dipped galvanized, the galvanised metal wire clamp has an added zinc layer to prevent rusting and protect against scratching and the addition of carbon corresponds with an increase in the hardness and strength of wire rope cable clamps. G, but stainless steel wire rope clamps are the best choice for corrosion-resistant applications that can be used for saltwater environments.

Commonly wire rope clamp installation is very simple, there’s a well-known saying can help you remember how to attach wire rope clips, that reads “never saddle a dead horse.” Just follow the recommendation ways:

Keep three or more wire rope clips attached at the end of the wire rope dead end, space between each wire rope clip should be at least 6 times the wire rope diameter.

You can see the correct and incorrect ways of installation from the following pictures and find how many wire rope clips to use at one wire rope loop.

The saddle shall be placed on the live end of the wire rope, with the U-bolt on the dead-end side—Remember the well-known saying: “Never saddle a dead horse.” Use at least two or three wire rope clips to secure the ends properly to the length of the rope, and tighten nuts evenly one by one until reaching the recommended torque.

If you have any wire rope clips questions, you can contact us by email at info@hilifting.com. We will be glad to share with you more useful information.

My name is William Yang, I’m the business manager of Hilifting. I have been in Rigging industry for more than 10 year. Feel free to contact us. I’m happy to provide you the best service and products.

Entire clip is galvanized to resist corrosion and rust. Bolts are an integral part of the saddle and the nuts can be installed in such a way as to enable the operator to swing the wrench in a full arc for fast installation. All sized have forged steel saddles. All fist grips are individually bagged or tagged with proper application instructions and warning information. Product meets or exceeds all the requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, the fist grips meet other critical performance requirements including fatigue life, impact properties and material traceability.

Each base has a Product Identification Code (PIC) for material traceability, the name CROSBY or CG, and a size forged into it. Based on the catalog breaking strength of wire rope, Crosby wire rope clips have an efficiency rating of 80% for 1/8” - 7/8” sizes, and 90% for sizes 1” through 3-1/2”. Entire Clip is Galvanized to resist corrosive and rusting action. Sizes 1/8” through 2-1/2” and 3” have forged bases. All Clips are individually bagged or tagged with proper application instructions and warning information. Clip sizes up through 1-1/2” have rolled threads. Meets or exceeds all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, these wire rope clips meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26. Look for the Red-U-Bolt®, your assurance of Genuine Crosby Clips.

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National Hardware"s 3/16" Wire Rope Clamp is designed for forming an eye or loop on wire rope. Steel U-bolt and nuts provide maximum clamping strength against malleable iron saddle. Installs using included U-bolt and hex nuts. The perfect anchoring point for webbing or strap meeting torque value of Federal Specifications FF-C-450D, Type 1, Class 2. Always follow requirements for number of clamps per loop according to wire rope thickness. Also known as a Wire Rope Clamp. National Hardware"s Lifespan Limited Lifetime Warranty.

Wire Rope Clips can have lots of helpful uses – they are a simple fitting that can be easily used in the field or shop.  Sometimes called a u-bolt or u-bolt clip, they can be used to join two wire rope ends together, make an eye for a pulling application, or to secure the loose end of a wire rope after a wedge socket (or other appropriate device) has been used to terminate a crane’s hook.

But using clips to create wire rope slings for overhead lifting is NOT one of their many uses. Did you know that not only is it a poor rigging practice to fabricate slings in this manner, in the U.S. it is against the law?

ASME B30.9 states that wire rope clips shall not be used to fabricate wire rope slings, except where the application of slings prevents the use of prefabricated slings.

ASME B30.9 states wire rope clips shall be drop-forged steel of single saddle (u-bolt) or double saddle clip. Malleable cast iron clips shall not be used.

Why these restrictions? Wire rope clips diminish the working load limit of the wire rope to generally about 70-75% of its original strength.There are better and more efficient ways to fabricate slings for overhead lifting.

For situations where use of wire rope clips are approved, it’s important to remember the proper way to install the clips. Incorrect installation can reduce the working load limit by 40% or more. The easiest thing is to remember, “never saddle a dead horse.”

The saddle of the clip is the piece that the U bolt fits into. The dead end of a wire rope is the end of the eye that contains the cut side. The U bolt should always be in contact with the dead end, while the saddle should be on the live end.

In addition, for clips to work properly and gain their design efficiency, the proper number of clips is required and the nuts must be torqued as prescribed by the manufacturer. For more information on proper installation, check out this video from the Crosby Group.

If you have more questions on wire rope clips, comment below. Remember that Safety through Education is more than just our motto, it is our guiding principle. If you need training on proper application on any other rigging hardware, reach out to us. We are here for you.