using wire rope clips factory

While these clips are not designed to be used in an overhead lifting situation (swage sleeves should be used instead), wire rope clips are heavy-duty wire rope clips that used for sustaining overhead loads. Examples include guy lines, support lines, scaffolding, etc.

U.S. Cargo Control offers two types of clips: standard (or U-Bolt) and fist-grip (or "double saddle"). Our line includes high-quality clips that work for any situation, including:

Install the first clip at the dead end side of the rope. The "U" side of the clip must always cover the dead end of the rope, and the "saddle" side of the clip on the live end of the rope. Place the nuts of the clip and tighten them using a torque wrench.

Next, apply the second clip and place it as close to the eye loop as possible. Same application for the clip. Tighten the nuts of the clip with a wrench. (If you"re planning on using more than two clips, do not tighten the nuts on the clip.)

Place more clips on the rope if you need more than two on the wire rope. Be sure to space them evenly between the end clips. Finally, tighten the end clips and apply tension to reach the recommended torque for the wire rope.

Wire rope clip is otherwise known as a wire rope clamp, wire cable clamp, wire clamp, wire clip, U-bolt, etc. It is widely used for making eye-loop connections or join two wire rope cable ends together. The traditional styles of wire rope clips usually have three components: a U-shaped bolt, a forged or cast iron saddle, and two nuts.

The wire rope clips are available in a range of sizes and finishes, while you can easily find the difference from the appearance, traditional wire clips with u bolt, saddle and nuts, fist grip, stamped cable clamp.

Cast and malleable wire rope clips can only be used under light duty loads applications with relatively light loads, such as handrails, fencing, guard rails, etc.

While the drop forged wire rope clip variety is recommended for important, critical or sustaining overhead loads, such as guy lines, support lines, scaffolding, etc. The drop forged wire rope clips can be used in critical suspending, guying, and tie-down applications for the die forging process make them strong and more durable and the heating and hammering steps make their structure to be consistent and conform to the shape of the forged item.

Simplex and duplex cable clamps are also known as single stamped wire clip and double stamped cable clip are composed of stamping plate, saddle, and bolts, feature an aesthetic design, used for outdoor light duty applications.

Wire rope clips are available in a variety of materials and finishes but basically three types of materials, carbon steel, cast, malleable iron, and stainless steel.

Carbon steel wire rope cable clamps are galvanized, or hot dipped galvanized, the galvanised metal wire clamp has an added zinc layer to prevent rusting and protect against scratching and the addition of carbon corresponds with an increase in the hardness and strength of wire rope cable clamps. G, but stainless steel wire rope clamps are the best choice for corrosion-resistant applications that can be used for saltwater environments.

Commonly wire rope clamp installation is very simple, there’s a well-known saying can help you remember how to attach wire rope clips, that reads “never saddle a dead horse.” Just follow the recommendation ways:

Keep three or more wire rope clips attached at the end of the wire rope dead end, space between each wire rope clip should be at least 6 times the wire rope diameter.

You can see the correct and incorrect ways of installation from the following pictures and find how many wire rope clips to use at one wire rope loop.

The saddle shall be placed on the live end of the wire rope, with the U-bolt on the dead-end side—Remember the well-known saying: “Never saddle a dead horse.” Use at least two or three wire rope clips to secure the ends properly to the length of the rope, and tighten nuts evenly one by one until reaching the recommended torque.

If you have any wire rope clips questions, you can contact us by email at info@hilifting.com. We will be glad to share with you more useful information.

Rigging supplies exist to make lifting easier and safer, but this cannot be the case if supplies are used improperly. Mishandling Rigging supplies could, in certain cases, mean the difference between life and death. If used correctly, it can also save a substantial amount of time and money. Make sure to read all information and literature that is provided with the supplies you buy.

For instance, Wire Rope Clips (U-bolt clamps) are used to clamp the end of a piece of wire rope after being looped back to create an eye. Proper attachment requires knowledge of how many Wire Rope Clips are needed per size of Wire Rope. Please see www.bilcogroup.com for this information.

It is important to use the saddle of the clip on the live end of the eye. The U-bolt should always go around the dead end part of the eye. The saddle will always remain on the live end. Do not reverse every other clamp. This is a misconception. It is incorrect to put the U-bolt of any Wire Rope Clip onto the live end of a rope. For further instructions for setting up wire rope clips, please contact the selling company or refer to the instruction booklet.

Wire rope is commonly used to lift heavy loads. It consists of braided strands of metal, such as steel. When compared to traditional rope, wire rope is stronger and able to support heavier loads.

When using wire rope, however, you’ll need to secure it to an appropriate anchor point. Fortunately, there are wire rope clips available for this purpose

Wire rope clips are load-bearing components that are designed for use with wire rope. To lift an object with wire rope, you’ll typically need to use a load-bearing component. Wire rope clips offer an effective solution. You can mount them to the top of an object, after which you can secure the wire rope to it. The wire rope clip will hold the wire rope while allowing you to lift the object to which it’s mounted.

How do wire rope clips work exactly? There are different types of wire rope clips, each of which works in a different way. One of the most common types, though, is U-bolt.

U-bolt wire rope clips consist of a U-bolt, a saddle and a pair of nuts. You can see an example of a U-bolt wire rope clip in the photo above. The U-bolt itself is the semi-circular orange piece. The saddle, conversely, is the set of pronged metal pieces on the sides of the U-bolt. Finally, the nuts are the threaded fasteners attached to the bottom of the U-bolt.

To use a U-bolt wire rope clip, you’ll need to remove the nuts from the U-bolt. You can then insert the U-bolt wire rope clip onto the top of the object that you intend to lift. Once positioned, you’ll need to reattach the nuts. The nuts will hold the U-bolt wire rope clip to the object. You can then lift the object by placing wire rope through the center of the U-bolt.

There are also dual-saddle wire rope clips. As the name suggests, dual-saddle wire rope clips have two saddles rather than a single saddle. Each of the two saddles has a built-in bolt, which is attached to a nut. You can remove the nuts to place a dual-saddle wire rope clip on an object.

Wire rope clips are anchor points for wire rope There are U-bolt wire rope clips and dual-saddle wire rope clips. They work by creating a secure load-bearing point on objects so that equipment can lift the object with wire rope.

The Crosby Group provides product users with “Red” U-Bolt Clips and forged Fist Grip Clips. Our wire rope clips meet the Federal Specification Number FF-C-450, considered the industry standard.

Compared to cast iron clips, forged clips provide a greater rope bearing surface and have been proven to be more consistent in strength and durability. Whether wire rope forged clips perform efficiently or not depends on whether the manufacturing practices were done properly.

First Grip Clips, for example, provide a saddle for both the live and the dead-end of the wire. This results in needing fewer forged clips for each termination. However, this is not the case with malleable cast iron clips. Forged wire clips reduce the possibility of hidden defects that are sometimes present in the cast iron clips. Cast iron clips should only be used in non-critical applications.

The wire rope clips are forged and galvanized, which ensures resistance to corrosion and rusting. The double saddle design eliminates the possibility of incorrect installation. The bolts are opposite one another, designed as an integral part of the clip. As a result, the nuts can be installed in such a way as to enable the operator to swing the wrench a full arc for easy installation.

The Crosby traceability system is actively used throughout all manufactured forged wire rope clips. All material analysis for each heat of steel is verified within our own laboratory.

We provide detailed warning information for all wire rope clips. Every clip is bagged or tagged with the warning information. This ensures that the information is available at the point of use for every wire rope clip during installation. The warning system is designed to attract the attention of the product user, with the goal to inform the user of the factors involved in the task and provide the user with proper application procedures.

Crosby will occasionally audit the termination productivity of the Red U-Bolt Clips and Fist Grip Clips. Also, the testing and evaluation of applications can be performed upon request by the product user if need be.

Wire rope clips are used to fix the loose end of the loop back to a wire rope. These clips generally consist of a U-shaped bolt, forged saddle, and two nuts. The two layers of wire rope are placed in the U-bolt. The saddle is fitted over the ropes on to the bolt. The nuts secure the arrangement in place. When installing the clips, the saddle portion is placed on the load-bearing or live side. It is not to be placed on the non-load-bearing or dead side of the cable. This is to protect the stress-bearing end of the rope against crushing and abuse.

The size of the wire rope must be measured to allow selecting the proper size wire rope clip. The wire rope end must be seized prior to forming the eye to prevent the wire rope strains and core from shifting while forming the eye. The use of a soft wire to wrap the end of the wire rope is one method. Once properly wrapped, be sure to tighten the soft wire wrapping with plyers.

The number of clips required must be determined by referring to the information on the Crosby bag or on our catalog. Always use a thimble to protect the wire rope against wear and abrasion as it is used. Make sure the turn back is the proper length by using the tape measure to measure it.

As the clips are installed, it’s important to remember that the first clip is applied one base width from the dead-end, that should have been secured earlier. Always apply the U-bolt over the dead-end of the wire rope. Once the nuts are placed on the U-bolt by hand, they must then be tightened evenly. Using a torque wrench, alternate tightening from one nut to another nut until reaching the recommended torque.

The second wire rope clip is then applied as close to the loop or thimble as possible. When three or more clips are needed, space the clips equally between the first two. Take out any rope slack and place the nuts on these additional wire rope clips by hand. Tighten all of them with the torque wrench.

6 x 19 and 6 x 37 classification ropes provide an excellent balance between fatigue and wear resistance. They give excellent service with sheaves and drums of moderate size.

6 x 37 classification because of the emphasis on fatigue resistance the problem of choice is greatly reduced. Although there are exceptions, the constructions in the 6 x 37 classification are primarily designed to be the most efficient for each rope diameter. As the rope size increases, for instance, a large number of wires can be used to achieve required fatigue resistance and still those wires will be large enough to offer adequate resistance to abrasion. It should be noted that the greater the number of wires make the 6 x 37 classification more susceptible to crushing. However, this can frequently be overcome by an independent wire rope core (IWRC) and by the use of well designed sheaves and grooved drums. 6 x 19 classification has outer wires larger than 6 x 37 classification, and therefore its resistance to abrasion is increased, but its fatigue resistance is decreased. 6 x 19 classification is a good rope to withstand abrasion or crushing on the drum.

Distributor of industrial rigging hardware & supplies including drop forged wire rope clips. Types include galvanized drop forged wire rope clips, stainless steel drop forged wire rope clips, imported galvanized drop forged wire rope clips & fist grip/galvanized drop forged wire rope clips. Galvanized drop forged wire rope clips are available for use with rope sizes ranging from 1/8 in. to 3-1/2 in. Stainless steel drop forged wire rope clips are available for use with rope sizes ranging from 1/8 in. to 5/8 in. drop forged wire rope clips are available for use with rope sizes ranging from 1/8 in. to 3-1/2 in. Fist grip drop forged wire rope clips are available for use with rope sizes ranging from 3/16 in. to 1-1/2 in.

Wire Rope Clips are efficient metalware for installing loop ends on a cable assembly. Wire Rope Clips are constructed for maximal holding strength. SKUWire ØReq. QtyQty/Pkg K-34-03-25K 1/16” - 3/32” 2 25

Northern Strands, safety is one of our top priorities. Therefore, knowing how to properly clip wire rope using Crosby clips is very important in order to practice safe rigging. Keep in mind that the wire rope clip must be the correct size for the diameter of the rope that is being used and that there is a specific number of clips that are required according to rope size.

A quick rule of thumb for proper clip installation is, "Never Saddle a Dead Horse". This refers to the live end of the wire rope that rests in the saddle of the forged wire clip and the U-bolt that is placed on the dead end of the wire rope.

Want to learn how to install wire rope clips on your own? Here you will learn all about how to install wire rope clips, so you can look like a pro in front of your co-workers or friends!

The parts of a wire rope clip include the saddle, U shaped bolts and nuts. The longer part of the cable that extends to the other connection point is called the live end; this is the part that will be holding the load.

The short portion that is turned back so the clips have something to grab onto is called the dead end. When you use clips to make an eye or an end this is called termination. Having all the components together is called an assembly.

Ever hear of the phrase, “Never saddle a dead horse.” with wire rope clips this phrase means never apply the saddle of the clip to the dead end. And lastly, the length of the cable starting from the base of the eye to the end of the dead-end is a turnback.

Before you begin to assemble your wire rope clips, there are some much-needed materials. Here is a list of materials you should have before beginning:

Take a look at your wire rope and if there is any unraveled wire or a knot, cut that part of the wire rope off. If your rope does need to be cut, take the end of your rope and your seizing tape and seize the end of your rope.

Seizing your cable with tape before cutting it helps keep the end tight. If your rope does not need to be cut, still seize the end of your rope, but make sure to tightly wrap it so it keeps the structure of the wire rope. If you are dealing with a thicker cable try wrapping the end with soft wire for tighter security.

First, you want to line up your markings from earlier, and apply your first clip to your assembly while making sure you space the wire rope clip one saddle length from the dead end.

Next, you want to tighten and torque the nuts. Make sure the nuts are clean and there is no lubrication. When tightening the nuts, alternate to ensure they are taking on the pressure evenly. Using a torque wrench will help get to the recommended torque requirement for holding the load. Over tightening your nuts will permanently kink the wire rope and cause future failures.

Tighten your remaining clips beginning with the clip closer to the dead-end while making sure to remove any slack in the cable between the clips. To remove slack, push it to the eye as you work your way down tightening your clips in the termination.

When you have your clips tightened, do your first load on the assembly to seat all of your components. You want to load your assembly with a load that is equal or greater than the load you would expect your assembly to hold.

Inspect your assembly during the first load and tighten or re-torque clips as needed. When you have inspected and finalized your wire rope clip, your assembly is ready for use.

If you still need help assembling or have questions about stainless steel wire rope clips, you can always call Silver State Wire Rope and Rigging! We know all about heavy-duty lines of wire rope and double saddles. We would love to help and get you up to expert wire rope clip status, so don’t wait and contact us today!

Suncor’s wire rope clips and clamps are available in sizes ranging from 1/16″ to 1-1/4″ for all projects, large or small. They are made from grade 316 or grade 304 stainless steel for corrosion resistance and durability and are ideal for marine, industrial and architectural wire rope projects.

We also offer a complete line of wire rope tools and stainless steel accessories including wire rope cutters, thimbles and turnbuckles. For more information, be sure to read our helpful Wire Rope Load Limit and Turnback Guide.