viper wire rope lubricator price brands

The manual lubrication of wire ropes via the drip, brush, spatula or rubber glove method has always been a difficult maintenance task. Typically employed are messy asphaltic or “blackjack” type products, which have coating abilities but very little lubrication or penetration properties.

The VIPER Mid MK II Wire Rope Lubricator provides fast and effective lubrication of wire ropes from 5/16 in (8mm) to 2–5/8 in (67mm) in diameter, at speeds up to 6,670 ft (2,000 m) per hour. It eliminates the slow and labor-intensive task of manual lubrication, at the same time achieving more thorough results by forcing quality lubricant under high pressure right through to the core of the wire rope.

The system consists of the lubricator Collar assembly, which houses the polyurethane seals to suit the specific size rope. The assembly is clamped around the rope and anchored to a fixed point. The rope is then pulled through the collar as the lubricant is applied with a high pressure grease pump, forcing lubricant between the strands to the center or the rope. The result is a fully lubricated wire rope with a smooth minimal film of lubricant on the outer strands.

The benefits over conventional drip and brush or spray systems are substantial. The Viper MK II Wire Rope Lubricator operates at a higher pressure than most other lubricator collars on the market; this combined with the robust construction guarantees fast, safe and effective wire rope lubrication.

For lubricating larger rope sizes 2 in (50mm) to 6 1/2 in (165mm), you will need the Viper Maxi MK II. Viper Mini MK II lubricates rope sizes 15/64 in (6mm) to 1 13/32 in (36mm.)Please contact us for more information about these solutions.

We are proud to have been part of the Viper Wire Rope Lubricator (WRL) team for the past decade – helping to develop and grow the worldwide sales of this safe, simple & efficient lubrication system.

A&S International has a group of distributors who actively and successfully market & sell the Viper WRL range to clients in their own territories as part of the wider global Viper distributor team. And in the ten years to date, our Viper WRL distributors have sold more than 800 units!

The unique Viper seal design is at the heart of the Viper WRL package. The selected polyurethane material is wear-resistant to ensure long service life but still flexible enough to mould to the rope. This flexibility helps reduce leakage but more importantly massages the lubricant into the rope, increasing penetration of the lubricant and the protection from corrosion that this provides. Other wire rope lubricators tend to simply coat the outside of the rope. The length of the Viper Mid and Maxi collar / seal combination also increases the dwell time that the rope has with the lubricant, which also helps with application and ultimately leads to longer rope life and extended lubrication intervals

The Viper WRL was developed with safety and the environment in mind. When used correctly the Viper WRL has a number of Health, Safety and Environment benefits.

Do your wire ropes, cables and draglines become rusted, corroded or frayed? You can protect your wire rope and cable from high stress loading, shock loading, jerking and heavy loads with LE"s full line of penetrating and coating wire rope lubricants. Whether you want lubricant to penetrate to the core or to coat and seal, LE has a full range of protective lubricant solutions, including wire rope lubricant applicators to reduce labor costs and ensure safe, reliable operation.

New Extended Warranty: Documented use of LE452, LE453 Wirelife™ Almasol Wire Rope Lubricant or Earthwise™ EAL Wire Rope Lubricant will double the Viper warranty period to 24 months.

The Viper MkII Wire Rope Lubricator range provides fast and effective cleaning and lubricating of wire ropes. Wire ropes from 8 mm (5/16” ) to 165 mm (6-1/2”) in diameter can be automatically greased at speeds up to 2,000 mt per hour. NEW member of the growing Viper family. Smaller but equally effective. SAFE, SIMPLE, EFFECTIVE.

The Viper MkII with the new cast Aluminium collar is 32% lighter and combined with the unique inbuilt carry handles and shoulder strap enables single person wire rope lubrication. Ideal for use on all cranes, towing lines and mooring lines, the Viper MKII eliminates the HS&E risks associated with manual lubrication. Use of the Viper MKII provides improved wire rope lubrication by forcing wire rope lubricant under pressure into the wire rope.

Other lubricators just coat the surface of the ropes but the unique seal design of the Viper wire rope lubricator means the “wire dwell time” in the pressure chamber is up to 80% longer. This longer dwell time means greater lubricant penetration which leads to increased rope life and extended relubrication intervals.

The Viper wire rope lubricator is an Australian designed and built lubricator. It provides fast and effective lubrication of wire ropes, eliminating the slow and arduous task of manual lubrication. Lubrication of wire ropes with the Viper Wire Rope Lubricator provides superior protection by forcing lubricant into the core of the rope at pressures of up to 6,000 psi.

Yes, there is a significant increase in Rope life due to the penetration of the lubricant to the core of the rope. Typically wire rope users are manually applying lubricant to the outer strands or using a low pressure applicator that only fills the wire rope valleys. The VIPER Wire RopeLubricator will apply lubricant to the core of the wire rope sealing out moisture and protecting the strands against fretting, corrosion and fatigue failure. In marine applications such as ROV umbilical wires, ship deck winches, oil rig applications and wharf cranes the ropes typically corrode from the inside out.

Also in many highly loaded applications such as large cranes and mine winders the ropes suffer fatigue failure due to the wire rope having friction from the strands rubbing against each other as the rope travels over sheaves and onto the drum. When using a Wire Rope Lubricant the rope is protected against corrosion and internal friction is reduced and therefore the Wire Rope life is improved. Major wire rope manufacturers such as Bridon suggest that lubrication with a pressure lubricator may increase wire rope life by up to 300% compared to unlubricated wire ropes.

In comparison to manual lubrication the VIPER Wire Rope Lubricator delivers a significant reduction in labor and downtime, once the VIPER Wire Rope Lubricator is set up and the wire rope speed versus pump speed is adjusted then the operation is virtually automatic. Lubrication can occur at speeds of up to 6,670 feet per hour (2,000 meters per hour). Back to FAQ’s.

The VIPER Wire Rope Lubricator Kit includes a complete suite of proven accessories that allows for rapid on-site deployment and enables the manufacturer to offer a standard 12 month warranty on all parts (excluding normal wear & tear). When the VIPER Wire Rope Lubricator is used in conjunction with Lubrication Engineers LE453 Wirelife coating lubricant the equipment warranty is doubled to 24 months. Back to FAQ’s.

The VIPER Wire Rope Lubricator Collar weighs approximately 16kg / 35lbs with Scraper plates. The fact the unit is one piece with quick tighten toggles means it is more maneuverable and easier to set up than other two piece units. Back to FAQ’s.

Please refer to the document “VIPER Wire Rope Lubricator Seal & Scraper Selection Guide”. The seals and scrapers are installed into the collar to achieve the most effective sealing of lubricant between the collar and wire ropes. Seals are made in approximately 1/16″ (2mm) increments and are interference fit depending on the size rope. Scrapers are supplied 2mm / 5/64″ larger than the actual wire rope size to allow for Rope flexing. It is recommended that wire ropes be physically measured prior to ordering seals and scrapers as ropes in service can stretch and sizes may vary.

This depends on a number of factors including the condition of the wire ropes being lubricated and whether there are abrasive contaminants on the ropes prior to them entering the seal. However as an example a marine customer recently lubricated 7,000 metres / 4.3 miles of 1-3/8″ (34mm) wire ropes while their ship was in dry dock. At the end of the lubrication session the customer feedback was that there was no leakage from the seal and that the seal had virtually no wear visible. It is estimated that in normal use VIPER Wire Rope Lubricatorseals will last 40,000 — 50,000 feet (12,000 to 15,000 meters). Back to FAQ’s.

These types of wire ropes have extremely tightly wound strands with little space between the strands for wire rope lubricants to penetrate. While it cannot be guaranteed that the VIPER Wire Rope Lubricator will enable penetration of lubricant to the core with these types of ropes, it can be guaranteed that it will provide significantly improved lubrication compared to traditional manual lubrication methods. It is even more important with these types of ropes to select an effective wire rope lubricant such as LE453 WireLife coating lubricant. Back to FAQ’s.

The VIPER Wire Rope Lubricatorcan be used in any application where wire ropes can be drawn through the collar, please refer to the applications listed below:

Dof Subsea– ROV umbilical wire lubrication /BHPB Petroleum– Oil and Gas rigs at sea /Woodside Petroleum– Oil and Gas rigs at sea /Alcoa Aluminum– Ship loader /Xstrata Coal– Mine winder cable /Mentrade– OEM – Deck winch manufacturer /BHPB Iron Ore– Iron ore ship loaders /MOL Tankships– Ship Management Company – Oil tanker /Cervan Marine– Ship loader /Clough Engineering– ROV umbilical wire lubrication /OSG Ship Management Company– Ship mooring lines /SeaTrucks– Marine pipe laying ship /Acergy– Marine Engineering Company /LMS Ship Management– Ship Cranes /Mermaid Marine– New vessel with submersible /Marine Equipments Pte Ltd– OEM Winch Supplier /BHPB Olympic Dam Uranium Mine– Mine Winder /Waterway Constructions– Bridge Building Crane Ropes /VSL – Cable manufacturers– Pre-coating of cables to the core. Back to FAQ’s.

Support for the VIPER Wire Rope Lubricatoris available via email, phone or fax. The VIPER Wire Rope Lubricator is a proven, high quality unit that features only the best standard of accessories to ensure long term reliable service. VIPER distributors worldwide are also available for onsite support and demonstration. Back to FAQ’s.

We recommend the use of a ‘Viper Rope Cleaner‘ to remove contaminants from wire ropes prior to lubricating with the Viper unit. The ‘Viper Rope Cleaner‘ is a high density polyurethane clamp which fits onto the rope prior to the lubrication collar. It is matched in size and design to each individual wire rope and can strip away hard built up lubricant and other contaminants. The angular design effectively cleans out the valleys and outer strands to assist the Viper collar to lubricate and penetrate as required. Back to FAQ’s.

It eliminates the slow and labour-intensive task of manual lubricant application, at the same time achieving more thorough results by forcing lubricant under pressure right through to the wire rope core.

With the success of the Viper Wire Rope Lubricator, manufacturers Lubrication Engineers Australia announce the much anticipated Viper Mk II Wire Rope Lubricator launch.

Those in the marine, mining and heavy industry are already sold on the benefits of this automated, single pass wire rope lubrication technology which:

lubricates all major rope sizes, Viper MkII lubricates rope from 8mm (5/15”) to 67mm (2-5/8”) while the Viper Maxi MkII will lubricate up to 165mm (6-9/32”)

The Viper MkII Wire Rope Lubricator has many applications including wharf cranes, ship cranes, ROV cables, mine winders, mobile cranes, oil and gas platforms, anchor ropes, deck winches, overhead cranes and ship loaders.

Viper recommend the use of Viper WRL Coating Grease VCG-1 with the Viper MkII. This grease is specifically designed for the offshore industry where immersion in water occurs. Viper WRL Penetrating Grease VPG-0 has excellent penetrating ability, disperses moisture, will not drip or run plus provides extreme pressure protection for sheaves and rope drums. Both products are specifically designed for use with the Viper and for use in marine and mining applications.

Developed as a service tool, the Lincoln Wire Rope Lubricator is attached periodically to equipment on a monthly, quarterly or other cycle to lubricate wire ropes. Lubrication intervals should be determined according to rope manufacturer specifications. The life cycle of a steel wire rope that has been periodically lubricated is approximately six to eight times longer than a wire rope that has not been lubricated. Specifically for Wire Rope Lubricator applications a biodegradable grease LGTE 2 is available. The grease is environmentally acceptable and certified with Ecolabel.

Also, lubricating a wire rope while in service helps to prevent corrosion of the wires. Corrosion can be internal and external, and it often is caused by acids, alkaline waters, salt air, humidity, fumes, and abrasive and industrial environments in general.

Corelube designs, engineers & manufactures state-of-the-art, wire rope lubricators/lubricator & wire rope cleaning tools. Corelube has been solving wire rope maintenance problems for over 40 years.

The key to maintaining wire ropesis protecting the interior core wires from corrosion and wear with protecting the exterior from the elements and extreme wear conditions. Corelube Equipment has designed wire rope lubrication systems that address both of these issues.

We believe there is no one size fits all solution when it comes to wire rope lubrication. With 40 years of designing wire rope lubrication systems, we believe our systems are the most advanced/environmentally friendly systems out there.

Wire rope lubricants with good penetrating properties are key to preventing internal corrosion & wear. Corelube highly recommends wire rope lubricants that transition from penetrating oil to grease.

Viper WRL, an Australian owned company, manufactures and supplies wire rope lubrication equipment to the marine, petrochemical, mining and manufacturing industries.

The use of the Viper WRL system is proven to increase the life of  critical wire rope assets by up to 300% compared to traditional lubrication methods. When used in place of manual lubrication the Viper can reduce relubrication time of ropes from several days to several hours (often a reduction of up to 90%) whilst also providing a safer work environment. As the Viper delivers lubricant into the wire rope there is also an environmental benefit with less lubricant used and significantly less waste generated. The unit not only lubricates but can also firstly clean ropes of contaminants with the Viper Rope Cleaner range.

Rodney Fitzpatrick, Owner and Managing Director of Viper WRL said “The Viper Wire Rope Lubricator is now the world leader through continued innovations. The Viper not only provides major savings in equipment downtime but is a lot safer for workers and the environment.”

UK based A&S International has represented the Viper WRL brand for more than a decade with an active network of thirteen distributors around the world. Increasing number of UK companies are investing in the Viper WRL solution – 2020 sales this year have already included mobile & tower crane fleets, offshore ROV, port cranes & offshore trenching technology.

Wire Rope lubrication allways has been a time consuming, dirty and unefficient job. But most of all unreliable because the fact that manual greasing has no penetrating effective lubricationas a result .

The Wire Rope Lubricator is designed to lubricate steel ropes in a reliable manner , deep into the strings under high pressure. This is done in a semi-automatic way , whereas the ropes passes trough the grease applicator which is fixed. The ropes do not to be dismounted from the installations. Using the Wire Rope Lubricator , the life of the ropes as well as of the rope equipment is extended.

Maximize Wire Rope Life with Best Practices Years of field experience have shown that wire rope life can be maximized by using the right lubricants combined with the right application method. Companies that have recognized the importance of proper wire rope lubrication and adopted best practices have gained a huge advantage by lengthening wire rope life, eliminating costly replacements and improving safety. Factors that influence wire rope life and performance include type of operation, care and environment. Two problems include wear and corrosion. Wear is accelerated by stress-loading; shock-loading; heavy, jerking loads; or rapid acceleration or deceleration (speed of the cable stopping and starting). Corrosion is caused by fumes, acids, salt brines, sulfur, gases, salt air, and humidity; and can be accelerated by elevated temperatures. The right type and quantity of lubricant will protect the wire rope from degradation, regardless of cause. Key performance attributes to look for in a wire rope lubricant are wear resistance and corrosion prevention. For wear resistance, look for products with anti-wear additives and proven results in the field. For strong corrosion protection in extreme environments, look for wire rope lubricants with salt spray resistance values above 60 hours and humidity cabinet values of more than 60 days. LE lubricants have been designed specifically to meet or exceed a variety of requirements, depending on the application and operating environment; check with your LE consultant for specific recommendations. Lubricant Types for Protecting Wire Rope • Penetrating lubricants contain an evaporative solvent that facilitates migration of the lubricant into the core of the wire rope, then evaporates, leaving behind a heavy lubricating film that protects and lubricates each strand. • Coating lubricants penetrate slightly and seal the outside of the cable from moisture, reducing wear, rust and corrosion. Because most wire ropes fail from the inside, it is critical to ensure the center core receives sufficient lubricant. LE recommends a combined regimen in which a penetrating lubricant is used to saturate the core, followed by a coating lubricant to seal and protect the outer surface. Application & Cleaning For maximum core penetration and coating, an automatic lubrication system is advised, and it should include a cleaning component. Cleaning wire rope prior to lubricant application is critical to effective lubrication. Contamination buildup can cause accelerated wear, acting as an abrasive. Buildup can also keep in water and increase rate of corrosion, as well as interfere with visual inspections. Components of an Effective Wire Rope Lubrication Program Coating & Penetrating Lubricants Asset Reliability Solutions™ Automatic Lubrication System

Vitalife® 400 is a unique light-bodied wire rope lubricant and protector. For field application it offers outstanding lubrication, penetration and preservation of wire ropes. The consistency of Vitalife® 400 is suitable for manual and automatic application. It can be applied with relative ease even under the most severe climatic conditions. Vitalife® 400 is produced from the highest-quality petroleum fractions. In addition to having excellent lubricating properties, they contain selected additives to obtain acid and alkali -resistance, water-displacing properties, excellent rust prevention, oxidation stability and penetration. The high polarity of Vitalife® 400 enables it to creep and "wet" the meta surface forming an adhesive and protective film.Vitalife® products are the preferred wire rope lubricants in the industry because of their ability to penetrate into wire rope and displace water and contaminants, thus reducing wear and corrosion throughout the rope