viper wire rope lubricator price pricelist

The Viper WRL was developed with safety and the environment in mind. When used correctly the Viper WRL has a number of Health, Safety and Environment benefits.

Do your wire ropes, cables and draglines become rusted, corroded or frayed? You can protect your wire rope and cable from high stress loading, shock loading, jerking and heavy loads with LE"s full line of penetrating and coating wire rope lubricants. Whether you want lubricant to penetrate to the core or to coat and seal, LE has a full range of protective lubricant solutions, including wire rope lubricant applicators to reduce labor costs and ensure safe, reliable operation.

New Extended Warranty: Documented use of LE452, LE453 Wirelife™ Almasol Wire Rope Lubricant or Earthwise™ EAL Wire Rope Lubricant will double the Viper warranty period to 24 months.

The manual lubrication of wire ropes via the drip, brush, spatula or rubber glove method has always been a difficult maintenance task. Typically employed are messy asphaltic or “blackjack” type products, which have coating abilities but very little lubrication or penetration properties.

The VIPER Mid MK II Wire Rope Lubricator provides fast and effective lubrication of wire ropes from 5/16 in (8mm) to 2–5/8 in (67mm) in diameter, at speeds up to 6,670 ft (2,000 m) per hour. It eliminates the slow and labor-intensive task of manual lubrication, at the same time achieving more thorough results by forcing quality lubricant under high pressure right through to the core of the wire rope.

The system consists of the lubricator Collar assembly, which houses the polyurethane seals to suit the specific size rope. The assembly is clamped around the rope and anchored to a fixed point. The rope is then pulled through the collar as the lubricant is applied with a high pressure grease pump, forcing lubricant between the strands to the center or the rope. The result is a fully lubricated wire rope with a smooth minimal film of lubricant on the outer strands.

The benefits over conventional drip and brush or spray systems are substantial. The Viper MK II Wire Rope Lubricator operates at a higher pressure than most other lubricator collars on the market; this combined with the robust construction guarantees fast, safe and effective wire rope lubrication.

For lubricating larger rope sizes 2 in (50mm) to 6 1/2 in (165mm), you will need the Viper Maxi MK II. Viper Mini MK II lubricates rope sizes 15/64 in (6mm) to 1 13/32 in (36mm.)Please contact us for more information about these solutions.

The manual lubrication of wire ropes via the drip, brush, spatula or rubber glove method has always been a difficult maintenance task. Typically employed are messy asphaltic or “blackjack” type products, which have coating abilities but very little lubrication or penetration properties.

The VIPER Mid MK II Wire Rope Lubricator provides fast and effective lubrication of wire ropes from 5/16 in (8mm) to 2–5/8 in (67mm) in diameter, at speeds up to 6,670 ft (2,000 m) per hour. It eliminates the slow and labor-intensive task of manual lubrication, at the same time achieving more thorough results by forcing quality lubricant under high pressure right through to the core of the wire rope.

The system consists of the lubricator Collar assembly, which houses the polyurethane seals to suit the specific size rope. The assembly is clamped around the rope and anchored to a fixed point. The rope is then pulled through the collar as the lubricant is applied with a high pressure grease pump, forcing lubricant between the strands to the center or the rope. The result is a fully lubricated wire rope with a smooth minimal film of lubricant on the outer strands.

The benefits over conventional drip and brush or spray systems are substantial. The Viper MK II Wire Rope Lubricator operates at a higher pressure than most other lubricator collars on the market; this combined with the robust construction guarantees fast, safe and effective wire rope lubrication.

For lubricating larger rope sizes 2 in (50mm) to 6 1/2 in (165mm), you will need the Viper Maxi MK II. Viper Mini MK II lubricates rope sizes 15/64 in (6mm) to 1 13/32 in (36mm.)Please contact us for more information about these solutions.

By using a wire lubricator you will ensure uniform, fast and safe lubrication of the entire rope, including its core, by injecting high pressure lubricant into the rope for friction reduction and coating the surface for corrosion protection. Rent daily, weekly or monthly rates available. Rope sizes 8-67 mm.

Lubricating the traditional way is costly, requiring brushes, gloves and spillages, while the effectiveness is far less. Low-quality lubricants create a superficial layer on the outside, which is still afflicted with rusting at the very core of the core of the wire. This will keep the appearance of a metal wire rope in a healthy shape, while the corrosive moisture is eating away at its core.

Masto Wire Lubricators are the sole brand available to lubricate a wire thoroughly, both on the inside and outside. With the correct supervision and interval lubrication, the wires can last much longer, while avoiding a dangerous situation such as suspended load drop and wire failure. To gain this effect, the lubrication is performed under pressure, which passes through the most compact strand designs in the wire rope industry.

The systematic application of Masto Lubricators creates a minimum of 285 PSI; the lowest amount of pressure required in the lubrication chamber to gain a comprehensive lubricating result. Despite the material of the rope, the mechanical wear and moisture in an environment, the wires are prolonged significantly after Masto wire lubricators reduce friction, increase functionality and prolong the wires’ lifespan.

Masto Lubricators are designed for easy administration, which carry out the lubrication process by using Split Seals. These seals are installable chambers that create a high pressure environment for lubrication. The seals are engineered with two halves that come together and are further secured with two chains. A pump administers the lubricating content while the wire rope roller continues reeling the rope through the chamber.

A world-renowned cable lubrication tool,Masto pressure lubrication is an all-in-one solution. It can be used on land or for underwater lubrication to effectively lubricate wire ropes. It also helps cutting down the overall costs by reducing the intervals of lubrication, increasing the life of wire ropes by eliminating rust, corrosion as well as friction. If you are looking for a perfect wire rope lubrication solution, there is no better choice than Masto Lubricators out there in the market.

Do you still require more information? Unsure about the compatibility of your wire construction with this lubrication method? Or wanting to get a quotation on bulk orders? Contact Us today and we will be eager to answer all your questions.

Document Handling - HGF (Newcastle), 1 City Walk, LEEDS, LS11 9DX, United Kingdom (54) Title ofthe Invention: Wire Rope lubricant Abstract Title: Wire rope lubricant (57) A wire rope lubricant having a base fluid as a majority component, and a wax or polymer as a minority component wherein at least one of the base fluid and the wax, or polymer, is biodegradable. A method of forming a wire rope having a plurality of wire strands, includes the step of applying the wire rope lubricant between the wire strands. The wax may be plant-based and is especially carnauba wax. The wax or polymer may have a melting point of 70-100 degrees C.

The present invention relates to a wire rope lubricant being at least partly, optionally substantially, biodegradable, and a wire rope including such a lubricant.

Wire ropes are well known for both onshore and offshore use, in particular in maritime situations. They can be used in all types of marine vessels, including ships, large boats, drilling units etc, and wire ropes are often selected for their flexibility, strength, resistance to deformation, and bending.

Wire ropes are generally formed of a number of heavy duty wires first forming strands, and then twisting of a number of the strands together, optionally around or over a core, to form a final wire rope.

Wire ropes are frequently subject to significant wear and tear, and often some corrosion, especially in maritime situations. It is naturally desired to maintain the highest properties for the wire rope, and to avoid or minimise any damage thereto. Thus, the use of wire rope lubricants to benefit the wire rope in use is well known in the art.

Some wire rope lubricants are used during the stranding and closure operation of wire rope manufacture, particularly to achieve integration within or around the strands prior to the subsequent twisting. Some wire rope lubricants are alternatively or additionally regularly applied to wire ropes in use to provide or continue any antiwear or anti-corrosion properties.

Conventional wire rope lubricants comprise a mineral base oil and thickener system, with one or more additives, typically at least an anti-corrosion additive. However, increasing environmental legislation around the world, such as the requirement to obtain a Vessel General Permit to allow a vessel into the waters of the United States of America (based on permissible discharges incidental to the normal operation of a vessel), make the use of conventional wire rope lubricants a challenge.

Thus, according to one aspect of the present invention, there is a provided a wire rope lubricant comprising a majority base fluid component and a minority of a wax or polymer component, wherein at least one ofthe base fluid and the wax or polymer is biodegradable.

In this way, the wire rope lubricant can be defined as an ‘Environmentally Acceptable Lubricant’ (EAL) as currently defined in Appendix A of the USA EPA 2013 Vessel General Permit (VGP) regulation used to define lubricants in the art. In meeting these regulations the product will be classed as biodegradable, minimally toxic and non bio-accumulative.

Optionally, the viscosity of the base fluid and the viscosity of the melted wax or polymer is the same (within a small range), or wholly or substantially similar, such that the viscosity of the wire rope lubricant including these components is predictable, and the viscosity properties of the components wholly or substantially act in a similar manner during any heating and cooling. This is especially where the wax or polymer is a solid at ambient temperature, and a liquid during any ‘hot application’.

A synthetic wax intended to have the same properties of Carnauba wax, or similar or substantially similar properties, is included within the scope of the present application, having in particular wholly or substantially the same viscosity and melting point range.

In the wire rope lubricant of the present invention, the base fluid component may comprise at least 70, 75, 80, 85 wt% of the lubricant, preferably in the range 88-91 wt%.

In the wire rope lubricant of the present invention the remainder can be quantum satis (q.s..), i.e. sufficient to make up 100 wt%, typically being an anti-corrosive additive up to 5 wt%, an anti-wear additive up to 5 wt% and an anti-oxidant additive up to 2-3 wt%, with an overall percentage generally being up to 13 wt%, typically a maximum of 5-6 wt%.

Wire rope lubricants can be used both onshore and offshore, and the present invention includes the lubricant being utilised in both applications. Wire rope lubricants are most commonly used on-board vessels or other offshore and maritime situations or locations for maintenance of the wire ropes.

Wire rope lubricants for in-service use are expected to have a good or high penetration rate into the wire rope, and provide corrosion protection and anti-wear properties. Optionally, wire rope lubricants have or form some adhesive properties and some also form a film around the wire rope.

Some wire rope lubricants are also delineated between ‘heavy bodied lubricants’ best suited for applications where the wire rope is exposed to an extreme or an abusive environment, and light-bodied lubricants having a lighter consistency to achieve better penetration of the lubricant into the interior of the wire rope. The wire rope lubricants of the present invention can be adapted for any suitable consistency based on the viscosity of base lubricant and level of wax or polymer thickener

Wire rope lubricants can be applied to an existing wire rope using any one of a number of known techniques, including spraying, dipping, painting, pneumatic or swabbing. Application is possible via automatic lubrication pneumatic ‘units’ through which a wire rope can pass, (available from Viper, Masto and CoreLube).

Wire rope lubricants can also be used during manufacture of a wire rope, in particular by application to one or more of the strands of the wire rope by one or more of the above techniques, or by ‘hot application’, prior to twisting of the strands to form the final wire rope. The applied wire rope lubricant is intended to form a layer or barrier, preferably a film, optionally also as a final outer surface of the wire rope once formed, to help protect the wire rope from corrosion.

Thus, according to a second aspect of the present invention, there is provided a method of forming a wire rope having a plurality of wire strands, comprising the step of applying a wire rope lubricant as defined herein between the wire strands, typically prior to twisting of the wire strands to form the wire rope.

Thus, according to another aspect of the present invention, there is provided a wire rope having a plurality of wire strands and including a wire rope lubricant as defined herein.

Typically, applied wire rope lubricant becomes depleted or contaminated over a period of time, and one or more new or further applications of the wire rope lubricant can be made to a wire rope, typically whilst the wire rope remains in use or in situ.

According to a further aspect of the present invention, there is provided the use of a wire rope lubricant as defined herein, wherein the lubricant is applied to a wire rope.

1 WIRE ROPE LUBRICATION viper MkII wire rope lubricator Mini Viper MKII Suitable for ropes 8mm to 35mm Our new Mini Viper MKll completes the range, providing a light weight, easy to use option for smaller or hard to access wire ropes. [ KIT CONTENTS ] [ APPLICATIONS ] Mini-Viper MKII High Strength Collar Construction & service cranes 50:1 High Speed High Flow Pump with flow regulator Deck winches Anchor ropes 4m High Pressure 1/4 Hydraulic Hose with quick connect couplings (For Lubricant Delivery) Mobile cranes Retaining Ratchet Straps (rated 500kg) & Shackles 1m Clear Return Hose Drum Cover and Follower Plate PRODUCT CODE Packing size Aluminum Storage Case VIPERMINI Mini-VIPER MKII Kit with Pump for 20kg Pail [ Auxiiary parts ] Mini-Viper Polyurethane Seals, per pair Viper Wire Rope Cleaner (Refer to Viper Seals, Scrapers & Rope Cleaner Selection Guide) M.R.O Safety Spill Control

2 Features and Benefits for Mini Viper MKII Fast Efficient Rope Lubrication Reduced downtime associated with rope lubrication which improves equipment availability. Speeds up to 1,000 m/hour Eliminates Manual Greasing Less labour intensive and safer operations, reduces lubricant wastage and mess Maximum Rope Protection Unique seal design induces lubricant penetration into rope for added corrosion protection, direct increase in rope asset life High Pressure / High Flow Grease Pump Optimizes grease penetration, displaces moisture from rope core and complete coverage even for bigger ropes COMPACT & LIGHTWEIGHT Mini MKII collar with seals weigh only 2.5kg, making it one of the lightest and easiest to use M.R.O Safety Spill Control

3 Viper MKII Technology Key Components Viper MKII Collar The NEW MKII Collar is constructed from high-grade cast aluminum alloy with a robust corrosion resistant coating, completed with stainless steel hardware to outlast severe working environments. While maintaining its strength, the improved design is 32% lighter than its predecessor. It also comes complete with built-in handles, making it easy to be carried and fitted to the rope by one person. Viper Grease Pump The new MKII WRL Lubricator Kit includes an upgraded grease pump, built specifically for Viper WRL systems. It comes complete with air-regulator, air-filters and double control valves to enable better and safer operations. The standard 50:1 High Pressure High Flow Pump delivers up to 2.5kg/min of grease. The grease pump comes complete with Drum Cover, Carry Handle, Follower Plate and 4m High Pressure Lubricant Delivery Hose. Viper Polyurethane Seals Viper Polyurethane Seal is the heart of Viper WRL Systems and effective lubrication. Its unique seal design and carefully tested polyurethane-blend material allows the lubricant to effectively penetrate into the core of wire ropes, where corrosion is most critical and often undetected. Viper MKII Seals have also been field-tested and improved to be extremely durable and wear resistant, while retaining its flexibility to achieve best grease massaging effects into wire rope core. The new Viper MKII Seals can last up to 12,000 15,000m of rope lubrication. M.R.O Safety Spill Control

4 Viper MKII Technology Key Components Viper Rope Cleaner Viper Rope Cleaners enable the removal of contamination or built-up old lubricant from the wire rope prior to lubrication, thus improving the effectiveness of the lubrication process. The Rope Cleaners provides more thorough cleaning of ropes than the Scraper Plates as it is designed to follow closely to the contours of the wire rope strands. There are 2 types of Viper Rope Cleaners Viper Groove Rope Cleaner: closely shaped to the wire rope strands (i.e. no. of strands, lay direction) to thoroughly clean debris, even those stuck within wire groove valleys Viper Smooth Bore Rope Cleaner: used on ropes where groove valleys are minimal (e.g. multistrand, non-rotational ropes, ROV cables, etc) M.R.O Safety Spill Control

5 Mini-Viper MkII Seal - VRC - Selection Guide ACTUAL ROPE SIZE Viper Rope Seals for 6 and 8 Strand Ropes Viper Rope Seals for Armoured and Multi Strand Ropes VIPER SMOOTH BORE ROPE CLEANER 6 STRAND ROPES 8 STRAND ROPES RIGHT LAY LEFT LAY RIGHT LAY LEFT LAY 8mm to 10mm 5/16 to 3/8 VMISEAL8 VMISEAL10 C eane VRC-SB9 11mm to 12mm 7/16 to 15/32 VMISEAL10 VMISEAL13 VRC-SB11 13mm to 14mm ½ to 9/16 VMISEAL13 VMISEAL14 VRC-SB13 15mm to 16mm 19/32 to 5/8 VMISEAL14 VMISEAL16 VRC-SB15 VRC16-6R VRC16-6L 17mm to 18mm 21/32 to 11/16 VMISEAL16 VMISEAL18 VRC-SB17 VRC18-6R VRC18-6L 19mm to 20mm ¾ to 25/32 VMISEAL18 VMISEAL20 VRC-SB19 VRC20-6R VRC20-6L 21mm to 22mm 13/16 to 7/8 VMISEAL20 VMISEAL22 VRC-SB21 VRC-22-6R VRC22-6L 23mm to 24mm 29/32 to 15/16 VMISEAL22 VMISEAL24 VRC-SB23 VRC24-6R VRC24-6L VRC24-8R VRC24-8L 25mm to 26mm 1 to 1 1/32 VMISEAL24 VMISEAL26 VRC-SB25 VRC26-6R VRC26-6L VRC26-8R VRC26-8L 27mm to 28mm 1 1/16 to 1 1/8 VMISEAL26 VMISEAL28 VRC-SB27 VRC28-6R VRC28-6L VRC28-8R VRC28-8L 29mm to 30mm 1 5/32 to 1 3/16 VMISEAL28 VMISEAL30 VRC-SB29 VRC30-6R HIGH SPEED KIT ONLY VRC30-6L VRC30-8R VRC30-8L 31mm to 33mm 1 ¼ to 1 5/16 VMISEAL30 VMISEAL33 VRC-SB32 VRC32-6R VRC32-6L VRC32-8R VRC32-8L 34mm to 35mm 1 11/32 to 1 3/8 VMISEAL33 VMISEAL35 VRC-SB34 VRC34-6R VRC34-6L VRC34-8R VRC34-8L

6 WIRE ROPE LUBRICATION viper MkII wire rope lubricator Mid Viper MKII Suitable for ropes 8mm to 65mm The original Mid Viper MKII is now acknowledged as the leading WRL in the world, delivering superior performance on a wide range of rope sizes and types [ KIT CONTENTS ] Mid-Viper MKII High Strength Collar Wharf cranes Viper High Volume Grease Pump Rov cables 45:1 High Speed High Flow Pump with flow regulator Ship loaders Ship cranes Mine winders Tow ropes Oil and gas platforms 4m High Pressure ½ Hydraulic Hose with quick connect coupling (For Lubricant Delivery) 1m Clear Lubricant Drain Hose (For excess lubricant) Retaining Ratchet Straps & Shackles Drum Cover and Follower Plate Convenient Carrying Strap (For Collar) PRODUCT CODE packing size Aluminum Storage Case VIPER20mkii MID-viper MKII KIT WITH PUMP FOR 20KG PAIL viper180mkii MId-viper MKII KIT WITH PUMP FOR 180KG drum [ Auxiiary parts ] Mid-Viper Polyurethane Seals, per pair Mid-Viper Scraper Plate, per set of 4 Viper Wire Rope Cleaner (Refer to Viper Seals, Scrapers & Rope Cleaner Selection Guide) M.R.O Safety Spill Control [ APPLICATIONS ]

7 Features and Benefits for Mid Viper MKII Fast Efficient Rope Lubrication Reduced downtime associated with rope lubrication which improves equipment availability. Speeds up to 1,000 m/hour Eliminates Manual Greasing Less labour intensive and safer operations, reduces lubricant wastage and mess Maximum Rope Protection Unique seal design induces lubricant penetration into rope for added corrosion protection, direct increase in rope asset life High Pressure / High Flow Grease Pump Optimizes grease penetration, displaces moisture from rope core and complete coverage even for bigger ropes Wide Size Range The full Viper WRL range lubricates rope sizes from 8mm up to 65mm M.R.O Safety Spill Control

8 Viper MKII Technology Key Components Viper MKII Collar The NEW MKII Collar is constructed from high-grade cast aluminum alloy with a robust corrosion resistant coating, completed with stainless steel hardware to outlast severe working environments. While maintaining its strength, the improved design is 32% lighter than its predecessor. It also comes complete with built-in handles, making it easy to be carried and fitted to the rope by one person. Viper Grease Pump The new MKII WRL Lubricator Kit includes an upgraded grease pump, built specifically for Viper WRL systems. It comes complete with air-regulator, air-filters and double control valves to enable better and safer operations. The standard 45:1 High Pressure High Flow Pump delivers up to 5kg/min of grease. The grease pump comes complete with Drum Cover, Carry Handle, Follower Plate and 4m High Pressure Lubricant Delivery Hose. Viper Polyurethane Seals Viper Polyurethane Seal is the heart of Viper WRL Systems and effective lubrication. Its unique seal design and carefully tested polyurethane-blend material allows the lubricant to effectively penetrate into the core of wire ropes, where corrosion is most critical and often undetected. Viper MKII Seals have also been field-tested and improved to be extremely durable and wear resistant, while retaining its flexibility to achieve best grease massaging effects into wire rope core. The new Viper MKII Seals can last up to 12,000 15,000m of rope lubrication. M.R.O Safety Spill Control

9 Viper MKII Technology Key Components Viper Rope Cleaner Viper Rope Cleaners enable the removal of contamination or built-up old lubricant from the wire rope prior to lubrication, thus improving the effectiveness of the lubrication process. The Rope Cleaners provides more thorough cleaning of ropes than the Scraper Plates as it is designed to follow closely to the contours of the wire rope strands. There are 2 types of Viper Rope Cleaners Viper Groove Rope Cleaner: Viper Smooth Bore Rope Cleaner: closely shaped to the wire rope strands (i.e. no. of strands, lay direction) to thoroughly clean debris, even those stuck within wire groove valleys used on ropes where groove valleys are minimal (e.g. multistrand, non-rotational ropes, ROV cables, etc) Viper Scraper Plates Aluminum Scraper Plates are fixed to the ends of Mid-Viper MKII and MAXI-Viper MKII units. It serves to scrap off surface contaminants on wire rope prior fresh lubrication and also protect the seals from potential damage of protruding broken strands by flattening loose wires. M.R.O Safety Spill Control

10 ACTUAL ROPE SIZE Viper Rope Seals for 6 and 8 Strand Ropes Viper Rope Seals/Scraper for Amoured & Multi Stand Ropes Only VIPER SMOOTH BORE ROPE CLEANER 6 STRAND ROPES 8 STRAND ROPES RIGHT LAY LEFT LAY RIGHT LAY LEFT LAY 8mm to 10mm 5/16 to 3/8 VSEAL8 VSC10 VSEAL10 VSC10 C eane VRC-SB9 11mm to 12mm 7/16 to 15/32 VSEAL10 VSC12 VSEAL13 VSC12 VRC-SB11 13mm to 14mm ½ to 9/16 VSEAL13 VSC14 VSEAL14 VSC14 VRC-SB13 15mm to 16mm 19/32 to 5/8 VSEAL14 VSC16 VSEAL16 VSC16 VRC-SB15 VRC16-6R VRC16-6L 17mm to 18mm 21/32 to 11/16 VSEAL16 VSC18 VSEAL18 VSC18 VRC-SB17 VRC18-6R VRC18-6L 19mm to 20mm ¾ to 25/32 VSEAL18 VSC20 VSEAL20 VSC20 VRC-SB19 VRC20-6R VRC20-6L 21mm to 22mm 13/16 to 7/8 VSEAL20 VSC22 VSEAL22 VSC22 VRC-SB21 VRC-22-6R VRC22-6L 23mm to 24mm 29/32 to 15/16 VSEAL22 VSC24 VSEAL24 VSC24 VRC-SB23 VRC24-6R VRC24-6L VRC24-8R VRC24-8L 25mm to 26mm 1 to 1 1/32 VSEAL24 VSC26 VSEAL26 VSC26 VRC-SB25 VRC26-6R VRC26-6L VRC26-8R VRC26-8L 27mm to 28mm 1 1/16 to 1 1/8 VSEAL26 VSC28 VSEAL28 VSC28 VRC-SB27 VRC28-6R VRC28-6L VRC28-8R VRC28-8L 29mm to 30mm 1 5/32 to 1 3/16 VSEAL28 VSC30 VSEAL30 VSC30 VRC-SB29 VRC30-6R VRC30-6L VRC30-8R VRC30-8L 31mm to 33mm 1 ¼ to 1 5/16 VSEAL30 VSC34 VSEAL33 VSC34 VRC-SB32 VRC32-6R VRC32-6L VRC32-8R VRC32-8L 34mm to 35mm 1 11/32 to 1 3/8 VSEAL33 VSC36 VSEAL35 VSC36 VRC-SB34 VRC34-6R VRC34-6L VRC34-8R VRC34-8L Mid-Viper MkII Seal - Scraper - VRC - Selection Guide

11 ACTUAL ROPE SIZE Viper Rope Seals for 6 and 8 Strand Ropes Viper Rope Seals/Scraper for Amoured & Multi Stand Ropes Only VIPER SMOOTH BORE ROPE CLEANER 6 STRAND ROPES 8 STRAND ROPES RIGHT LAY LEFT LAY RIGHT LAY LEFT LAY 36mm to 38mm 1-13/32 to-1 ½ VSEAL35 VSC38 VSEAL38 VSC38 C eane VRC-SB37 VRC38-6R VRC38-6L VRC38-8R VRC38-8L 39mm to 41mm 1-17/32 to 1-19/32 VSEAL38 VSC41 VSEAL41 VSC41 VRC-SB39 VRC40-6R VRC40-6L VRC40-8R VRC40-8L 42mm to 44mm 1-5/8 to 1-¾ VSEAL41 VSC44 VSEAL44 VSC44 VRC-SB43 VRC44-6R VRC44-6L VRC44-8R VRC44-8L 45mm to 46mm 1-25/32 to 1-13/16 VSEAL44 VSC46 VSEAL46 VSC46 VRC-SB45 VRC46-6R VRC46-6L VRC46-8R VRC46-8L 47mm to 48mm 1-27/32 to 1-7/8 VSEAL46 VSC48 VSEAL48 VSC48 VRC-SB47 VRC48-6R VRC48-6L VRC48-8R VRC48-8L 49mm to 50mm 1-15/16 to 1-31/32 VSEAL48 VSC50 VSEAL50 VSC50 VRC-SB49 VRC50-6R VRC50-6L VRC50-8R VRC50-8L 51mm to 53mm 2 2-3/32 VSEAL50 VSC53 VSEAL53 VSC53 VRC-SB52 VRC52-6R VRC52-6L VRC52-8R VRC52-8L 54mm to 55mm 2-1/8 n to 2-5/32 VSEAL53 VSC55 VSEAL55 VSC55 VRC-SB54 VRC54-6R VRC54-6L VRC54-8R VRC54-8L 56mm 58mm 2-3/16 to 2-9/32 VSEAL55 VSC58 VSEAL58 VSC58 VMRC-SB57 VMRC58-6R VMRC58-6L VMRC58-8R VMRC58-8L 59mm to 60mm 2-5/16 to 2-3/8 VSEAL58 VSC60 VSEAL60 VSC60 VMRC-SB59 VMRC60-6R VMRC60-6L VMRC60-8R VMRC60-8L 61mm to 63mm 2-13/32 to 2-½ VSEAL60 VSC63 VSEAL63 VSC63 VMRC-SB62 VMRC62-6R VMRC62-6L VMRC62-8R VMRC62-8L 64mm to 65mm 2-½ to 2-9/16 VSEAL63 VSC65 VSEAL65 VSC65 VMRC-SB64 VMRC64-6R VMRC64-6L VMRC64-8R VMRC64-8L 66mm to 67mm 2-19/32 to 2-5/8 VSEAL65 VSC67 n/a n/a VMRC-SB66 VMRC66-6R VMRC66-6L VMRC66-8R VMRC66-8L Mid-Viper MkII Seal - Scraper - VRC - Selection Guide

12 WIRE ROPE LUBRICATION viper MkII wire rope lubricator MAXI Viper MKII Suitable for ropes 50mm to 165mm The MAXI Viper MKII is the largest WRL on the market, ensuring even the largest and most critical wire ropes can be safely and effectively lubricated [ KIT CONTENTS ] [ APPLICATIONS ] MAXI-Viper MKII High Strength Collar with dual-inlet Underwater offshore wire ropes 45:1 High Speed High Flow Pump with flow regulator Rov cables Tensioner cables 10m High Pressure ½ Hydraulic Hose with quick connect coupling (For Lubricant Delivery) Vessel crane ropes 1m Clear Lubricant Drain Hose (For excess lubricant) Retaining Ratchet Straps & Shackles Drum Cover and Follower Plate Aluminum Storage Case [ Auxiiary parts ] MAXI-Viper Polyurethane Seals, per pair MAXI-Viper Scraper Plate, per set of 4 Viper Wire Rope Cleaner (Refer to Viper Seals, Scrapers & Rope Cleaner Selection Guide) M.R.O Safety Spill Control PRODUCT CODE packing size ViperMAXIMKII MAXI-Viper MKII Kit with Pump to suit 180kg Pail vipermaximkii-hf MAXI-Viper MKII Kit with EXTRA High Speed Pump to suit 180kg drum

13 Features and Benefits for MAXI Viper MKII Fast Efficient Rope Lubrication Reduced downtime associated with rope lubrication which improves equipment availability. Speeds up to 1,000 m/hour Eliminates Manual Greasing Less labour intensive and safer operations, reduces lubricant wastage and mess Maximum Rope Protection Unique seal design induces lubricant penetration into rope for added corrosion protection, direct increase in rope asset life High Pressure / High Flow Grease Pump Optimizes grease penetration, displaces moisture from rope core and complete coverage even for bigger ropes Wide Size Range The full Viper WRL range lubricates rope sizes from 8mm up to 165mm M.R.O Safety Spill Control

14 Viper MKII Technology Key Components Viper MKII Collar The NEW MKII Collar is constructed from high-grade cast aluminum alloy with a robust corrosion resistant coating, completed with stainless steel hardware to outlast severe working environments. While maintaining its strength, the improved design is 32% lighter than its predecessor. It also comes complete with built-in handles, making it easy to be carried and fitted to the rope by one person. Viper Grease Pump The new MKII WRL Lubricator Kit includes an upgraded grease pump, built specifically for Viper WRL systems. It comes complete with air-regulator, air-filters and double control valves to enable better and safer operations. The standard 45:1 High Pressure High Flow Pump delivers up to 5kg/min of grease. The grease pump comes complete with Drum Cover, Carry Handle, Follower Plate and 4m High Pressure Lubricant Delivery Hose. Viper Polyurethane Seals Viper Polyurethane Seal is the heart of Viper WRL Systems and effective lubrication. Its unique seal design and carefully tested polyurethane-blend material allows the lubricant to effectively penetrate into the core of wire ropes, where corrosion is most critical and often undetected. Viper MKII Seals have also been field-tested and improved to be extremely durable and wear resistant, while retaining its flexibility to achieve best grease massaging effects into wire rope core. The new Viper MKII Seals can last up to 12,000 15,000m of rope lubrication. M.R.O Safety Spill Control

15 Viper MKII Technology Key Components Viper Rope Cleaner Viper Rope Cleaners enable the removal of contamination or built-up old lubricant from the wire rope prior to lubrication, thus improving the effectiveness of the lubrication process. The Rope Cleaners provides more thorough cleaning of ropes than the Scraper Plates as it is designed to follow closely to the contours of the wire rope strands. There are 2 types of Viper Rope Cleaners Viper Groove Rope Cleaner: Viper Smooth Bore Rope Cleaner: closely shaped to the wire rope strands (i.e. no. of strands, lay direction) to thoroughly clean debris, even those stuck within wire groove valleys used on ropes where groove valleys are minimal (e.g. multistrand, non-rotational ropes, ROV cables, etc) Viper Scraper Plates Aluminum Scraper Plates are fixed to the ends of Mid-Viper MKII and MAXI-Viper MKII units. It serves to scrap off surface contaminants on wire rope prior fresh lubrication and also protect the seals from potential damage of protruding broken strands by flattening loose wires. M.R.O Safety Spill Control

16 MAXI-Viper MkII Seal - Scraper - VRC - Selection Guide ACTUAL ROPE SIZE Viper Rope Seals for 6 and 8 Strand Ropes Viper Rope Seals/Scraper for Amoured & Multi Stand Ropes Only VIPER SMOOTH BORE ROPE CLEANER 6 STRAND ROPES 8 STRAND ROPES RIGHT LAY LEFT LAY RIGHT LAY LEFT LAY 49mm to50mm 1-15/16 to 1-31/32 VMMSEAL48 VMMSC50 VMMSEAL50 VMMSC50 C eane VRC-SB49 VRC50-6R VRC50-6L VRC50-8R VRC50-8L 51mm to53mm 2 to2-3/32 VMMSEAL50 VMMSC53 VMMSEAL53 VMMSC53 VRC-SB52 VRC52-6R VRC52-6L VRC52-8R VRC52-8L 54mm to 55mm 2-1/8 to 2-5/32 VMMSEAL53 VMMSC55 VMMSEAL55 VMMSC55 VRC-SB54 VRC54-6R VRC54-6L VRC54-8R VRC54-8L 56mm to58mm 2-3/16 to 2-3/32 VMMSEAL55 VMMSC58 VMMSEAL58 VMMSC58 VMRC-SB57 VMRC58-6R VMRC58-6L VMRC58-8R VMRC58-8L 59mm to 60mm 2-5/16 to 2-3/8 VMMSEAL58 VMMSC60 VMMSEAL60 VMMSC60 VMRC-SB59 VMRC60-6R VMRC60-6L VMRC60-8R VMRC60-8L 61mm to 63mm 2-13/32 to 2-½ VMMSEAL60 VMMSC63 VMMSEAL63 VMMSC63 VMRC-SB62 VMRC62-6R VMRC62-6L VMRC62-8R VMRC62-8L 64mm to 65mm 2-½ to 2-9/16 VMMSEAL63 VMMSC65 VMMSEAL65 VMMSC65 VMRC-SB64 VMRC64-6R VMRC64-6L VMRC64-8R VMRC64-8L 66mm to 67mm 2 19/32 to 2 5/8 VMMSEAL65 VMMSC67 VMMSEAL68 VMMSC67 VMRC-SB66 VMRC66-6R VMRC66-6L VMRC66-8R VMRC66-8L 68mm to 70mm 2-21/32 to 2-¾ VMMSEAL68 VMMSC70 VMMSEAL70 VMMSC70 VMRC-SB69 VMRC70-6R VMRC70-6L VMRC70-8R VMRC70-8L 71mm to 73mm 2-13/16 to 2-7/8 VMMSEAL70 VMMSC73 VMMSEAL74 VMMSC73 VMRC-SB72 VMRC72-6R VMRC72-6L VMRC72-8R VMRC72-8L 74mm to 75mm 2 27/32 to 2 15/16 VMMSEAL74 VMMSC75 VMMSEAL76 VMMSC75 VMRC-SB74 VMRC74-6R VMRC74-6L VMRC74-8R VMRC74-8L 76mm to 77mm 2-31/32 to 3 VMMSEAL76 VMMSC77 VMMSEAL78 VMMSC77 VMRC-SB76 VMRC76-6R VMRC76-6L VMRC76-8R VMRC76-8L 78mm to 79mm 3 3/64 to 3 5/64 VMMSEAL78 VMMSC79 VMMSEAL80 VMMSC79 VMRC-SB78 VMRC78-6R VMRC78-6L VMRC78-8R VMRC78-8L 80mm to 82mm 3-1/8 to 3-13/64 VMMSEAL80 VMMSC82 VMMSEAL83 VMMSC82 VMRC-SB80 VMRC82-6R VMRC82-6L VMRC82-8R VMRC82-8L 83mm to 85mm VMMSEAL83 VMMSC85 VMMSEAL86 VMMSC85 VMRC-SB84 VMRC84-6R VMRC84-6L VMRC84-8R VMRC84-8L /64 to 3-5/16 139

17 MAXI-Viper MkII Seal - Scraper - VRC - Selection Guide ACTUAL ROPE SIZE Viper Rope Seals for 6 and 8 Strand Ropes Viper Rope Seals/Scraper for Amoured & Multi Stand Ropes Only VIPER SMOOTH BORE ROPE CLEANER 6 STRAND ROPES 8 STRAND ROPES RIGHT LAY LEFT LAY RIGHT LAY LEFT LAY 86mm to 88mm 3-23/64" to 3-7/16" VMMSEAL86 VMMSC88 VMMSEAL90 VMMSC88 C VMRC-SB87 eane VMRC88-6R VMRC88-6L VMRC88-8R VMRC88-8L 89mm to 91mm 3-15/32" to 3-½ VMMSEAL90 VMMSC91 VMMSEAL92 VMMSC91 VMRC-SB90 VMRC90-6R VMRC90-6L VMRC90-8R VMRC90-8L 92mm to 94mm 3-21/32 to 3-5/8 VMMSEAL92 VMMSC94 VMMSEAL94 VMMSC94 VMRC-SB93 VMRC92-6R VMRC92-6L VMRC92-8R VMRC92-8L 94mm to 95mm 3-11/16 to 3-11/16 VMMSEAL94 VMMSC94 VMMSEAL96 VMMSC94 VMRC-SB94 VMRC94-6R VMRC94-6L VMRC94-8R VMRC94-8L 96mm to 97mm 3-¾ to 3-13/16 VMMSEAL96 VMMSC97 VMMSEAL98 VMMSC97 VMRC-SB96 VMRC96-6R VMRC96-6L VMRC96-8R VMRC96-8L 98mm to 99mm 3-7/32 to 3-7/8 VMMSEAL98 VMMSC99 VMMSEAL100 VMMSC99 VMRC-SB98 VMRC98-6R VMRC98-6L VMRC98-8R VMRC98-8L 100mm to 102mm 3-29 /32 to 3-15/16 VMMSEAL100 VMMSC102 VMMSEAL103 VMMSC102 VMRC-SB101 VMRC102-6R VMRC102-6L VMRC102-8R VMRC102-8L 103mm to 105mm 4 to 4-3/32 VMMSEAL103 VMMSC105 VMMSEAL106 VMMSC105 VMMRC-SB104 VMMRC104-6R VMMRC104-6L VMMRC104-8R VMMRC104-8L 106mm to 108mm 4-1/8 to 4-7/32" VMMSEAL106 VMMSC108 VMMSEAL109 VMMSC108 VMMRC-SB107 VMMRC108-6R VMMRC108-6L VMMRC108-8R VMMRC108-8L 109mm to 111mm 4-¼ to 4-9/32 VMMSEAL109 VMMSC111 VMMSEAL112 VMMSC111 VMMRC-SB110 VMMRC110-6R VMMRC110-6L VMMRC110-8R VMMRC110-8L 112mm to 114mm 4 3/8 to 4 7/16 VMMSEAL112 VMMSC111 VMMSEAL115 VMMSC111 VMMRC-SB113 VMMRC112-6R VMMRC112-6L VMMRC112-8R VMMRC112-8L 115mm to 116mm 4-½ to 4-17/32 VMMSEAL115 VMMSC116 VMMSEAL117 VMMSC116 VMMRC-SB115 VMMRC116-6R VMMRC116-6L VMMRC116-8R VMMRC116-8L 117mm to 119mm 4-9/16 to 4-5/8 VMMSEAL117 VMMSC119 VMMSEAL120 VMMSC119 VMMRC-SB118 VMMRC118-6R VMMRC118-6L VMMRC118-8R VMMRC118-8L 120mm to 122mm 4-11/16 to 4-¾ VMMSEAL120 VMMSC122 VMMSEAL123 VMMSC122 VMMRC-SB121 VMMRC122-6R VMMRC122-6L VMMRC122-8R VMMRC122-8L

18 MAXI-Viper MkII Seal - Scraper - VRC - Selection Guide ACTUAL ROPE SIZE Viper Rope Seals for 6 and 8 Strand Ropes Viper Rope Seals/Scraper for Amoured & Multi Stand Ropes Only VIPER SMOOTH BORE ROPE CLEANER 6 STRAND ROPES 8 STRAND ROPES RIGHT LAY LEFT LAY RIGHT LAY LEFT LAY 123mm to 125mm 4-13/16 to 4-7/8 VMMSEAL123 VMMSC125 VMMSEAL126 VMMSC125 C VMMRC-SB124 eane VMMRC124-6R VMMRC124-6L VMMRC124-8R VMMRC124-8L 126mm to 128mm 4-15/16 to 5 VMMSEAL126 VMMSC128 VMMSEAL129 VMMSC128 VMMRC-SB127 VMMRC128-6R VMMRC128-6L VMMRC128-8R VMMRC128-8L 129mm to 131mm 5-1/32 to 5-7/64 VMMSEAL129 VMMSC131 VMMSEAL132 VMMSC131 VMMRC-SB130 VMMRC130-6R VMMRC130-6L VMMRC130-8R VMMRC130-8L 132mm to 134mm 5-1/8 to 5-¼ VMMSEAL132 VMMSC134 VMMSEAL135 VMMSC134 VMMRC-SB133 VMMRC134-6R VMMRC134-6L VMMRC134-8R VMMRC134-8L 135mm to 137mm 5-9/32 to 5-5/16 VMMSEAL135 VMMSC137 VMMSEAL138 VMMSC137 VMMRC-SB136 VMMRC136-6R VMMRC136-6L VMMRC136-8R VMMRC136-8L 138mm to 140mm 5-3/8 to 5-7/16 VMMSEAL138 VMMSC140 VMMSEAL141 VMMSC140 VMMRC-SB139 VMMRC140-6R VMMRC140-6L VMMRC140-8R VMMRC140-8L 141mm to 143mm 5-½ to 5-9/16 VMMSEAL141 VMMSC143 VMMSEAL144 VMMSC143 VMMRC-SB142 VMMRC142-6R VMMRC142-6L VMMRC142-8R VMMRC142-8L 144mm to 146mm 5-5/8 to 5-11/16 VMMSEAL144 VMMSC146 VMMSEAL147 VMMSC146 VMMRC-SB145 VMMRC146-6R VMMRC146-6L VMMRC146-8R VMMRC146-8L 147mm to 149mm 5-¾ to 5-13/16 VMMSEAL147 VMMSC149 VMMSEAL150 VMMSC149 VMMRC-SB148 VMMRC148-6R VMMRC148-6L VMMRC148-8R VMMRC148-8L 150mm to 152mm 5-7/8 to 5-15/16 VMMSEAL150 VMMSC152 VMMSEAL153 VMMSC152 VMMRC-SB151 VMMRC152-6R VMMRC152-6L VMMRC152-8R VMMRC152-8L 153mm to 155mm 6 to 6-1/16 VMMSEAL153 VMMSC155 VMMSEAL156 VMMSC155 VMMRC-SB154 VMMRC154-6R VMMRC154-6L VMMRC154-8R VMMRC154-8L 156mm to 158mm 6-3/32 to 6-3/16 VMMSEAL156 VMMSC158 VMMSEAL159 VMMSC158 VMMRC-SB157 VMMRC158-6R VMMRC158-6L VMMRC158-8R VMMRC158-8L 159mm to 161mm 6-1/4" to 6-5/16" VMMSEAL159 VMMSC161 VMMSEAL162 VMMSC161 VMMRC-SB160 VMMRC160-6R VMMRC160-6L VMMRC160-8R VMMRC160-8L 162mm to 165mm 6-3/8" to 6-1/2" VMMSEAL162 VMMSC165 VMMSEAL165 VMMSC165 VMMRC-SB163 VMMRC164-6R VMMRC164-6L VMMRC164-8R VMMRC164-8L

Beneits of wire rope lubrication Groove cleaner advantages The use of lubricant on a steel wire rope considerably reduces friction and, as a result, it minimizes the following two related factors: Regular lubrication helps to increase the lifetime of a steel wire rope signiicantly compared to a wire rope that has not been lubricated. Also, lubricating a wire rope while in service helps to prevent corrosion of the wires. Corrosion can be internal and external, and it often is caused by acids, alkaline waters, salt air, humidity, fumes, and abrasive and industrial environments in general. The...

The Lincoln wire rope lubrication system eliminates manual lubrication and, in turn, yields improved results. This reliable tool forces lubricant into the wire rope core to reduce friction and heat generation for longer service life. The wire rope lubrication system applies the right amount of lubricant, distributes it evenly and eliminates over-lubrication waste. Advantages: • Fast and eficient – reduces lubrication time by up to 90% vs. manual lubrication • Increases operator safety • Easy to use with any wire rope up to 2 in (52 mm) • Helps to prevent corrosion • Protects the wire ropes...

Typical wire rope lubrication system components Ordering wire rope lubrication (WRL) systems: 1 Select seal and roll kit to it the wire rope diameter. Interchangeable kits include seals and rolls to it wire rope diameters in their respective size ranges. Seal and roll kits Seal and roller kit model 3 Select pump and accessory package to it the required grease container size. Pump and accessory packages Nominal wire rope diameter 1) minimum maximum Pump and accessory package includes the Lincoln series 20 50:1 grease pump, air ilter, regulator, gauge, low control, WRL sling with ratchet,...

Groove cleaner helps extend wire rope service life Groove cleaner Separating bushing Designed to complement the Lincoln wire rope lubricator, the groove cleaner removes dirt and used grease from the rope before it passes through the lubricator. Utilizing the cleaner improves the penetration of new grease and enhances corrosion protection to extend wire rope service life. Each groove cleaner is produced individually based on rope speciications to make sure that the device proile matches accurately with the strands. The groove cleaner unit consists of a groove cleaner device, as well as...

Groove cleaner and separating bushing identiication codes For the correct selection of a groove cleaner and separating bushing, the user must determine the accurate dimensions and type of wire. We recommend the following steps: A Measure the real diameter (A) of the wire rope with a caliper. Identify the number of outer strands. Determine the lay (right or left) of the wire rope strands. 4 Choose the separating bushing that its with the nominal diameter of the wire rope. Separating bushing Order no. Nominal wire rope diameter minimum maximum in For wire rope diameters 19/32" - 3/4" For wire...

6 The groove cleaner is designed and manufactured in accordance with the exact size of the wire rope. In order to request the product, the client must provide the rope speciication, or send a sample. To ensure an effective cleaning, the groove cleaner must be tightened with a breeze T-bolt (included). Groove cleaner element with breeze T-bolt clamp For rope strands with right lay Groove cleaner element with breeze T-bolt clamp For rope strands with left lay Order no. Wire rope diameter in Wire rope diameter in

Jul032015OIL APPLICATOR FOR ROPE OF CDQ SYSTEM (WIRE ROPE LUBRICATOR MODEL RWF-42, LEFT & RIGHT DIRECTION INSTALLATION(OTHER MECHJapanKolkata Air CargoSET2347,444173,722

Jan312015LUBRICATOR FOR BINDING HEAD/M/WRM(OTHER MECHANICAL APPLIANCES HAVING INDIVIDUAL FUNCTION ) ---SPARES FOR WIRE ROD MILLSwedenKolkata Air CargoNOS2073,1163,656

Aug132013LUBRICATOR FOR NEW COIL COMPACTOR (OTHER MECHANICAL APPLIANCES HAVING INDIVIDUAL FUNCTION ) ---SPARES FOR WIRE ROD MILLSwedenKolkata Air CargoNOS20180,8829,044

Developed as a service tool, the Lincoln Wire Rope Lubricator is attached periodically to equipment on a monthly, quarterly or other cycle to lubricate wire ropes. Lubrication intervals should be determined according to rope manufacturer specifications. The life cycle of a steel wire rope that has been periodically lubricated is approximately six to eight times longer than a wire rope that has not been lubricated. Specifically for Wire Rope Lubricator applications a biodegradable grease LGTE 2 is available. The grease is environmentally acceptable and certified with Ecolabel.

Also, lubricating a wire rope while in service helps to prevent corrosion of the wires. Corrosion can be internal and external, and it often is caused by acids, alkaline waters, salt air, humidity, fumes, and abrasive and industrial environments in general.